Cargo Floor CF500 SLC, Technical User'S Manual

Page: 20 / 36

Technical user manual SLC
A-control
www.cargofloor.com
www.cargofloor.com Page 20
Version 01 / July 10
th
, 2017
TROUBLESHOOTING A-CONTROL VALVE
In the event of the failure of the Cargo Floor system to operate (in the correct manner) when used in
accordance with the operating instructions carry out the following checks:
Malfunction system Concerns part Cause Solution
1.Does not operate
No oil flow control
valve
PTO Not switched on Switch on PTO
Quick coupling Blockade Check couplings / mount
correctly
2. Does not operate
There is oil flow
control valve
Pressure control
valve Polluted Clean / replace, attention:
do
not open the pressure
control valve in parts
Operating handle Is in the middle position Move the handle in the
direction of
loading/unloading
3. Individual
movement is
difficult and/or
incorrect with a full
trailer Pressure control
valve Tipper valve Turn tipper valve in correct
position
Pressure control valve
pulling vehicle max.
pressure too low Measure max. pressure/
adjust pulling vehicle
Return oil has
restrictions Measure pressure M2,
remove restrictions
Capacity of the
system is
insufficient. Too much load Unload part of load with
crane
Pollution between the
Floor profiles Clean
Frost Thaw
4. Individual
movement is
incorrect when
unloading
With a full and empty
trailer
Valve in cylinder
head 1 or 2 Pollution prevents a
good connection Remove pollution
Broken valve spring Replace spring
Valve seat in
cylinder head 1 or
2 Valve seat has loosened *Replace / fasten valve seat
Common rail
cylinder rod side Stop in the common rail
has loosened Fasten stop / replace
common rail
Common rail mounted
the wrong way around Mount common rail
correctly
5. Switching is
difficult or goes not
at all. 3 Cylinders
are fully retracted or
fully out.
a. Threaded rod Adjustment incorrect Adjust correctly, attention:
determine cause. See: b.
and c.
Switching spring broken Replace spring, attention:
determine cause. See: b.
and c.
b. Switching
plunger
Stroke > 12 mm. [0.5”] -
> threaded rod loose,
spacer loose
Screw in threaded rod / bolt
fully.
c. moving cross
member Slanting caused by loose
profiles *Replace screws and
provide them with a thread
locking product and check
the rod bearing.
d. Switching choke Polluted * Clean choke
6. Other
malfunctions Please contact your trailer builder or Cargo Floor, keep the system number at
hand.
*Contact your trailer builder or Cargo Floor B.V. for a repair advise.