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Canon LBP3300 Series, Service Manual

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Canon LBP3300 Series Service Manual Download Page 62

Chapter 5  

5-2

5.2 SERVICE TOOLS

5.2.1 Standard Tools

0011-5458

The table below lists the standard tools required for servicing the printer.

T-5-1

5.2.2 Special Tools

0011-5459

No special tools are required for servicing this printer other than the standard tools.

5.2.3 Solvent/Oil List

0011-5456

T-5-2

Do not use alcohol to wipe external covers. Use a moist cloth (well wrung) to clean them.

5.3 ERROR CODE TABLE

5.3.1 Error Code

0011-5344

T-5-3

No.

Tool name

Tool No.

Remark

1
2
3
4

5

Tool case
Jumper wire
Clearance gauge
Compression spring scale

Phillips screwdriver

TKN-0001
TKN-0069
CK-0057
CK-0058

CK-0101

With a clip
0.02 to 0.3 mm
0 to 600 g for checking the cassette spring pressure

M4, M5  Length : 363 mm

6
7
8
9
10

Phillips screwdriver
Phillips screwdriver
Phillips screwdriver
Flat-blade screwdriver
Precision flat-blade screwdriver set

CK-0104
CK-0105
CK-0106
CK-0111
CK-0114

M3, M4  Length: 155 mm
M4, M5  Length: 191 mm
M4, M5  Length: 85 mm

6-piece set

11
12
13
14
15

Allen wrench set
File, fine
Allen (hex) screwdriver
Diagonal cutting pliers
Needle-nose pliers

CK-0151
CK-0161
CK-0170
CK-0201
CK-0202

5-piece set

M4      Length: 107 mm

16
17
18
19
20

Pliers
Retaining ring pliers
Crimper
Tweezers
Ruler

CK-0203
CK-0205
CK-0218
CK-0302
CK-0303

Applied to the axis ring

Employed to measure 150 mm

21
22
23
24
25

Mallet, plastic  head
Brush
Penlight
Plastic bottle
Lint-free paper

CK-0314
CK-0315
CK-0327
CK-0327
CK-0336

100cc
500SH/PKG

26
27
28

Oiler
Plastic jar
Digital multi-measure

CK-0349
CK-0351
FY9-2032

30cc
30cc

No.

Name

Uses

Components

Remarks

1

Ethyl 
alcohol

Cleaning: oil and toner stains

C2H5-OH

- Purchase locally
- Flammable: keep away from flame

2

Lubricant Apply to gears and between 

gear and shaft.

Special oil
Special solid 
lubricating material
Lithium soap

- Tool No. HY9-0007
  (20g tube)

3

Electricity 
grease

Apply to grounding plate

High performance 
grease

- Electricity grease
- Tool No. CK-8007

Error code

Major cause/detection

Remedy

E000

The Fixing heater has a fault.

- Check the connector of the fixing film unit.
- Replace the fixing film unit.
- Replace the engine controller PCB.

E100

The scanner assembly has a fault.

- Check the connector of the laser scanner assembly.
- Replace the laser scanner assembly.
- Replace the engine controller PCB.

E197

The is an engine communication error.

- Replace the engine controller PCB.

E747

There is a fault in the video controller memory.

- Replace the video controller PCB.

E805

The fan has a fault.

- Replace the fan.
- Replace the engine controller PCB.

Summary of Contents for LBP3300 Series

Page 1: ...Jan 19 2006 Service Manual LBP3300 Series LBP3300 ...

Page 2: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 3: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 4: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

Page 5: ...RE SYSTEM 2 2 2 3 1 Overview Configuration 2 2 2 3 1 1 Outline 2 2 2 3 1 2 Laser Control Circuit 2 3 2 3 2 Controlling the Laser Activation Timing 2 5 2 3 2 1 Laser emission control 2 5 2 3 2 2 Horizontal synchronous control 2 5 2 3 3 Laser Control 2 5 2 3 3 1 Automatic power control APC 2 5 2 3 3 2 Image masking control 2 5 2 3 4 Laser Scanner Motor Control 2 6 2 3 4 1 Outline 2 6 2 3 4 2 Scanner...

Page 6: ...ngine Controller 2 20 2 7 2 1 Outline 2 20 2 8 FIXING UNIT DELIVERY SYSTEM 2 22 2 8 1 Overview Configuration 2 22 2 8 1 1 Outline 2 22 2 8 2 Various Control Mechanisms 2 23 2 8 2 1 Fixing Temperature Control 2 23 2 8 2 2 Protective Functions 2 24 Chapter 3 DISASSEMBLY AND ASSEMBLY 3 1 EXTERNAL AND CONTROLS SYSTEM 3 1 3 1 1 Rear Cover 3 1 3 1 1 1 Preparation for removing the rear cover unit 3 1 3 1...

Page 7: ...n for removing the cassette pick up solenoid 3 6 3 4 2 2 Removing the cassette pick up solenoid 3 6 3 4 3 Cassette Separation Pad 3 7 3 4 3 1 Removing the separation pad 3 7 3 4 4 Multi purpose Pickup Solenoid 3 7 3 4 4 1 Preparation for removing the manual pick up solenoid 3 7 3 4 4 2 Removing the manual pick up solenoid 3 7 3 4 5 Registration Roller 3 7 3 4 5 1 Preparation for removing the regis...

