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Chapter 2

2-9

2.3 Printer Mechanical System

2.3.1 Outline

2.3.1.1 Outline

0023-1469

The printer mechanism can be broadly divided into two major components: the ink passage and paper path.

The ink passage consists of the ink tank unit, the carriage unit having the printhead, the purge unit, the maintenance cartridge, and the tube unit which are used to

supply, circulate, and suck ink.

The paper path consists of the feed roller unit to support one type of media feeding, transport, and ejection.

This section provides an overview of these mechanical components.

F-2-7

Ink Tank Unit

Ink Tube

Ink Tank Unit

Purge Unit

Printhead

Carriage

Pinch Roller

Feed Roller

Maintenance Cartridge

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Summary of Contents for image Prograf iPF785 Series

Page 1: ...Mar 27 2014 Service Manual iPF780 760 750 series iPF785 ...

Page 2: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 3: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 4: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

Page 5: ...34 1 16 1 6 Basic Operation 1 17 1 6 1 Operation Panel 1 17 1 6 2 Display 1 18 1 6 3 Menu 1 19 1 7 Safety and Precautions 1 39 1 7 1 Safety Precautions 1 39 1 7 1 1 Moving Parts 1 39 1 7 1 2 Adhesion of Ink 1 40 1 7 1 3 Electric Parts 1 41 1 7 2 Other Precautions 1 42 1 7 2 1 Printhead 1 42 1 7 2 2 Ink Tank 1 43 1 7 2 3 Handling the Printer 1 43 1 7 3 Precautions When Servicing Printer 1 45 1 7 3 ...

Page 6: ... 4 1 Outline 2 30 2 4 1 1 Overview 2 30 2 4 2 Main Controller 2 32 2 4 2 1 Main controller PCB components 2 32 2 4 2 2 Connectors and Pin Arrangement of Main controller PCB 2 34 2 4 2 3 HDD expansion PCB components 2 41 2 4 3 Carriage Relay PCB 2 41 2 4 3 1 Carriage PCB components 2 41 2 4 3 2 Connectors and Pin Arrangement of Carriage PCB 2 42 2 4 4 Maintenance Cartridge Relay PCB 2 46 2 4 4 1 Ma...

Page 7: ...5 Adjustment and Setup Items 4 52 4 5 1 Adjustment Item List 4 52 4 5 2 Procedure after Replacing the Carriage Unit or Multi Sensor 4 52 4 5 3 Procedure after Replacing the Feed Roller or Feed Roller Encoder 4 52 4 5 4 Procedure after Replacing the Head Management Sensor 4 52 Chapter 5 MAINTENANCE 5 1 Periodic Replacement Parts 5 1 5 1 1 Periodic Replacement Parts 5 1 5 2 Consumable Parts 5 1 5 2 ...

Page 8: ...ERVICE MODE 7 1 Service Mode 7 1 7 1 1 Service Mode Operation 7 1 7 1 2 Map of the Service Mode 7 2 7 1 3 Details of Service Mode 7 10 7 1 4 e Maintenance imageWARE Remote 7 28 7 1 5 Viewing PRINT INF 7 38 7 2 Special Mode 7 53 7 2 1 Special Modes for Servicing 7 53 ...

Page 9: ...Chapter 1 PRODUCT DESCRIPTION ...

Page 10: ...age 1 14 1 5 6 Ink Tank Cover Inside 1 15 1 5 7 Stand ST 34 1 16 1 6 Basic Operation 1 17 1 6 1 Operation Panel 1 17 1 6 2 Display 1 18 1 6 3 Menu 1 19 1 7 Safety and Precautions 1 39 1 7 1 Safety Precautions 1 39 1 7 1 1 Moving Parts 1 39 1 7 1 2 Adhesion of Ink 1 40 1 7 1 3 Electric Parts 1 41 1 7 2 Other Precautions 1 42 1 7 2 1 Printhead 1 42 1 7 2 2 Ink Tank 1 43 1 7 2 3 Handling the Printer ...

