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USING THIS INSTRUCTION MANUAL

Before you begin assembling your 

Chipmunk 400 ARF

,

take some time to read through this entire instruction book.

It is designed to take you step-by-step through the process

and to give you added information on motor and radio

selection and set-up, balancing your aircraft, and flying

your model.  The time you spend will speed the assembly

process and help you avoid problems.

PREPARING FOR ASSEMBLY

You will need a work area of approximately 24 x 48" which has

been covered to protect it from adhesive, as well as cuts and

other damage. Many people cover their work area with a

sheet of dry wall (sheet rock) and/or waxed paper t o pre-

vent CA Glue and Epoxy from ruining the work surface.

CONSTRUCTION TIPS

IMPORTANT: ALWAYS READ A FEW STEPS AHEAD.

This will alert you to coming instructions and will help you

plan accordingly.

Using the Parts Identification section, familiarize yourself

with the various items included in your kit box.
Do not hesitate to ask questions.  Your local hobby dealer

and area flyers will most likely be happy to help, as they

want you to have a successful flying experience.  

ADHESIVES & GLUING TECHNIQUES

CA adhesives are specially formulated to firmly glue the

plywood, hardwood, and balsa used in your model and to

withstand the vibration and stresses of high performance

flight.  However, there are times, such as when you are

installing the stabilizer and fin on the fuselage and want

more set-up time for careful alignment and positioning,

then you should use epoxy. Occasionally, you also will

want to use thin CA, which "wicks" into the surrounding

areas. Aliphatic resin glue or similar water-based glues can

also be used, but they will add to the assembly time

because they dry so much more slowly than CA glue.

Remember,  when ever using any CA, you must be careful

to read instructions thoroughly, as you will have only sec-

onds for positioning of parts.  Be sure to trial fit parts

together before gluing.  Also, never use watery THIN type

CA glue for gluing plywood and hardwood parts.  Thin CA's

do not adequately bond these areas.

CAUTION

Some people may experience an allergic reaction when

exposed to fumes from CA glue or epoxy.  As with paints,

thinners, and solvents, it is always important to use glues

only where there is adequate ventilation to carry fumes

away.  A fan is recommended.  Also, special care must be

taken when using CA, as it will bond skin as well as other

surfaces.   Before using any CA, carefully read all label pre-

cautions. When using CA, protective eye-wear and care in

keeping the glue away from the face is highly recommend-

ed.  If CA does happen to get into the eye, hold lid open

and flush with water only.  Seek immediate medical atten-

tion.

COVERING

The Chipmunk  400 ARF is covered in a polyester film cho-

sen for its beauty, toughness, and ease of application and

repair.  It is not uncommon for ARF's to develop a few wrin-

kles in transit.  If this is true of your model, the situation is

easily corrected. Before you begin putting the pieces

together, run around the edge of the seams first then over

the surface of each section with an iron (either specially

designed for airplane use or the more cumbersome house-

hold iron).   Apply the heat (set at about 350° F), following

along with a soft cloth and pressing down on the covering

as you go around.  This will more firmly set the covering

adhesive into the wood and keep your aircraft covering

tight and smooth in the future. Once you have ironed the

seams stay away from them with the heat or the covering

will slide when you try to shrink the middle. If this happens

the wrinkles will not come out of the covering.
One of the great advantages of polyester film is that it can

be applied over itself without causing gas bubbles.  This

allows you to repair your aircraft, as well as to customize it

in a number of ways.  If, due to a flight mishap, you get a

hole or similar covering damage, simply trim away the

ragged edges and then apply a patch, following the direc-

tions that come with your covering , which is available at

your hobby dealer. 

The Chipmunk 400 covering can be closely
matched using

Oracover Flame Red
Oracover White 
Oracover Midnight Blue

Summary of Contents for Chipmunk 400

Page 1: ... Communications Commission you are required to use only those radio frequencies specified for Model Aircraft LIMITED WARRANTY Carl Goldberg Products Ltd has inspected and certified the components of this aircraft The company urges the buyer to perform his own inspection prior to assembly and to immediately request a replacement of any parts he believes to be defective for their intended use The co...

Page 2: ...N type CA glue for gluing plywood and hardwood parts Thin CA s do not adequately bond these areas CAUTION Some people may experience an allergic reaction when exposed to fumes from CA glue or epoxy As with paints thinners and solvents it is always important to use glues only where there is adequate ventilation to carry fumes away A fan is recommended Also special care must be taken when using CA a...