Page 8: ...5 1 5 1 1 Test Print 5 1 5 1 1 1 Test Print 5 1 5 1 2 Mechanical Adjustment 5 1 5 1 2 1 Checking the Nip Width fixing pressure roller 5 1 5 2 SERVICE TOOLS 5 2 5 2 1 Standard Tools 5 2 5 2 2 Special Tools 5 2 5 2 3 Solvent Oil List 5 2 5 3 ERROR CODE TABLE 5 2 5 3 1 Error Code 5 2 Chapter 6 APPENDIX 6 1 OUTLINE OF ELECTRICAL COMPONENTS 6 1 6 1 1 Clutch Solenoid 6 1 6 1 1 1 Solenoid 6 1 6 1 2 Motor...

Page 9: ...Chapter 1 PRODUCT DESCRIPTION ...

Page 10: ...3 1 Product Specifications 1 1 1 4 Name of Parts 1 2 1 4 1 External View 1 2 1 4 2 Cross Sectional Views 1 3 1 5 Using the Machine 1 4 1 5 1 Control Panel 1 4 1 6 Safety 1 4 1 6 1 Safety of Laser Light 1 4 1 6 2 Regulations Under the Center for Devices and Radiological Health CDRH 1 4 1 6 3 Safety of Toner 1 4 1 6 4 Handling the Laser Unit 1 4 ...

Page 11: ...er method by roller Separation method by curvature Cassette pickup method by pad Multifeeder pickup method by pad Drum cleaning method by blade Fixing method on demand Delivery method face down face up Toner supply type by toner cartridge about 6000 prints A4 single sided at 5 image ratio Warm up time in standby 0 sec at power on 10 sec or less Print area top 5 mm bottom 5 mm left right 5 mm if en...

Page 12: ...0W or less approx 20 deg C for input of rated power supply including peak value lasting 1 sec or more Dimensions 370 W x 375 D x 258 H mm Weight printer Approx 11kg toner cartridge Approx 0 8kg 2 5K Option paper feeder 1 Face down Output Tray 9 Front Cover 2 Control Panel 10 Expansion Slot 3 Right cover 11 USB Connector 4 Power Switch 12 Left cover 5 Paper Cassette 13 Duplex Unit Cover 6 Manual Fe...

Page 13: ...ex pick up roller 3 Laser scanner unit 12 Registration shutter 4 Primary charging roller 13 Transfer charging roller 5 Developing cylinder 14 Photosensitive drum 6 Toner cartridge 15 Duplex feed roller 7 Feed roller 16 Pressure roller 8 Separation pad 17 Face up delivery roller 9 Pick up roller 1 2 3 4 5 6 7 10 8 9 11 12 13 14 15 16 17 ...

Page 14: ...oner use dry tissue to remove the toner and then wash with water 2 Do not use warm or hot water which will cause the toner to jell permanently fusing it with the fibers of the clothes 3 Do not bring toner into contact with vinyl material They are likely to react with each other 1 6 4 Handling the Laser Unit 0011 2526 The laser scanner unit emits invisible laser light inside it If exposed to laser ...

Page 15: ...EAU INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM Invisible laser radiation when open AVOID DIRECT EXPOSURE TO BEAM RADIAZIONE LASER INVISIOILE IN CASO DI APERTURA EVITARE L ESPOSIZIONE AL FASCIO RADIACION LASER INVISIBLE CUANDO SE ABRE EVITAR EXPONERSE AL RAYO AVATTAESSA OLET ALTTIINA NAKYMATTOMALLE LASERSATEILYLLE ALA KATSO SATEESEEN OSYNLIG LASERSTRALNING NAR DENNA DEL AR OPPNAD BE...

Page 16: ...Chapter 2 TECHNICAL REFERENCE ...

Page 17: ...age formation block 2 8 2 4 1 4 Development block 2 9 2 4 1 5 Transfer block 2 10 2 4 1 6 Fixing block 2 11 2 4 1 7 Photosensitive drum cleaning block 2 11 2 4 2 High Voltage Control 2 11 2 4 2 1 Outline 2 11 2 4 2 2 Primary charging bias generation 2 12 2 4 2 3 Developing bias generation 2 12 2 4 2 4 Transfer charging bias generation 2 12 2 4 2 5 Fixing bias generation 2 13 2 4 2 6 Cartridge pres...

Page 18: ...rcuit 2 18 2 6 2 2 Protective Functions 2 19 2 6 2 2 1 Protective function 2 19 2 7 ENGINE CONTROL SYSTEM 2 20 2 7 1 Video Controller 2 20 2 7 1 1 Outline 2 20 2 7 1 2 Outline of Operation by Block 2 20 2 7 2 Engine Controller 2 20 2 7 2 1 Outline 2 20 2 8 FIXING UNIT DELIVERY SYSTEM 2 22 2 8 1 Overview Configuration 2 22 2 8 1 1 Outline 2 22 2 8 2 Various Control Mechanisms 2 23 2 8 2 1 Fixing Te...

Page 19: ...nner failure the fixing unit failure and the door open during this period 10 Memory tag communication Period Purpose Remarks WAIT WAIT period From the power switch is turned ON until the main motor initial drive is completed To clear the potential of drum surface and to clean the transfer charging roller Detect the presence of cartridge STBY STANDBY From the end of the WAIT period or the LSTR peri...

Page 20: ...NNER MOTOR SPEED CONTROL signal 4 The video controller sends the VIDEO signals to the laser driver PCB after the scanner motor rotation reaches its targeted speed 5 The laser driver allows two laser diodes to emit light according to these signals 6 The two laser beams pass through the collimator lens and the cylindrical lens to strike the four sided mirror which is rotating at a constant speed 7 T...

