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Captron Electronic safeCAP SC30, Operating Instructions Manual

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Captron Electronic safeCAP SC30 Operating Instructions Manual Download Page 11

3

4

2

1

+VDC

0V

PhotoMOS-Relay NO  

LED1

LED2

 1 | Autostart / Monitored Start

 2 | Cross fault detection OFF /ON

 3 | 2 single ch. / 1 double ch. sensor

 4 | Start up Test yes / no

SET / RESET

A2

A1

INK

IN1

T1

PAR IN2

T2

INF

INS

Q1

Qn

24V

24V

OV

OV

1

2

3

4

4

3

1

2

S

1

S

2

+24V

NO

NO

NO

NO

T2

INF

ohne Kontaktvervielfältigung

without contact multiplication

Q1

0V

0V

0V

S

C

30

S

C

30

R

5.5

Install safety relay MCR 225 (optional)

TIP

More detailed information can be found in the supplier documentation.

5.6

Connect safeCAP SC30 to safety relay MCR

225

►

Disconnect the system from its voltage supply.

►

Connect safeCAP SC30 to the safety relay using a 6-pin M 12 cable

according to the circuit diagram. The optional cables LKW 60-5 (5 m) /

LKW 60-10 (10 m) or LKG 60-5 (5 m) / LKG-60-10 (10 m) can be used.

safeCAP SC30

Original operating

instructions

1.1

11/25

Summary of Contents for safeCAP SC30

Page 1: ...safeCAP SC30 Operating Instructions Original operating instructions safeCAP SC30 Operating Instructions Original operating instructions ...

Page 2: ...P 6 optional 10 5 3 Install safety relay 3SK1 optional 10 5 4 Connect safeCAP SC30 to safety relay 3SK1 10 5 5 Install safety relay MCR 225 optional 11 5 6 Connect safeCAP SC30 to safety relay MCR 225 11 5 7 Install safety relay PNOZ s6 optional 13 5 8 Connect safeCAP SC30 to safety relay PNOZ s6 13 5 9 Connect safeCAP SC30 to an equivalent T network 14 5 10 Testing the safety function of the SC30...

Page 3: ...echnical specifications SC30 one channel 19 10 3 Technical specifications SC30 two channel 19 10 4 Technical specifications safety relay 3SK1 20 10 5 Technical specifications safety relay MCR 225 21 10 6 Technical specifications safety relay PNOZ s6 22 11 Dimensional drawing SC30 23 12 Manual updates 24 13 Imprint 25 safeCAP SC30 Original operating instructions 1 1 3 25 ...

Page 4: ... as how to avoid and avert danger The following hazard classifications apply in the safety notes DANGER Danger designates a hazardous situation which if ignored will lead to death or serious injury The symbol next to the warning indicates the type and source of the danger WARNING Warning designates a hazardous situation which if ignored may lead to death or serious injury The symbol next to the wa...

Page 5: ... which the SENSORswitch is integrated is the responsibility of the operator WARNING Dangerous machine movement The functioning two hand control only protects operators from dangerous machine movements 4 Protect the machine danger zone against unauthorized access with additional safety devices 2 3 Personnel qualifications A qualified electrician is a person with suitable technical training expertis...

Page 6: ...nnection of MCR 225 3SK1 and PNOZ s6 is described as an example in the instructions The operator is responsible for safety related release and interruption of the safety circuit 2 5 Reasonably foreseeable misuse Any use other than as specified Chapter 2 4 Intended use or extending beyond this is deemed to be improper The switch is not suitable for use as a two hand control without the aforemention...

Page 7: ...ed with your own values Performance level e must be achieved dop 250 d hop 24 h tcycle 10 s nop cycles year nop dop hop 3600 s tcycle nop 250 d y 24 h d 3600 s h 10 s cycle 2 160 000 cycles year According to the operating instructions the relay has a lifetime of approximately 20 million cycles before a dangerous failure can occur TM 20 000 000 nop TM 20 000 000 2 160 000 9 3 years According to thi...

Page 8: ...t for max two years 20 C 68 F 50 70 relative air humidity 5 Assembly WARNING Improper work on electrical systems Electric shock can result in death or life threatening injuries 4 Before working on electrical systems disconnect them from their voltage supply and secure them against being switched on again 4 Work on electrical installations should be carried out only by qualified personnel in compli...

Page 9: ...body or body parts In accordance with EN ISO 13855 2010 4 Walking speed 1600 mm s 4 Grasping speed 2000 mm s t1 Time the safety equipment needs to respond t2 Time the machine needs after receiving the safety equipment signal until the machine stops C Additional horizontal distance from the danger zone in mm in accordance with EN ISO 13855 2010 5 1 Install safeCAP SC30 Disconnect the system from it...

Page 10: ... More detailed information can be found in the supplier documentation 5 4 Connect safeCAP SC30 to safety relay 3SK1 The lines between safeCAP SC30 and the safety relay must be laid separately of other signal paths or live lines Disconnect the system from its voltage supply Set the DIP switch 2 The position of the DIP switch is indicated in the circuit diagram Connect safeCAP SC30 to the safety rel...

Page 11: ...ut contact multiplication Q1 0V 0V 0V SC30 SC30 R 5 5 Install safety relay MCR 225 optional TIP More detailed information can be found in the supplier documentation 5 6 Connect safeCAP SC30 to safety relay MCR 225 Disconnect the system from its voltage supply Connect safeCAP SC30 to the safety relay using a 6 pin M 12 cable according to the circuit diagram The optional cables LKW 60 5 5 m LKW 60 1...

