Carlisle BINKS 240-5100 Service Manual Download Page 1

Page: 1 / 8

77-3118-R3 (9/2018)

1 / 8

www.carlisleft.com

SPECIFICATIONS

Maximum air inlet pressure: 7 bar [105 psi]

Air requirements (operating pressure): 4.8-6.9 bar [70-100 psi]

Air inlet ports (1x per valve): 1/8" NPT (f)

Maximum fluid pressure: 20.7 bar [300 psi]

Fluid inlet ports (2x per valve): 1/4" NPT (f)

Fluid outlet connection: 1/4" NPT (f)

Fluid flow capacity: 3800 cc/min @ 47 psi pressure drop

(paint viscosity = 700 centipoise)

Varies according to material pressure and viscosity.

Valve actuation speed (ON/OFF cycles): 55 cycles/min

Maximum number of colors: 30

Wetted parts: 300 series Stainless Steel, PTFE

SERVICE MANUAL

240-5100 COLOR CHANGE VALVE STACKS

LOW PRESSURE

Summary of Contents for BINKS 240-5100

Page 1: ...20 7 bar 300 psi Fluid inlet ports 2x per valve 1 4 NPT f Fluid outlet connection 1 4 NPT f Fluid flow capacity 3800 cc min 47 psi pressure drop paint viscosity 700 centipoise Varies according to mat...

Page 2: ...erious injury Relieve all pressure before servicing Spray from the spray gun hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury NOISE HAZARD You may b...

Page 3: ...005in 240 5113 240 5114 314 5mm 12 381in 240 5115 240 5116 349 4mm 13 757in 240 5117 240 5118 384 4mm 15 133in 240 5119 240 5120 419 3mm 16 509in 240 5121 240 5122 454 3mm 17 885in 240 5123 240 5124 4...

Page 4: ...3118 R3 9 2018 4 8 www carlisleft com 240 5100 COLOR CHANGE STACK ASSEMBLIES 1 13 9 3 12 11 8 7 6 5 10 4 2 3 1 1 240 5108 8 VALVE ASSEMBLY SHOWN ITEMS 1 5 6 9 QUANTITIES WILL VARY SEE PARTS LIST AT R...

Page 5: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 23165 430 K5 O RING SOLD AS 5 PACK 1 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 6 CCV 16 SS MANIFOLD BLOCK 1 1 2...

Page 6: ...EN 77 3118 R3 9 2018 6 8 www carlisleft com 240 5100 DISASSEMBLY Nm in lb or ft lb PG Reverse for assembly 12 15 N m 110 130 in lbs 15 18 N m 132 156 in lbs 1 2 2 3...

Page 7: ...ing the tube fittings to prevent damage to the valve seats if installed in a manifold Or you may remove the valve before tightening the fluid inlet fittings When installing the CCV valve assembly into...

Page 8: ...ions Region Industrial Automotive Automotive Refinishing Americas Tel 1 800 992 4657 Tel 1 800 445 3988 Fax 1 888 246 5732 Fax 1 800 445 6643 Europe Africa Middle East India Tel 44 0 1202 571 111 Fax...