Page 21: ...turn the two laser diodes LD1 LD2 ON OFF according to the LASER CONTROL signals sent from the engine con troller The circuit diagram of the laser control is illustrated below LD1 scanning line LD2 scanning line Feed direction Image area 1st scanning line 2nd scanning line 3rd scanning line 4th scanning line ...

Page 22: ...Automatic power control APC 3 Horizontal synchronization control 4 Image masking control Operation mode CNT2 CNT1 CNT0 Remarks Discharge mode L L L C802 C803 discharge Data output mode H H H Used during normal printing LD1 APC mode L H L Used during LD1 APC mode LD2 APC mode L L H Used during LD2 APC mode Force LD1 LD2 ON H L L Used during test printing Force LD1 LD2 OFF L H H Used during image ma...

Page 23: ...ng is the sequence of this control 1 When the LASER CONTROL signals CNT0 CNT1 CNT2 put into the LD1APC mode the laser driver allows the LD1 to emit light 2 The light intensity of the LD1 is detected by the photo diode PD and it is converted from current to voltage Then it is compared with the reference voltage voltage equivalent to the target laser light intensity 3 The laser driver controls the l...

Page 24: ...of 2 mm behind the leading edge of the paper where the BDO signal starts to output to the trailing edge 2 3 4 Laser Scanner Motor Control 2 3 4 1 Outline 0011 2448 The scanner motor control is to rotate the scanner motor in order to strike the laser beam at the correct position on the photosensitive drum The circuit diagram of the scanner motor control is illustrated below BDO Unmasking area Unmas...

Page 25: ...tor is completed it is detected for another 60 sec and if the interval of the BDI signal cannot be detected at specified amount during this period 2 BD failure If the BDI signal is not detected within 100msec after the forced acceleration of the scanner motor Or if the interval of the BDI signal is not detected at a specified value for longer than 2 sec continuously after the scanner motor reaches...

Page 26: ...loping block Make an electrostatic latent image on the photosensitive drum visible by applying the toner on Step 3 Development 3 Transfer block Transfer a toner image on the photosensitive drum surface onto a print paper Step 4 Transfer Transfer a toner on the photosensitive drum onto a print paper Step 5 Separation Remove a paper from the photosensitive drum 4 Fixing block Fix a toner image on a ...

Page 27: ...ormly the DC bias and ad ditional AC bias are combined This DC bias interlocked to the developing DC bias changes according to the IMAGE DENSITY INFORMATION signal from the video controller Step 2 Laser beam exposure As the laser beam scans the photosensitive drum the potential on the exposed area gets neutralized and this area forms the electrostatic latent image F 2 11 2 4 1 4 Development block ...

Page 28: ...side This phenomenon is called the projection development and it visualizes the electrostatic latent image on the drum F 2 13 The developing cylinder is applied the AC bias in order to make the toner jump easier onto the drum surface and improve the contrast of the output image The central voltage of the AC bias 1600Vp p changes according to the developing DC bias This printer enables to adjust th...

Page 29: ... printer utilizes the on demand fixing method with the lower heat capacity fixing film which warms up quickly and does not require the power supply during standby period The feature of this method is that the wait period is shorter than 10 sec and thus energy saving The fixing film is a sleeve shaped film made from the polyamide and the fluorine coats its surface to prevent the offset 2 4 1 7 Phot...

Page 30: ...DEVELOPING AC BIAS DRIVE signal DVACC output from the CPU The DVACC signal is a clock signal to generate the AC bias and the developing AC bias is generated according to this signal The developing DC bias is generated according to the developing AC bias generated in the developing AC bias generation circuit The superimposed voltage of the developing DC bias and the developing AC bias is applied to...

Page 31: ...ing DC bias is applied to the primary charging roller 2 4 2 6 Cartridge presence detection 0011 2502 The CPU detects the presence of cartridge by checking the voltage of the CARTRIDGE DETECTION signal CRGSNS which is a feed back signal of the primary charging AC bias The primary charging bias circuit detects the voltage value of the primary charging AC bias applied to the primary charging roller a...

Page 32: ...esent at the sensor or not at the checking timing The check timing is stored in the memory of the CPU If the CPU determines the jam it stops the print operation and notifies it to the video controller SL1 M1 SL3 SL2 ENGINE CONTROLLER PCB CASETTE PICK UP SOLENOID DRIVE signal CSTSOL MANUAL FEED SOLENOID DRIVE signal MPSOL REVERSING SOLENOID DRIVE signal DUPSOLON MAIN MOTOR DRIVE signal Registration...

Page 33: ...n after it determined no delivery delay jam The CPU determines the wrapping jam when the delivery sensor PS915 detects the absence of paper after 0 1 sec after when the delivery sensor PS915 detests the leading edge of the paper and within approx 1 4 sec after when the top of page sensor PS912 detects the trailing edge of the paper 2 5 2 4 2 Start up residual jam 0011 2474 The CPU determines the s...

Page 34: ...lers 4 A paper set at the manual feed slot is fed into a printer by the drive of the registration roller according to the above operational sequence Only one paper intermittent print is available from the manual feed slot to operate above pick up method F 2 20 2 5 5 Duplex Feeding 2 5 5 1 Outline 0011 2463 This printer operates the duplex printing by switching the printing side of the paper That i...

