Cargo Floor CF500 SLC Technical User'S Manual Download Page 33

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Technical user manual SLC

E-control

www.cargofloor.com

www.cargofloor.com

Page 33

Version 01 / July 10

, 2017

HYDRAULIC CIRCUIT DIAGRAM

Summary of Contents for CF500 SLC

Page 1: ...BLE OF CONTENTS GENERAL 1 Important recommendations and guidelines 2 Health and safety short list 5 Emergency stop 5 Start up check list before operation unloading loading 5 Stickers 6 How to check th...

Page 2: ...T ALL TIMES product could fall on top of you Both could result in damages and or injuries It is always advisable to use the pneumatic door lock if provided B 1 Check that the vehicle s quick detachabl...

Page 3: ...he Cargo Floor system and the hydraulic pump must be shut down immediately Subsequently check all the checkpoints before switching the pump and the Cargo Floor system back on To prevent the oil from o...

Page 4: ...the oil is too hot as this will irreversibly cause damage to the Cargo Floor system and the other hydraulic components WARNING TOUCHING OVERHEATED OIL AND COMPONENTS CAN CAUSE BURNS AND INJURIES Opti...

Page 5: ...on on one of the control switches By turning all switches to position 0 By putting the handle of the control valve in the middle 0 position only B and A control Turning off the PTO pump engine Turning...

Page 6: ...July 10th 2017 STICKERS This WARNING STICKER DECAL has been supplied with the drive unit in two fold It should be attached near the control box and on the rear door in such a way that it is easy to r...

Page 7: ...e 7 Version 01 July 10th 2017 C STICKERS DECALS ON THE CONTROL BOX ONLY WITH B AND E CONTROL STICKERS DECALS ON THE SWITCHES Switch B control Switch B control Switch E control Switch E control D STICK...

Page 8: ...of the floor moves simultaneously towards the open rear doors of the trailer The 3 individual movements go the opposite way towards the front headboard of the trailer LOADING The complete surface of...

Page 9: ...loading position Non electrical B control B control with loading stop unloading over a manual handle with unique S detent mechanism in order to determine loading stop unloading position on off switchi...

Page 10: ...sed to power the Cargo Floor system must comply with the following specifications CF500 SLC CF100 SLC CF500 SLC Power Speed CF3 LP 2 CF600 HDC CF800 Advised pump capacity l min gpm 110 29 70 18 180 48...

Page 11: ...ating temperature range is between 15 and 40 C 59 and 104 F Note The suggested maximum viscosity value for start up is 1000 cSt Temperature below 25 13 F degree Celsius Use the following warm up proce...

Page 12: ...com Page 12 Version 01 July 10th 2017 IDENTIFICATION PLATE Attention With all communications we will ask for the system number Fill out your system number here to have it present at all times Underne...

Page 13: ...6 1 3 10 Advised pump capacity Flow ltr min gpm 110 29 70 18 5 180 47 6 130 34 110 29 110 29 Pressure bar psi 250 3 625 200 2 900 250 3 625 175 2 538 220 3 200 250 3 625 Max pump capacity Flow ltr min...

Page 14: ...Specifications of the screws M12 x 30 countersunk screws with hexagon socket class 10 9 galvanized DIN 7991 dacromet The torque is 100 140 Nm 72 105 lbf ft Regular checks and preventive maintenance T...

Page 15: ...that the threaded rod 1 is fastened securely to the switching valve with pressing and pulling the stroke is exactly 12 mm 0 5 If not then screw the threaded rod 1 as far as possible into the plunger a...

Page 16: ...caused by overheated oil T max 70 C 158 F Malfunction caused by overloading or injudicious use Malfunction caused by improper repair work or repair work which is carried out by third parties Malfuncti...

Page 17: ...strict liability in tort and negligence Any defective part s must be shipped freight prepaid to your dealer who will contact Cargo Floor B V Except as expressly set forth above Cargo Floor B V makes...

Page 18: ...Floor in the position stop 0 if the handle is in the position 1 or 2 the system immediately starts to move when the pump PTO is activated LOADING UNLOADING FUNCTION PRECHECK BE CAREFUL when starting t...

Page 19: ...Technical user manual SLC A control www cargofloor com www cargofloor com Page 19 Version 01 July 10th 2017 HYDRAULIC CIRCUIT DIAGRAM A CONTROL...

Page 20: ...stem is insufficient Too much load Unload part of load with crane Pollution between the Floor profiles Clean Frost Thaw 4 Individual movement is incorrect when unloading With a full and empty trailer...

Page 21: ...OADING UNLOADING FUNCTION PRECHECK BE CAREFUL when starting the pump pto the floor could start moving immediately In certain configurations the functions can be different from the standard situation a...

Page 22: ...lways returns to 0 position This is necessary to prevent conflict situations arising when using the CF4 remote control Mounted below the CF3 switch is a connector to which the CF4 switch or the RX REC...

Page 23: ...tton A for 2 seconds Led 1 2 4 and 5 will light up briefly Led 4 will start to blink if there is a connection between the remote control and the app receiver The transmitter will automatically switch...

Page 24: ...always deactivated to the original non activated position Activation of the manual override ON Remove the yellow security clip and turn in clockwise the red button on top of the on off GS02 solenoid...

Page 25: ...Technical user manual SLC B control www cargofloor com www cargofloor com Page 25 Version 01 July 10th 2017 ELECTRICAL CIRCUIT DIAGRAM B CONTROL...

Page 26: ...Technical user manual SLC B control www cargofloor com www cargofloor com Page 26 Version 01 July 10th 2017 HYDRAULIC CIRCUIT DIAGRAM...

Page 27: ...ment is difficult and or incorrect with a full trailer Pressure control valve Tipper valve Turn tipper valve in correct position Pressure control valve pulling vehicle max pressure too low Measure max...

Page 28: ...OF E CONTROL SWITCHES PRECHECK BE CAREFUL when starting the pump pto the floor could start moving immediately In certain configurations the functions can be different from the standard situation as de...

Page 29: ...sing when using the CF8 remote control Mounted below the CF7 switch is a connector to which the CF8 switch or the RX RECEIVER can be connected without the need for any adjustments Normally the CF7 swi...

Page 30: ...tton A for 2 seconds Led 1 2 4 and 5 will light up briefly Led 4 will start to blink if there is a connection between the remote control and the app receiver The transmitter will automatically switch...

Page 31: ...ivation of the manual override ON Turn out counter clockwise the red button on top of the GS02 solenoid until the click and place back the yellow security clip The system switch off Activation of the...

Page 32: ...Technical user manual SLC E control www cargofloor com www cargofloor com Page 32 Version 01 July 10th 2017 ELECTRICAL CIRCUIT DIAGRAM E CONTROL...

Page 33: ...Technical user manual SLC E control www cargofloor com www cargofloor com Page 33 Version 01 July 10th 2017 HYDRAULIC CIRCUIT DIAGRAM...

Page 34: ...gh heat dissipation and capacity loss Flow independent choke As an option a flow independent choke can be supplied variable choke article number 7370106 The standard mounted choke can simply be change...

Page 35: ...n correctly Plunger moves with difficulty due to molten seal Replace seals operation plunger 3 Starts immediately after switching on the PTO Switch CF7 Switch movement blocked in the on position Remov...

Page 36: ...ion in coil Activate manual override G02 temporarily and or repair power supply 8 Floor loads when choosing loading and unloading Solenoid valve G02 loading unloading Manual override G02 is activated...

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