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Carefree of Colorado AND SUMMIT FIXL, Service Manual

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Carefree of Colorado AND SUMMIT FIXL Service Manual Download Page 21

Carefree of Colorado 

Service Manual 

SOKIII & S

UMMIT

 

052520-301r1 

19 

SOK

 

III

 

I

LLUSTRATED 

P

ARTS 

L

IST

 

 
 

11

SOK3503

5

12

7

4

6

3

9

14

10

13

15

1

DETAIL

 C

(Center Cover Support XL Only)

8

7

2

 

 
 

Item Part 

Number 

Description 

Notes 

1 

R001150XXX 

Bracket, Deflector Mount, Short 

 

2 

 

Spacer, 1/4", Deflector Bracket 

 

3 

R001151XXX 

Cover, Deflector Mount Bracket 

 

4 

R001153XXX-xxx Deflector 

Assy 

 

 

R001338XXX-xxx 

Deflector Assy, LH 

XL Only

 

 

R001339XXX-xxx 

Deflector Assy, RH 

XL Only

 

5 

R001520XXX 

End Cap, LH Screw 

Cover 

Attach

 

6 

R001521XXX 

End Cap, RH 

Screw Cover Attach

 

7 

R001156 Roller 

Support 

 

8 

R036428-001 

Center Support Plate 

XL Only

 

9 

610400-xxx Roller 

Tube 

 

 

33xxx 

Roller Tube Assy 

XL Only

2 

10 

R001164 

End Cap Assy, Roll Bar, LH 

 

11 

R001165 Spring 

Assy 

 

 

R001165XL 

Spring Assy 

XL Only

 

12 

R001169XXX-xxx Front 

Cover 

Assy 

 

 

R001337XXX-xxx 

Front Cover Assy 

XL Only

3 

13 

R001364 

Bumper, Deflector, Rubber 

pkg of 4

 

14 

 

Canopy Only 

Refer to Canopy Order Form

 

15 

0157xxx Awning 

Rail 

 

Notes:  1.  XXX = Color; xxx = Length in Inches 

2.  The XL replacement Roller Tube Assy includes the roll bar halves, splice, rivets, end caps and 

pre-wound spring. 

3.  XL replacement cover includes both the LH and RH halves. 

 

 

Manual 

Compliments 

of 

Northwest 

RV 

Supply 

 

Printed 

From 

 http://www.nwrvsupply.com

Table of Contents

Summary of Contents for AND SUMMIT FIXL

Page 1: ...SUMMIT SUMMIT XL SUMMIT FI AND SUMMIT FIXL Summit w Peaked Contour These instructions apply to all models listed Details and procedures unique to a specific model are labeled appropriately M a n u a...

Page 2: ...INJURY AND OR MAJOR PROPERTY DAMAGE CAUTION A CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND OR PROPERTY DAMAGE IT MAY ALSO BE USED TO ALERT...

Page 3: ...ard Spring Roll Bar Replacement 11 Removing the Roll Bar Assembly 11 Rebuilding the Roll Bar Assembly 12 Installing the Roll Bar 12 Replacing the XL Roll Bar 13 Replacing the Lift Bar Components 15 To...

Page 4: ...tom OEM applications Summit FIXL Same as the XL above except with the FI lift bar hardware Options Deflector Mounting Brackets For Summit applications two standard bracket styles are available to moun...

Page 5: ...OOM EXTENSION 12 19 20 25 26 31 32 37 38 42 ALLOWABLE DROP 5 75 1 1 25 1 5 The value is determined by measuring the height of the flange when the room is closed then opening the room completely and me...

Page 6: ...e then rotate the cover out of the way To Remove the Cover 1 For covers 12 feet and longer Locate the latch lever at the center of the cover Using a screw driver or similar tool push the lever to the...

Page 7: ...the screws until flush with the inside of the end cap On the other side thread the screws until they project out of the end cap approximately 1 2 NOTE If replacing the end caps the bottom screw holes...

Page 8: ...the LH end cap until the end of the screws clears the cover it is not necessary to remove the screws from the end caps Pull the cover up and away from the center cover mount Set cover aside 2 Remove...