Page 35: ...on roller from the duplex feed unit Then the second side of the paper is printed and the paper is delivered to the face down tray 2 6 EXTERNAL AND CONTROLS SYSTEM 2 6 1 Fan 2 6 1 1 Fan motor control 0011 2508 The fan motor control drives the fan motor according to the commands from the CPU The control circuit of the fan motor is illustrated below F 2 22 The fan motor is a DC brushless motor unifie...

Page 36: ...ed to the low voltage power supply circuit in the engine controller when the printer switch is turned ON This supplied AC power is converted in this circuit into 24VDC 5VDC and 3 3VDC which are required inside the printer The 24VDC is supplied to drive the load systems such as the main motor the scanner motor and the solenoids etc the high voltage power supply circuit and the options The 5V is sup...

Page 37: ...in to turn the printer ON again from when the power is turned OFF This circuit contains the fuse 1 FU101 and the fuse 2 FU102 110 127V only The fuses burn and interrupt the power supply if the overcurrent flows in the AC line Fuse FU101 Engine control PCB Video controller PCB Option DaVinci only Main motor Fan motor Laser scanner unit Sensors Power switch SW101 Door switch SW301 Low voltage power ...

Page 38: ... the input output of the internal RAM 2 controls the timing at which dot pattern data is sent to the engine controller 3 decompresses the image data that has been compressed 3 CPU IC3 It has the following functions 1 processes the serial commands of the video interface 2 transmits and receives the CAPT command through the USB interface 3 controls the display panel interface 4 DRAM IC4 It possesses...

Page 39: ...e fixing control circuit controls the temperature of the fixing unit according to the command from the CPU IC201 e High voltage power supply circuit The high voltage power supply circuit generates the high voltage power supply according to the command from the CPU IC201 f Low voltage power supply circuit The low voltage power supply circuit generates the DC power supply required by the printer whe...

Page 40: ...Heater This fixing unit incorporates one heater Fixing heater H1 To heat the fixing film ceramic heater Thermistor This fixing unit incorporates one thermistor Thermistor TH1 Sit almost at the center of the fixing film contact type To control the temperature of the fixing film Thermal switch Thermoswitch TP1 Sit almost at the center of the fixing film contact type If the temperature of the heater ...

Page 41: ...ode Any of these modes is selected according to the settings of the driver and such parameters as paper size and the number of printouts The following shows the relationship between the paper type setting and the fixing mode in relation to the fixing target temperature T 2 3 3 Between sheets temperature control This control maintains the temperature of the fixing heater below the normally targeted...

Page 42: ...re of the fixing heater rises abnormally high and the voltage of the thermistor is lower than approx 0 9 V equivalent to 220 deg C 2 Protective function by the fixing heater safety circuit The fixing heater safety circuit constantly monitors the voltage of the thermistor This circuit interrupts a power supply to the fixing heater regardless of the commands from the CPU when the fixing temperature ...

Page 43: ...Chapter 3 DISASSEMBLY AND ASSEMBLY ...

Page 44: ...CB 3 4 3 1 10 Duplexing Driver Board 3 4 3 1 10 1 Preparation for removing the duplexing driver PCB 3 4 3 1 10 2 Removing the duplexing driver PCB 3 4 3 1 11 Video Controller Board 3 5 3 1 11 1 Removing the video controller PCB 3 5 3 1 12 USB Board 3 5 3 1 12 1 Removing the USB PCB 3 5 3 1 13 Door Switch 3 5 3 1 13 1 Removing the door switch 3 5 3 1 14 Main Body Fan 3 5 3 1 14 1 Preparation for re...

Page 45: ...oid 3 7 3 4 7 2 Removing the reverse solenoid 3 7 3 4 8 Duplexing Unit 3 8 3 4 8 1 Preparation for removing the duplexing unit 3 8 3 4 8 2 Removing the duplexing unit 3 8 3 5 FIXING SYSTEM 3 8 3 5 1 Fixing Unit 3 8 3 5 1 1 Preparation for removing the fixing assembly 3 8 3 5 1 2 Removing the fixing assembly 3 8 3 5 2 Fixing Film Unit 3 9 3 5 2 1 Preparation for removing the fixing film unit 3 9 3 ...

Page 46: ... cover unit 1 and the duplexing unit together 4 screws 2 F 3 3 4 Remove the rear cover unit 1 A boss 2 F 3 4 3 1 2 Right Cover 3 1 2 1 Detaching the right cover 0011 2773 1 Open the front cover 1 F 3 5 2 Detach the right cover 1 3 claws 2 F 3 6 3 1 3 Left Cover 3 1 3 1 Detaching the left cover 0011 2772 1 Open the front cover 1 F 3 7 2 Detach the left cover 1 3 claws 2 F 3 8 3 1 4 Upper Cover 3 1 ...

Page 47: ...er 2 Detach the right cover page 3 1 Reference Detaching the right cover 3 1 5 2 Removing the front cover unit 0011 2794 1 Remove the cartridge arm 1 A screw 2 F 3 13 2 Move the arm 1 to release from the boss 2 F 3 14 3 Remove the front cover unit 1 2 claws 2 F 3 15 3 1 6 Main Drive Unit 3 1 6 1 Preparation for removing the main drive assembly 0011 5166 1 Detach the left cover page 3 1 Reference D...