Page 12: ... 4 7 1 2 3 5 LED1 LED2 NO 24 V NO NC NC S11 S22 S11 S12 S12 S21 S22 S21 A B 0 V 24 V 0 V 1 4 5 7 2 3 1 4 5 7 2 3 MCR 225 24V 0V Rückführ krei s A B Safecap Safecap Feedback circuit SC30 SC30 12 25 1 1 safeCAP SC30 Original operating instructions ...

Page 13: ...s voltage supply Connect safeCAP SC30 to the safety relay using a 6 pin M 12 cable according to the circuit diagram The optional cables LKW 60 5 5 m LKW 60 10 10 m or LKG 60 5 5 m LKG 60 10 10 m can be used VDC 0V PhotoMOS Relay NC PhotoMOS Relay NO 4 7 1 2 3 5 LED1 LED2 NO 24 V NO NC NC Y S11 S12 S11 S22 S22 S21 S12 S21 A B 0 V 24 V 0 V safeCAP SC30 Original operating instructions 1 1 13 25 ...

Page 14: ...SO 13849 1 2015 Table 8 If an equivalent T network is used for the relay the following conditions must be met The entire FIT value for the equivalent T network must be determined via an FMEDA or an equivalent method The equivalent T network must be certified in accordance with EN 60947 5 1 2017 Must not exceed a FIT value of 40 Performance level e category 4 in accordance with ISO 13849 1 2015 mus...

Page 15: ...ith the standard ISO 13851 2019 24V 0V Rückführ krei s A B Safecap Safecap Feedback circuit SC30 SC30 The safety function depicted corresponds to the start restart function in accordance with Chapter 5 4 3 of ISO 13849 1 1 see also ISO 13849 1 Table 8 5 10 Testing the safety function of the SC30 To ensure the safety function of the SC30 test the safety function as follows During initial start up O...

Page 16: ...ct the safeCAP SC30 from the power supply Actuate and continue actuating the SC30 Restore the power supply a The LEDs must light up in green and yellow a The safety relay must not release N O or N C contacts 6 Operation 6 1 Operating safeCAP SC30 Touch both safeCAP SC30 switches simultaneously within 0 5 s The machine process is triggered 6 2 Operating safety relay SCR3 3SK1 TIP More detailed info...

Page 17: ...C30 page 15 7 3 Troubleshooting Green LED 1 isn t lighting up Check the plug on the back for tightness and damage Check cable for damage Check the power supply Yellow LED 2 doesn t light up when actuated Switch actuated too slowly Switch actuated too fast Switch actuated with excessively thick gloves Switch surface excessively dirty Green LED 1 and yellow LED 2 are lit up Process on the machine no...

Page 18: ...ystem from its voltage supply and secure it against being switched on again Disconnect the electrical connection between safeCAP SC3 and the safety relay Loosen the nuts 1 and pull out safeCAP SC3 9 Disposal Different types of electrical and electronic components must be recycled according to their type All applicable statutory state and local laws and regulations must be complied with 10 Technica...

Page 19: ...ug IP67 Type of actuation Capacitive Actuation force No actuation force required Rated insulation voltage 32 V Switch off delay Ta Max 50 ms Power up delay Max 30 ms MTTFd 100 years 10 3 Technical specifications SC30 two channel Operating voltage 24 V 19 2 to 28 8 V Contact rating 100 mA 70 mA at 75 C Output PhotoMOS relay NC NO Output pulse Constant signal when actuated LED 1 Green LED LED 2 Yell...

Page 20: ...5 2 5 mm2 Operating temperature 25 to 60 C Storage temperature 40 to 80 C Switching capacity relay outputs Normally open contacts Normally closed contacts 5 A 24 V DC DC 13 1 A 24 V DC DC 13 Resistance to short circuit Max safety fuse Circuit breaker 6 A gL C 1 A Safety figures Value Unit Category 4 PL e MTTFd 100 years DCavg 99 0 PFHd 1 3 e 9 1 h average usage dop 220 days year average usage hop ...

Page 21: ...re 25 to 55 C Storage temperature 25 to 85 C Switching capacity NO 3 A 230 V AC AC 15 NC 1 A 230 V AC AC15 NO 1 A 24 V DC DC 13 NC 1 A 24 V DC DC 13 Resistance to short circuit Max safety fuse Circuit breaker 6 A gL C 8 A Safety figures Value Unit Category 4 PL e MTTFd 90 a years DCavg 99 0 PFHd 7 51e 09 1 h average usage dop 220 days year average usage hop 12 hours day tcycle 95 s cycle safeCAP S...

Page 22: ... to 55 C Storage temperature 40 to 85 C Switching capacity max 6 A 240 V AC AC1 max 5 A 230 V AC AC15 max 6 A 24 V DC DC1 max 5 A 24 V AC DC13 External contact fuse Fast acting safety fuse Slow blow safety fuse Circuit breaker 10 A 6 A 6 A 24V AC DC characteristic B C Safety figures Value Unit Category 4 PL e MTTFd 100 a years DCavg 99 0 PFHd 2 62e 09 1 h average usage dop 220 days year average us...

Page 23: ...years Test Time Interval 2 years TIP Refer to the safety relay instructions for more technical specifications 11 Dimensional drawing SC30 53 6 2 11 51 2 51 5 2 03 19 1 0 75 24 8 0 98 10 0 39 M12x1 M22x1 safeCAP SC30 Original operating instructions 1 1 23 25 ...

Page 24: ...dates CAPTRON reserves the right to make changes to the contents of this manual as needed The most current version can be found on our website www captron com 24 25 1 1 safeCAP SC30 Original operating instructions ...

Page 25: ... have been authored and published by CAPTRON Electronic GmbH Johann G Gutenberg Straße 7 82140 Olching Germany Tel 49 0 8142 44 88 160 sales captron com www captron com Copyright 2021 safeCAP SC30 Original operating instructions 1 1 25 25 ...

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