Carlisle BINKS 104261 Service Manual Download Page 1

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IMPORTANT! DO NOT DESTROY

It is the Customer's responsibility to have all operators and service personnel read and understand this

manual.

Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.

READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT

Service Manual

Pneumatic Pump

Electronic Stroke Counter

• Model

104263

• Model

104261

• Model

104262

77-3336 R1.0

www.carlisleft.com

Summary of Contents for BINKS 104261

Page 1: ...read and understand this manual Contact your local Carlisle Fluid Technologies representative for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT Service Manual Pneumatic Pump Electronic Stroke Counter Model 104263 Model 104261 Model 104262 77 3336 R1 0 www carlisleft com ...

Page 2: ... role Element Materials Technology 2812 Lodging of Technical file Director of Sales EMEA 5 2 20 Bournemouth BH11 9LH UK Signed for and on behalf of Carlisle Fluid Technologies UK Ltd D Smith Machinery Directive 2006 42 EC ATEX Directive 2014 34 EU by complying with the following statutory documents and harmonized standards EN ISO 12100 2010 Safety of Machinery General Principles for Design EN ISO ...

Page 3: ...ing parts can crush and cut Pinch points are any areas where ther are moving parts IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual In this part sheet the words WARNING CAUTION and NOTE are used to emphasize important safety information as f...

Page 4: ...lug in sensor with notch in cable plug before pushing together and tightening threaded collar to secure Some stroke counter components are plastic do not use aggressive chemicals to clean Use a cloth damped with water for wiping unit clean if required Ensure pump is stopped and isolated from air and fluid systems before dismantling any part of the pump During operation some surfaces of the pump ma...

Page 5: ...261 Sensor connections Model 104263 Model 104262 Connection locating lug Dimensions and Mounting Details These stroke counter units can be fitted at the opposite end of the valve block if preferred 77 3336 R1 0 5 24 www carlisleft com ...

Page 6: ...ts 104261 ITEM PART NO DESCRIPTION QTY REMARKS 1 3 162767 O RING 1 n1 Spares kit 1 also includes o ring for item 1 195726 STROKE COUNTER UNIT WITHOUT CABLE MAPLE 60 1 2 195714 SENSOR CABLE 10 METRES 1 77 3336 R1 0 6 24 www carlisleft com ...

Page 7: ...The following procedure outlines the removal of the spool valve assembly and associated parts for cleaning to avoid contamination of the stroke counter Clean all remaining removed components Spool and sleeve assembly 3 have a precision fit together if separated must be completely clean to avoid jamming and or damage Replace spool and sleeve assembly 3 spacers 6 and bumpers 4 in their correct order...

Page 8: ...aces only around o rings Align lug in sensor with notch in plug before fitting Stroke counter unit Magnet Partial section showing fitting of magnet in stroke counter unit AGMD 010 TORQUE KEY GREASE MAGNET HAZARD 77 3336 R1 0 8 24 www carlisleft com ...

Page 9: ...010431 SPACER 7 195726 0115 010425 VALVE BLOCK END CAP STROKE COUNTER UNIT WITHOUT CABLE MAPLE 60 3 0115 010424 SPOOL AND SLEEVE ASSEMBLY REMARKS REPLACE O RING AND REUSE 8 162767 O RING USED ON ITEM 2 9 195714 SENSOR CABLE 10 METRES 10 0115 010425 162767 END CAP AND O RING DISCARD ASSEMBLY 193605 1 77 3336 R1 0 9 24 www carlisleft com ...

Page 10: ... RING 1 2 195727 STROKE COUNTER UNIT WITHOUT CABLE MAPLE 30 1 n1 5 195709 MAGNET COUNTER 2 6 195710 SPACER COUNTER 2 7 195714 SENSOR CABLE 10 METRES 1 3 195707 VALVE BLOCK END CAP 1 4 195708 BUMP STOP 2 Spares kit 2 also includes o ring for item 2 MAGNET HAZARD 77 3336 R1 0 10 24 www carlisleft com ...

Page 11: ...o receive stroke counter unit see note 3 in illustration Spool and sleeve assembly 2 have a precision fit together if separated must be completely clean to avoid jamming and or damage At both ends insert new bump stops 5 and magnets 6 Ensure bumpers are inserted the correct way round with smaller diameter inside sleeve and magnets are sitting inside valve bore see note 4 in illustration Fit one sp...

Page 12: ... o rings Note Valve spool end with solid face must be same end as stroke counter Bump stop sits with smaller diameter inside end of sleeve slotted face outwards both ends Magnet must sit inside valve block sleeve bore both ends arrowed n3 GREASE KEY TORQUE MAGNET HAZARD AGMD 010 n4 77 3336 R1 0 12 24 www carlisleft com ...