Page 48: ...over page 3 1 Reference Detaching the right cover 2 Remove the fan assembly 1 A piece of wire 2 2 screws 3 F 3 21 3 Remove the duplexing drive assembly 1 3 screws 2 F 3 22 The gear of the duplexing drive assembly is not fixed to the sheet metal Therefore be careful that they do not come apart when removing the assem bly 3 1 8 Operation Panel Unit 3 1 8 1 Detaching the control panel 0011 5004 1 Det...

Page 49: ... 3 25 2 Unscrew a screw 1 at the right side of main body F 3 26 3 Release the harness 2 from the harness guide 1 4 Open the main body frame slightly to both sides lower the engine controller assembly 3 and pull it out to remove 2 screws 4 F 3 27 5 Remove the engine controller PCB 1 4 screws 2 F 3 28 Note when mounting the engine controller PCB When mounting the engine controller PCB be sure to run...

Page 50: ...e left cover 2 Unscrew two screws 1 of the rear cover F 3 35 3 Remove the sheet metal 1 10 screws 2 F 3 36 4 Remove the USB PCB 1 A connector 2 3 screws 3 F 3 37 3 1 13 Door Switch 3 1 13 1 Removing the door switch 0011 4969 1 Detach the left cover page 3 1 Reference Detaching the left cover 2 Remove the door switch 1 2 screws 2 F 3 38 3 Disconnect two connectors 1 F 3 39 3 1 14 Main Body Fan 3 1 ...

Page 51: ...er 1 F 3 43 2 Lift up two claws 1 of the shaft support and slide out the transfer corona roller 2 to right F 3 44 When assembling disassembling the transfer corona roller be sure to hold the shaft or shaft support of the roller Do not hold the sponge 3 4 PICKUP AND FEEDING SYSTEM 3 4 1 Cassette Pickup Roller 3 4 1 1 Cassette pick up roller 0011 4952 1 Pull out the cassette 2 Push the lever 1 to op...

Page 52: ... the registration roller 0011 2822 1 Remove the registration roller 1 5 screws 2 F 3 50 3 4 6 Main Motor 3 4 6 1 Preparation for removing the main motor 0011 5001 1 Detach the left cover page 3 1 Reference Detaching the left cover 2 Detach the right cover page 3 1 Reference Detaching the right cover 3 Detach the rear cover page 3 1 Reference Removing the rear cover unit 4 Detach the upper cover pa...

Page 53: ...Fixing Unit 3 5 1 1 Preparation for removing the fixing assembly 0011 4911 1 Detach the left cover page 3 1 Reference Detaching the left cover 2 Detach the right cover page 3 1 Reference Detaching the right cover 3 Detach the rear cover page 3 1 Reference Removing the rear cover unit 4 Detach the upper cover page 3 2 Reference Detaching the upper cover unit 5 Remove the video controller PCB page 3...

Page 54: ...ver page 3 1 Reference Removing the rear cover unit 4 Detach the upper cover page 3 2 Reference Detaching the upper cover unit 5 Remove the video controller PCB page 3 5 Reference Removing the video controller PCB 6 Remove the USB PCB page 3 5 Reference Removing the USB PCB 7 Remove the fixing assembly page 3 8 Reference Removing the fixing assembly 3 5 2 2 Removing the fixing film 0011 4924 1 Rem...

Page 55: ...the rear cover unit 4 Detach the upper cover page 3 2 Reference Detaching the upper cover unit 5 Remove the video controller PCB page 3 5 Reference Removing the video controller PCB 6 Remove the USB PCB page 3 5 Reference Removing the USB PCB 7 Remove the fixing assembly page 3 8 Reference Removing the fixing assembly 8 Remove the fixing film page 3 9 Reference Removing the fixing film 3 5 3 2 Rem...

Page 56: ...Chapter 4 MAINTENANCE AND INSPECTION ...

Page 57: ...y Replaced Parts 4 1 4 1 1 Periodically Replaced Parts 4 1 4 2 Consumables 4 1 4 2 1 Life Expectancy of Consumable Parts 4 1 4 3 Periodical Service 4 1 4 3 1 Periodic Service 4 1 4 4 Cleaning 4 1 4 4 1 Cleaning During Service Visit 4 1 ...

Page 58: ...o this printer 4 4 Cleaning 4 4 1 Cleaning During Service Visit 0011 2520 F 4 1 1 Separation pad Wipe the rubber part with the dry lint free paper 2 Pick up roller Wipe with the dry lint free paper 3 Feed roller Wipe with the dry lint free paper 4 Transfer charging roller The transfer charging roller is not to be touched or cleaned If cleaning is unavoidable do not touch the roller and do not cont...

Page 59: ...Chapter 5 TROUBLESHOOTING ...

Page 60: ...Print 5 1 5 1 1 1 Test Print 5 1 5 1 2 Mechanical Adjustment 5 1 5 1 2 1 Checking the Nip Width fixing pressure roller 5 1 5 2 SERVICE TOOLS 5 2 5 2 1 Standard Tools 5 2 5 2 2 Special Tools 5 2 5 2 3 Solvent Oil List 5 2 5 3 ERROR CODE TABLE 5 2 5 3 1 Error Code 5 2 ...

Page 61: ...int switch F 5 5 5 1 2 Mechanical Adjustment 5 1 2 1 Checking the Nip Width fixing pressure roller 0011 5461 The nip width of the fixing unit is not adjustable in this printer however the incorrect nip widthmay cause the faulty fixing Follow the procedures below to check the nip width 1 Make a solid black print of A4 size using an EP cartridge and take the print to the customer s site 2 Place the ...