Page 9: ...a screw driver or similar tool push the lever to the left and hold press the cover into position then release the latch lever The latching pin is spring loaded and will slide into the locking channel...

Page 10: ...tation of the bumper Tip Press one end of the bumper into the slot While holding the bumper in place gently stretch the bumper This will temporarily make the diameter smaller and easier to press into...

Page 11: ...t head cap screw from the left end cap Lift the left end of the roll bar and pull the roll bar out of the right end cap Set the roll bar and fabric out of the way i e on the roof It is not necessary t...

Page 12: ...ft side of the rollbar NOTE The black polycord should only extend past the fabric approximate 1 2 to 1 Trim any excess polyrod off before sliding the fabric into the rollbar 2 Center the fabric on the...

Page 13: ...5 Lift the roll bar up and out of the deflector case To lift the roll bar lift the left end first then slide the roll bar out of the right end cap 6 Unroll the fabric from the roll bar 7 Remove the fa...

Page 14: ...s not accidentally come out 7 Remove the roll bar from the deflector INSTALLING THE ROLL BAR 1 If the fabric was left on the coach Slide the roll bar on to the fabric The fabric can only be inserted f...

Page 15: ...rivets NOTE If the rivets holes are slightly misaligned use a 10 drill bit and ream the holes to allow the pop rivet to be pushed in 2 Close the room if open 3 Remove the front covers 4 Insert a cotte...

Page 16: ...secure using two 2 6 x 3 8 phillips head screws through the polycord and rollbar Do not put the screws through the fabric Refer to Figure 8 10 Roll up the slack material onto the roll bar 11 Slide the...

Page 17: ...head screw from the left end cap and set aside Do not discard 6 Lift the roll bar up and out of the deflector case To lift the roll bar lift the left end first then slide the roll bar out of the righ...

Page 18: ...fit over the bolt head 3 Close the room 4 Center the lift bar over the room Tighten the two INNER stop bolts These should be placed next to the inner face of the carriers but with adequate clearance f...

Page 19: ...ic to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl c...

Page 20: ...R LOCATION Deflector ref SOK3047 The part number serial number tag for the SOKIII Summit is located on the deflector toward the back This is under the canopy M a n u a l C o m p l i m e n t s o f N o...

Page 21: ...er Support 8 R036428 001 Center Support Plate XL Only 9 610400 xxx Roller Tube 33xxx Roller Tube Assy XL Only 2 10 R001164 End Cap Assy Roll Bar LH 11 R001165 Spring Assy R001165XL Spring Assy XL Only...

Page 22: ...etail A 25 22 23 24 DETAIL C Center Support Summit XL Only 11 Spring Loaded Pin Attach Screw Attach 6 8 7 9 10 20 21 DETAIL B DETAIL D Awning Rail V Rail Used With XL Only Rail Adaptor D A Obsolete 2...

Page 23: ...Assy Roll Bar LH 19 R001165 Spring Assy R001165XL Spring Assy XL Only 20 R001169XXX xxx Front Cover Assy Spring Pin Attach 6 21 R001337XXX xxx Front Cover Assy Spring Pin Attach XL Only 6 7 22 0157xx...

Page 24: ...tch See Notes 17 25 9 C 18 DETAIL C Center Support Summit XL Only 11 22 23 24 To Coach Spring Loaded Pin Attach Screw Attach 5 7 6 8 10 21 21 DETAIL B DETAIL D Awning Rail V Rail Used With XL Only B D...

Page 25: ...Bar LH 19 R001165 Spring Assy R001165XL XL Spring Assy XL Only 20 R001169XXX xxx Front Cover Assy 7 21 R001337XXX xxx Front Cover Assy XL Only 7 8 22 R001364 Bumper Deflector Rubber 23 0157xxx Awning...

Page 26: ...T Service Manual Carefree of Colorado 24 052520 301r1 NOTES M a n u a l C o m p l i m e n t s o f N o r t h w e s t R V S u p p l y P r i n t e d F r o m h t t p w w w n w r v s u p p l y c o m Table...

Page 27: ...ugene OR 97405 Local 541 746 9092 Toll Free 866 678 7467 Fax 541 736 5573 http www nwrvsupply com mail nwrvsupply com Northwest RV Supply carries a large spectrum of surplus used and new RV parts and...

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