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Carlisle ms 8160 Series, Service Manual, Page: 28 / 29

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Carlisle ms 8160 Series Service Manual Download Page 28

Description

Part #

Function

RECOMMENED SPARE PARTS

Impact

416661

612805 (Siemens) or 

E2483 (Allen-Bradley)

See Chart

Limit Switch

Encoder-base 

and reciprocator

Toothed Belt

Used for movement 

of reciprocator

Position encoder for 

reciprocator and base

Movement

Unit will not function

Unit may function 

erratically or not at all

Unit will not function

PA-19-04-R0  (02/2019)

28 / 29

www.carlisleft.com

EN

PARTS IDENTIFICATION

Summary of Contents for ms 8160 Series

Page 1: ...his equipment carefully read SAFETY PRECAUTIONS and all instructions in this manual Keep this Service Manual for future reference Model 8160XX MS Reciprocator MSR PA 19 04 R0 02 2019 1 29 www carlisle...

Page 2: ...Control Box Filter Inspection 16 Areas to Clean and Inspect 18 General Fastener Torque Reference Guide 18 PARTS IDENTIFICATION 19 28 MS Reciprocator MSR 19 MSR Bearing Bracket Assembly 20 MSR Weight...

Page 3: ...ncile such differences WARNING WARNING The user MUST read and be familiar with the Safety Section in this manual and the safety literature therein identified This equipment is intended to be used by t...

Page 4: ...y booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combustible solv...

Page 5: ...rtent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system which require...

Page 6: ...ring or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm section...

Page 7: ...tact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials...

Page 8: ...lower limit switch 8 the maximum stroke adjustment is limited and serves as a safety limit switch The incremental encoder 11 tracks the exact position of the carriage at any point in time The stroke s...

Page 9: ...led information Y Z Y Z Y Y Horizontal gun position with long stroke and high bar sliding table Horizontal gun position with long stroke and floor base without rail with 2 fixed and guide roller Horiz...

Page 10: ...ng stroke and MS Base Y Vertical gun position with Z axis Vertical gun position with vertical stroke and MS Base Z Z Z Y Vertical gun position with long sliding table Z Y PA 19 04 R0 02 2019 10 29 www...

Page 11: ...t 80 kg see graphic SPECIFICATIONS Electrical Drive Worm gear motor Power 0 75 kW Protection Type IP54 ATEX Zone 22 Ex II 3D T85 C Isolation Class F Voltage 480v 60Hz Kg 80 60 40 20 500 1000 1500 2000...

Page 12: ...The lifting unit is placed on a base to move These are available in the following variants With integrated motor To move by hand Fix assembled Refer to base service manual for additional detailed info...

Page 13: ...uses labeled FU116 are in circuit with the reciprocator driver MSC116 The fuses labeled FU216 are in circuit with the base driver MSC216 There is a control box on either side of the booth one for each...

Page 14: ...700 AI 3 OV OVDC Input Inv Input 10V AI 2 A0 1 A0 2 0V 8 11 6 3 5 4 7 10 21 41 9 42 K6 0 Drive Ok W6 3 107 108 4 5 X6 3 22 22 21 21 S6 3 S6 4 W6 3 6 5 2 5 2 7 2 7 2 DC DC DC DC 5 0 Not Aus 24VDC X6 3...

Page 15: ...FE OFF STATUS OUTPUT D I G C O M D I G I N 1 D I G I N 2 D I G I N 3 2 4 V 1 0 V d c 1 0 1 0 V d c I n p u t A N C O M 8 8 V CM A A B B Z B ENCODER INTERFACE CARD A B POWERFLEX 527 VARIABLE FREQ DRIVE...

Page 16: ...ting to failed components Counter Weight Check Fastener Tension 6 Months Toothed Belt Check Tension 6 Months Replace As Needed Guide Rails Clean 6 Months As Needed Control Box Filters Check Clean Week...

Page 17: ...acuum cleaner or low pressure blow off gun to remove any powder accumulation Firmly place filter back into frame Press cover onto frame to reinstall CONTROL BOX FILTER INSPECTION Cont Return To Conten...

Page 18: ...21 376 M20 30mm 118 166 321 457 535 M22 33mm 159 225 435 620 726 M24 36mm 203 288 553 789 926 M27 41mm 295 417 811 1154 1353 M30 46mm 402 568 1103 1571 1837 GENERAL FASTENER TORQUE REFERENCE GUIDE Che...

Page 19: ...2 Page 21 6 Toothed belt MSR 1 Page 22 7 Set dirt guard MSR 1 Page 22 8 Track roller profile MSR 1 Page 22 9 Motor cover hood MSR 1 Page 23 10 Guide profile MSR 2 Page 23 11 Cover plate behind MSR 1 P...

Page 20: ...1 1 Angle bearing block MSR 2 448670 2 Spacer ring bearing block MSR 2 446307 3 Locking ring 1 446591 4 Bolt bearing block MSR 1 446304 5 Crown gear bearing block AT10 25 1 446301 Return To Contents P...

Page 21: ...0 X 110 4 Reference Only 9 Hexagonal nut DIN 934 M10 4 Reference Only 10 Clamping block weight truck MSR 1 Reference Only 11 Cylinder head screw DIN 912 M10X25 2 Reference Only 12 Spacer ring weight t...

Page 22: ...Motor mounting plate MSR 1 Reference Only 5 Hexagon screw without shaft M10x40 4 Reference Only 6 Spring washer M10x18 1 4 Reference Only 7 Washer M10x18 4 Reference Only 8 Hexagon screw without shaft...

Page 23: ...tion Item Part Qty MSR END STOP ASSEMBLY 3 2 1 1 Rubber buffer 25x17 M6x18 2 417830 2 End stop block MSR 2 448630 3 Limit switch 1 416661 PA 19 04 R0 02 2019 23 29 www carlisleft com EN PARTS IDENTIFI...

Page 24: ...thread M16 2 417800 5 Hexagonal nut DIN 934 M16 4 Reference Only 6 Toothed belt holding plate M6 MSR 1 Reference Only 7 Clamping plate lift truck MSR 1 Reference Only 8 Cylinder head screw DIN 912 M8x...

Page 25: ...MBLY 1000 3000 2 1 4 3 1 Pulley bracket H 4R 1 2 Spacer ring track roller axis reciprocator 4 420810 3 Track roller D57 with ball bearing 4 420820 4 Track roller axis D17 4 420800 PA 19 04 R0 02 2019...

Page 26: ...MSR 2000 1 613368 Set dirt guard MSR 2400 1 613370 Set dirt guard MSR 2800 1 613373 Description Part Qty MSR TRACK ROLLER PROFILE Track roller profile MSR 1400 1 Reference Only Track roller profile MS...

Page 27: ...2800 1 Reference Only Description Part Qty MSR REAR COVER PLATE Cover plate behind MSR 1400 1 Reference Only Cover plate behind MSR 1800 1 Reference Only Cover plate behind MSR 2000 1 Reference Only C...

Page 28: ...hart Limit Switch Encoder base and reciprocator Toothed Belt Used for movement of reciprocator Position encoder for reciprocator and base Movement Unit will not function Unit may function erratically...

Page 29: ...ive finishing technologies Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg MS BGK and Binks are registered trademarks of Carli...

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