Page 62: ...17 18 19 20 Pliers Retaining ring pliers Crimper Tweezers Ruler CK 0203 CK 0205 CK 0218 CK 0302 CK 0303 Applied to the axis ring Employed to measure 150 mm 21 22 23 24 25 Mallet plastic head Brush Penlight Plastic bottle Lint free paper CK 0314 CK 0315 CK 0327 CK 0327 CK 0336 100cc 500SH PKG 26 27 28 Oiler Plastic jar Digital multi measure CK 0349 CK 0351 FY9 2032 30cc 30cc No Name Uses Components...

Page 63: ...Chapter 6 APPENDIX ...

Page 64: ... 6 1 OUTLINE OF ELECTRICAL COMPONENTS 6 1 6 1 1 Clutch Solenoid 6 1 6 1 1 1 Solenoid 6 1 6 1 2 Motor 6 1 6 1 2 1 Motor 6 1 6 1 3 Fan 6 2 6 1 3 1 Fan 6 2 6 1 4 Sensor 6 2 6 1 4 1 Sensor 6 2 6 1 5 PCBs 6 3 6 1 5 1 PCB 6 3 ...

Page 65: ...UTLINE OF ELECTRICAL COMPONENTS 6 1 1 Clutch Solenoid 6 1 1 1 Solenoid 0011 2589 F 6 1 6 1 2 Motor 6 1 2 1 Motor 0011 2594 F 6 2 1 Reversal solenoid 2 Cassette pick up solenoid 3 Manual feed pick up solenoid 1 Main motor ...

Page 66: ...Chapter 6 6 2 6 1 3 Fan 6 1 3 1 Fan 0011 2597 F 6 3 T 6 1 6 1 4 Sensor 6 1 4 1 Sensor 0011 2584 F 6 4 1 Fan 1 Interlock switch 2 Top of page sensor Paper width detection sensor 3 Delivery sensor ...

Page 67: ...Chapter 6 6 3 6 1 5 PCBs 6 1 5 1 PCB 0011 2607 F 6 5 1 Display PCB 2 Duplexing driver PCB 3 Engine controller PCB 4 Video controller PCB 5 USB conector PCB ...

Page 68: ...Sep 19 2006 PARTS CATALOG LBP3300 LBP3360 ...

Page 69: ... 100 EXTERNAL COVERS PANELS ETC 2 3 101 INTERNAL COMPONENTS 1 2 6 102 INTERNAL COMPONENTS 2 2 8 103 INTERNAL COMPONENTS 3 2 10 104 INTERNAL COMPONENTS 4 2 12 110 ENGINE CONTROLLER ASS Y 2 14 250 MAIN DRIVE ASS Y 2 16 251 DUPLEXING DRIVE ASS Y 2 17 300 CASSETTE 2 18 360 DUPLEXING ASS Y 2 20 810 FIXING ASS Y 2 21 ...

Page 70: ...10 1 FM2 8329 000 100 29 FM2 8330 000 100 26 FM2 8337 000 100 15 FM2 8338 000 100 12 FM2 8339 000 100 13 FM2 8340 000 100 10 FM2 8341 000 100 11 FM2 8342 000 100 30 FM2 8343 000 110 FM2 8344 000 100 15 FM2 8345 000 100 15 FM2 9333 000 104 6 FM2 9334 000 104 6 FM2 9335 000 104 6 FM2 9497 000 104 6 FM2 9498 000 104 6 NPN 001 NPN 100 NPN 101 NPN 102 NPN 104 RA0 1090 000 810 5 RA0 1189 000 810 6 RB2 2...

Page 71: ...251 RM1 1303 000 251 1 RM1 1304 000 251 2 RM1 1313 000 360 RM1 1314 000 360 1 RM1 1317 020 360 3 RM1 1318 000 360 4 RM1 1319 000 360 2 RM1 1321 000 102 25 RM1 1462 030 110 RM1 1470 050 102 26 RM1 1471 000 103 3 RU5 0330 000 810 34 RU5 0331 000 101 14 RU5 0332 000 101 6 RU5 2140 000 810 2 RU5 2323 000 101 23 RU5 2335 000 102 19 RU5 2337 000 102 20 RU5 8243 000 100 7 VS1 7258 007 102 28 WE8 5689 000...

Page 72: ...LBP3300 LBP3360 LBP3300 LBP3360 100V JP F14 8301 000 120V F14 8331 000 230V CN F14 8351 000 230V EUR UK ASIA AU F14 8391 000 230V ASIA AU F14 9641 000 230V CN F14 9651 000 230V EUR F14 9691 000 ...

Page 73: ...S ETC 2 3 101 INTERNAL COMPONENTS 1 2 6 102 INTERNAL COMPONENTS 2 2 8 103 INTERNAL COMPONENTS 3 2 10 104 INTERNAL COMPONENTS 4 2 12 110 ENGINE CONTROLLER ASS Y 2 14 250 MAIN DRIVE ASS Y 2 16 251 DUPLEXING DRIVE ASS Y 2 17 300 CASSETTE 2 18 360 DUPLEXING ASS Y 2 20 810 FIXING ASS Y 2 21 ...

Page 74: ...2 1 FIGURE A ASSEMBLY LOCATION DIAGRAM MAIN DRIVE ASS Y 250 ENGINE CONTROLLER ASS Y 110 DUPLEXING ASS Y 360 810 FIXING ASS Y DUPLEXING DRIVE ASS Y 251 CASSETTE 300 ...