Page 3: ... 7 SLO FLYER 1 CA ACCELERATOR 1 1 OZ BOTTLE CA MEDIUM GLUE 1 1 2 OZ BOTTLE CA THIN GLUE 1 5 MINUET EPOXY 1 1 4 FOAM RUBBER 1 2 X 1 4 SHEET METAL SCREW FOR MOTOR MIGHT BE REQUIRED FOR SOME MOTOR INSTALLATIONS TOOLS AND SUPPLIES FOR ASSEMBLY MODELING OR UTILITY KNIFE WORK SURFACE 24 X48 SMALL STANDARD PHILLIPS SCREW DRIVERS MASKING TAPE NEEDLE NOSE PLIERS 24 RULER FLEXIBLE STRAIGHT EDGE 30 60 90 x 6...

Page 4: ...f waxed paper Spread epoxy on the joiner Put additional epoxy in the joiner pockets and in the dowel hole and spread a thin layer of epoxy along one side of the entire center joint area Immediately proceed to the next step 4 Working rapidly so that the epoxy does not set before you are finished slide the wing joiner into one wing pocket Slide the dowels into the dowel holes Then slide the wing hal...

Page 5: ...in the middle Make sure that the aileron is tight against the wing and even with the wing tip Using thin CA glue place one drop on all hinges top and bottom 1 Gather the following items 2 6 Extension wires 1 Wing 2 Servos 1 Electrical tape 2 Plug one 6 extension wire into one servo IMPORTANT To ensure that any connections located inside the wing will not come loose either when the wires are pulled...

Page 6: ...n Control Horns 1 Collect the following parts 1 Wing 2 Control Horns 2 EZ connectors with screws and nylon nuts 2 Pushrod Wires Push the extension in the servo hole SLOW LY pull until the end of the 6 extension comes out of the hole in the center of the wing Tape the extension securely to the wing so that it will not slide back in while you are work ing Mount the aileron servo using the hardware p...

Page 7: ... sits Place the stabilizer on the fuselage using the marks you just made X X 4 Measure from the end of the wing to the tip of the stab This measurement should be the same for both sides Mark the stabilizer where it rest on the fuse lage Remove the covering where the stab will be glued to the fuselage Look down the length of the fuselage and check that the stabilizer is parallel to the wing If it i...

Page 8: ... 3 Insert the fin into the fuselage slot Mark where the fuselage meets the fin Remove the fin from the fuselage Carefully cut the covering off the fin where the fin will be glued to the fuselage Remove the rudder from the fin and glue the fin to the fuselage making sure to keep the fin perpendicular to the stabilizer 2 Locate the slot in the rudder near the bottom Remove the covering over the slot...

Page 9: ... Landing gear strap 2 Wheels Landing gear Wire Wheel Pant Wheel Wheel Collar Landing Gear Strap 2mm x 3mm Sheet Metal Screw 2 Place the wire though the back side of the wheel pants Insert the wheel into the wheel pant Push the landing gear wire through the wheel and out the other side of the wheel pant Insert the wheel collar on the end of the land ing gear wire While slightly squeezing the wheel ...

Page 10: ...own 2 We have assembled the motor and gear drive that was provided with the Ultrafly system by the manufactures instructions Slide the gear drive onto the motor stick till the rear of the prop drive is 2 3 4 away from the firewall Screw the gear drive to the motor stick 2 2 3 Caution Do Not install the propeller at this time Electric motors can start turning at any time during radio installation T...

Page 11: ...Included 2 Mini Pushrod Connectors Rudder 3 Plug the elevator and rudder servos into your receiver Attach the Y harness to the receiver Plug in the speed control Cut foam and wrap around the receiver 4 Put the receiver wrapped in foam in front of the servos 1 Collect the following parts 1 Fuselage 1 Wing 1 4 40 x 3 4 Socket head bolt 1 3 cell Li Po Battery Battery Installation 2 Mount the wing to ...

Page 12: ...l Travel Aileron up down 1 2 Elevator up down 3 4 Rudder Right Left 1 Propeller Install the prop adapter and your propeller at this time We used a 9 x 4 7 APC prop for our motor battery and speed control setup Caution The propeller can start turning any time the receiver battery is plugged in Decal Locations 1 Using glass cleaner and a soft cloth clean the model surface thoroughly before applying ...

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