Page 13: ...0102 AIR VALVE ASSEMBLY 195709 MAGNET COUNTER PART NO 10 0115 010016 BUMPER 11 0115 010017 MAGNET 3 195727 STROKE COUNTER UNIT WITHOUT CABLE MAPLE 30 4 195707 SENSOR CABLE 10 METRES 2 SPACER COUNTER 8 0115 010049 O RING 12 0115 010018 VALVE BLOCK END CAP REMARKS DISCARD PART DISCARD PART DISCARD CAP AND ITS FITTED O RING 77 3336 R1 0 13 24 www carlisleft com ...

Page 14: ...tem 1 Note 195728 SENSOR AND HOUSING ASSEMBLY DX200 3 1 195714 SENSOR CABLE 10 METRES 1 Stroke Counter Kit Contents 104263 ITEM PART NO DESCRIPTION QTY REMARKS 1 195725 SPOOL AND TARGET ASSEMBLY DX200 3 1 2 Spares kit 3 has 4 o rings for both ends and spool n2 77 3336 R1 0 14 24 www carlisleft com ...

Page 15: ...in the kit onto valve block 1 face then refit valve block 1 to the pump unit with sensor end at the top using the four caphead screws 12 Tighten evenly to achieve specified torque With reference to images and table over page Use an M5 threaded screw to pull out existing end caps 4 14 then push out the original spool 13 Discard one end cap 14 and the existing spool 13 with their o ring seals System...

Page 16: ...llation 104263 Side with wider slots against gasket Grease all external faces Remove air line fitting before extracting spool Steel target end faces sensor Align lug in sensor with notch in plug before fitting Note TORQUE KEY GREASE AGMD 010 77 3336 R1 0 16 24 www carlisleft com ...

Page 17: ...GET ASSEMBLY DX200 3 4 DVX 324 END CAP 5 SPA 122X O RING 6 DVX 343 VALVE PLATE OR SIMILAR REMARKS REPLACE O RING AND REUSE USED ON ITEM 4 FIT NEW GASKET DISCARD ASSEMBLY DISCARD ASSEMBLY 11 EXISTING AIR LINE CONNECTION 12 DVX 344 M5 x 55 SOCKET HEAD CAP SCREW 13 DVX 323 2x SPA 122X ORIGINAL SPOOL O RINGS 14 DVX 324 SPA 122X END CAP AND O RING 7 DVX 345 27mm INTERNAL CIRCLIP 8 180584 77 3336 R1 0 1...

Page 18: ...e fitted drive pin has not been snapped orientation of valve spool correct see installation note 2 check against outline dimensions 104263 Check spool is free to move end cap and sensor housing assy are sitting up against circlips circlips are fitted correctly in grooves spool steel target face is same end of bore as sensor 104261 104262 Repeated pressing of drive pin after removal from pump with ...

Page 19: ...EN Maintenance schedule Inspection Operation 77 3336 R1 0 19 24 www carlisleft com ...

Page 20: ...195730 195714 195731 195732 QTY 1 1 1 1 DESCRIPTION SENSOR CABLE 5 METRES SENSOR CABLE 10 METRES SENSOR CABLE 20 METRES SENSOR CABLE 40 METRES AGMD 010 KLUBER ISOFLEX TOPAS NB52 GREASE 1 77 3336 R1 0 20 24 www carlisleft com ...

Page 21: ... STROKE COUNTER SERVICE KIT DESCRIPTION 104262 STROKE COUNTER SERVICE KIT Spares Kits 195726 STROKE COUNTER UNIT WITHOUT CABLE MAPLE 60 1 195727 STROKE COUNTER UNIT WITHOUT CABLE MAPLE 30 1 195728 SENSOR AND HOUSING ASSEMBLY DX200 3 1 1 1 250827 1 77 3336 R1 0 21 24 www carlisleft com ...

Page 22: ...EN NOTES 77 3336 R1 0 22 24 www carlisleft com ...

Page 23: ...EN NOTES 77 3336 R1 0 23 24 www carlisleft com ...

Page 24: ...x 81 45 785 6517 DeVilbiss Ransburg MS BGK and Binks are registered trademarks of Carlisle Fluid Technologies Inc 2020 Carlisle Fluid Technologies Inc WARRANTY POLICY This product is covered by Carlisle Fluid Technologies materials and workmanship limited warranty The use of any parts or accessories from a source other than Carlisle Fluid Technologies will void all warranties Failure to reasonably...

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