Page 75: ...N RF DISK UNIT 1 FK2 4776 000 1 CD ROM USER SOFTWARE LBP3300 EUR 1 FK2 3466 000 1 CD ROM USER SOFTWARE LBP3300 Japanese 1 FK2 2861 000 1 CD ROM USER SOFTWARE LBP3300 Simplified Chinese Korean Portuguese 1 FK2 4408 000 1 CD ROM USER SOFTWARE LBP3360 English 2 WE8 5689 000 1 FILTER NOISE RING CORE LBP3360 LBP3360 1 2 ...

Page 76: ...TERNAL COVERS PANELS ETC SEE FIGURE 300 J101 J2 LBP3300 ASIA KOR 100V ONLY 30 LBP3360 A A LBP3300 LBP3300 LBP3360 J101 J10 28 9 14 12 13 15 1 5 11 3 10 18 17 16 19 20 21 22 23 23 23 23 501 23 24 25 8 4 7 6 2 29 27 15 26 ...

Page 77: ...000 1 FRONT COVER ASS Y LBP3300 10 FM2 8340 000 1 FRONT COVER ASS Y LBP3360 11 FM2 6716 000 1 CARTRIDGE COVER ASS Y LPB3300 11 FM2 8341 000 1 CARTRIDGE COVER ASS Y LBP3360 12 FM2 6714 000 1 LEFT COVER ASS Y LBP3300 12 FM2 8338 000 1 LEFT COVER ASS Y LBP3360 13 FM2 6715 000 1 RIGHT COVER ASS Y LBP3300 13 FM2 8339 000 1 RIGHT COVER ASS Y LBP3360 14 FC7 0812 000 1 LABEL FIXING PRESSURE RELEASE 15 FM2...

Page 78: ... FC7 1523 000 1 LABEL FEED CAUTION LBP3300 100 120V 24 FC7 3046 000 1 LABEL FEED CAUTION LBP3300 230V 24 FC7 3198 000 1 LABEL FEED CAUTION LBP3360 25 FC7 0811 000 1 LABEL PAPER CONTROL 26 FM2 8330 000 1 CABLE PANEL LBP3360 J10 101 27 FC7 3192 000 GUIDE LIGHT LBP3360 28 FC7 3208 000 1 PANEL CONTROL LBP3360 AU ASIA 28 FC7 3207 000 1 PANEL CONTROL LBP3360 CN 28 FC7 3189 000 1 PANEL CONTROL LBP3360 EU...

Page 79: ...BER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C Fig 101 NPN RF INTERNAL COMPONENTS 1 1 RC1 3546 000 1 CAM RIGHT SEE FIGURE 810 SEE FIGURE 251 SEE FIGURE 250 A SL3 J1101 A 8 3 11 1 9 12 2 6 26 4 10 5 9 13 19 20 15 18 18 16 17 14 501 7 22 23 21 2 25 24 9 ...

Page 80: ...RETAINING ASS Y 14 RU5 0331 000 1 GEAR 29T 15 RB2 2895 000 1 BUSHING RIGHT 16 RB2 2896 000 1 BUSHING LEFT 17 RL1 0540 000 1 ROLLER PAPER PICK UP 18 RC1 3470 000 2 ROLLER PAPER PICK UP IDLER 19 RC1 3471 000 1 SHAFT PAPER PICK UP DRIVE 20 RC1 3472 000 1 FLAG PAPER SENSING 21 RC1 3481 000 2 ROLLER IDLER 22 RC1 3482 000 2 ARM IDLER ROLLER 23 RU5 2323 000 2 SPRING COMPRESSION 24 XA9 1420 000 1 SCREW W ...

Page 81: ...RC1 3537 000 1 HOLDER FAN 2 RC1 3539 020 1 GUIDE CARTRIDGE LEFT UPPER 3 RC1 3540 020 1 SPRING TORSION 4 RC1 3544 020 1 ARM CAM SEE FIGURE 110 SEE FIGURE 360 SW301 J801 J6 J1610 J1 J2100 J7 FM1 J204 J212 J202 100V ONLY 10 15 1 22 17 23 4 13 28 22 2 11 3 12 20 8 7 27 27 18 22 22 29 5 501 6 33 26 31 16 32 24 22 22 25 21 9 501 14 30 19 34 A6 A4 A2 A1 A5 A7 A3 ...

Page 82: ... 20 RU5 2337 000 1 SPRING COMPRESSION 21 XA9 1503 000 10 SCREW TAP M3X6 22 XA9 1504 000 3 SCREW RS M3X8 23 RM1 1262 000 1 DUPLEX DRIVER PCB ASS Y 24 FM2 6702 000 1 INTERLOCK ASS Y 25 RM1 1321 000 1 SHUTTER LINK ASS Y 26 RM1 1470 050 1 SCANNER ASS Y 27 XA9 1495 000 AR SCREW RS M3X6 28 VS1 7258 007 1 CONNECTOR DRAWER 29 RC1 3824 000 1 DUCT 30 RC1 3850 000 1 GUIDE FLEXIBLE FLAT CABLE 31 FK2 1906 000 ...

Page 83: ...RNAL COMPONENTS 3 FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C 1 FM2 6189 000 1 REGISTRATION ASS Y 2 RM1 1283 000 1 TOP SENSOR ASS Y J203 PS911 PS912 PS913 501 2 501 7 8 6 4 3 501 5 1 501 ...

Page 84: ...0 1 LABEL TRANSFER GUIDE OPEN 6 FC7 0800 000 1 LABEL FIXING PRESSURE RELEASE 7 RC1 3702 000 1 SPRING TRANSFER RIGHT 8 RC1 3708 000 1 COVER REGISTRATION GEAR 501 XB4 7401 005 9 SCREW TAPPING TRUSS HEAD M4X10 FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C ...

Page 85: ...2 12 FIGURE 104 INTERNAL COMPONENTS 4 SL1 J207 M1 J202 J101 SW101 100V ONLY UK ASIA EUR 100V 120V CN AU LBP3300 LBP3360 7 9 9 9 9 9 9 2 1 3 6 10 12 501 11 14 13 13 13 4 5 8 13 15 6 13 13 13 13 ...

Page 86: ...BP3360 AU ASIA EUR 6 FM2 9498 000 1 VIDEO CONTROLLER PCB ASS Y LBP3360 CN 7 FM2 6644 000 1 USB BOARD PCB ASSEMBLY LBP3300 8 FC7 0797 000 1 PLATE GROUNDING 100V 8 FC7 1514 000 1 PLATE GROUNDING 120 230V 9 RH9 1162 000 1 CORD POWER 100V LBP3300 100V 9 RH9 1164 000 1 CORD POWER 120V LBP3300 120V 9 RK2 1315 000 1 CORD POWER 230V ASIA EUR 9 RH9 1169 000 1 CORD POWER 230V AU 9 RH9 1166 000 1 CORD POWER ...

Page 87: ... Y LBP3300 100V Fig 110 RM1 1300 030 1 ENGINE CONTROLLER ASS Y LBP3300 120V Fig 110 RM1 1462 030 1 ENGINE CONTROLLER ASS Y LBP3300 230V Fig 110 FM2 8343 000 1 ENGINE CONTROLLER ASS Y LBP3360 1 FM2 8283 000 1 ENGINE CONTROLLER PCB ASS Y LBP3300 100V 1 RM1 1242 030 1 ENGINE CONTROLLER PCB ASS Y LBP3300 120V 1 RM1 1243 030 1 ENGINE CONTROLLER PCB ASS Y LBP3300 230V 1 ...

Page 88: ...2 15 1 FM2 8327 000 1 ENGINE CONTROLLER PCB ASS Y LBP3360 FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C ...

Page 89: ...2 16 FIGURE 250 MAIN DRIVE ASS Y FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C Fig 250 RM1 1299 020 1 MAIN DRIVE ASS Y SL2 J208 ...

Page 90: ...IVE ASS Y FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C Fig 251 RM1 1302 000 1 DUPLEXING DRIVE ASS Y 1 RM1 1303 000 1 NORMAL ROTATION DRIVE ASS Y 2 RM1 1304 000 1 REVERSE ROTATION DRIVE ASS Y 1 2 ...

Page 91: ... R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C Fig 300 FM2 6190 000 1 CASSETTE 1 FM2 6191 000 1 CASSETTE COVER ASS Y 2 FM2 6192 000 1 CASSETTE BODY ASS Y 3 RM1 1295 000 1 BACK END LIMIT ASS Y 4 RM1 1296 000 1 LEFT PAPER SIDE END ASS Y 6 5 3 4 1 2 ...

Page 92: ...2 19 5 RM1 1297 020 1 RIGHT PAPER SIDE END ASS Y 6 FM2 6707 000 1 SEPARATION PAD ASS Y FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C ...

Page 93: ...R R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C Fig 360 RM1 1313 000 1 DUPLEXING ASS Y 1 RM1 1314 000 1 STANDARD GUIDE ASS Y 2 RM1 1319 000 1 DUPLEX PENDULUM ASS Y 3 RM1 1317 020 1 DUPLEXING OUTLET GUIDE ASS Y 4 RM1 1318 000 1 SIZE CHANGE ASS Y 2 4 1 3 ...

Page 94: ...2 21 FIGURE 810 FIXING ASS Y PS915 J915 6 3 4 6 2 26 5 20 27 2 29 11 10 25 24 29 29 501 1 29 29 28 9 5 14 21 15 23 29 17 29 8 13 19 34 12 7 16 33 18 22 32 31 30 35 ...

Page 95: ... 000 1 PLATE FIXING REINFORCEMENT 11 RC1 3607 000 1 GUIDE FIXING UPPER 12 RC1 3608 000 1 GUIDE FIXING ENTRANCE 13 RC1 3609 020 1 BUSHING 14 RC1 3610 000 1 BUSHING 15 RC1 3611 000 1 GUIDE PAPER SEPARATE LOWER 16 RC1 3612 000 1 HOLDER SEPARATE LOWER GUIDE 17 RC1 3613 000 1 FLAG PAPER DELIVERY SENSOR 18 RC1 3614 000 1 SPRING TORSION 19 RC1 3615 000 1 BUSHING 20 RC1 3616 000 1 LEVER PRESSURE RELEASE R...

Page 96: ...R PRESSURE 32 RC1 3633 000 1 ROLLER FACE UP 33 RC1 3635 000 1 SHEET FIXING BOTTOM SHEET 34 RU5 0330 000 1 GEAR 17T 35 FC7 3048 000 1 GUIDE FILM 501 XB4 7300 809 1 SCREW TAP BINDING HEAD M3X8 FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C ...

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