Page 11: ...ed colors printer that can be used to print CAD and office documents as well as handy POP and posters F 1 1 1 Roll media cover 9 Maintenance cartridge 2 Media loading slot 10 Cutter unit 3 Roll media temporary table 11 Cutter rail 4 Release lever 12 Paper eject slot 5 Operation panel 13 Output guide 6 Ink tank cover 14 Upper cover 7 Media alignment line 15 Width guide 8 Maintenance cartridge cover...

Page 12: ... requiring no installation space at the back of the printer A subtank mounted at the ink port allows you to replace the ink tank during printing The pressure of suction from the borderless printing ink catch groove changes automatically with the media size preventing shift of media edges and staining of the backside of the media A printhead having nozzles I shaped nozzle with a new shape reduces i...

Page 13: ...ts paper tubes having inside diameters of both 2 and 3 inches It is furnished with attachments for 2 and 3 inch diameter paper tubes The roll holder clamps the paper tube of a roll not exceeding 150 mm in outside diameter from the inside F 1 5 2 inch paper tube attachment F 1 6 3 inch paper tube attachment R F 1 7 3 inch paper tube attachment L F 1 8 ...

Page 14: ...the regular position or two extended positions F 1 9 MEMO When delivering the printing to the output stacker Use the position A When not using the output stacker or moving the printer Use the position B When moving the printer raise the auxiliary rod to the position of extended position The output stacker may touch the floor and be soiled or damaged F 1 10 Regular position F 1 11 1 2 A B ...

Page 15: ...n to extended position A 1 Raise the auxiliary rod 1 to the position A of the illustration to change to the extended position A F 1 13 2 Pull out the switching stopper 1 when using roll paper that is A1 size or has a width of 24 inches F 1 14 Extended position B F 1 15 A 1 1 ...

Page 16: ...wing illustration F 1 16 2 Open the output stacker ejection guides 1 toward the front F 1 17 Changing from the extended position B to regular position 1 Close the output stacker ejection guides 1 and pull the output stacker release lever 2 forward to release the lock and then grasp the output stacker handle 3 to return the guide F 1 18 1 1 1 2 3 ...

Page 17: ...nting after error occurrence If the printer encounters errors such as paper out while printing a print job it can resume the print operation as soon as the errors are cleared without needing its retransmission from the host computer Higher print work efficiency Print jobs can be printed selectively or in a specified number of copies without using a host computer Multiple print jobs can be printed ...

Page 18: ...95g Semiglossy Proofing Paper 255g Cut Paper Plain Paper Plain Paper High Quality Plain Paper High Grade Coated Paper Premiun Matte Paper Premium Glossy Paper 280 Premium Semi Glossy Paper 280 High Resolution Paper Matte Photo Paper Glossy Photo Paper GP 501 Photo Paper Plus Glossy 2 Photo Paper Pro Platium Photo Paper Plus Semi Gloss Universal Bond Paper Premium RC Photo Luster High Resolution Co...

Page 19: ...nk cover open closed detection Yes Detection functions Ink passage system Ink tank presence absence detection Yes Remaining ink level detection dot count and electrode Yes Maintenance cartridge presence absence detection Yes Used ink tank full detection Yes Ink supply Valve open closed detection Yes Detection functions Carriage system Printhead presence absence detection Yes Carriage position dete...

Page 20: ...le 100 m or shorter Compliant with ANSI EIA TIA 568A or ANSI EIA TIA 568B 4 Interface connector Printer side Compliant with IEEE802 3 ANSI X3 263 ISO IEC60603 7 5 Protocol IPX SPX Netware4 2 J 5 1 J 6 0 J SNMP TCP IP IPv4 IPv6 AppleTalk HTTP ...

Page 21: ... to align media 8 Maintenance cartridge cover Open this cover to replace the maintenance cartridge 9 Maintenance cartridge This cartridge absorbs the ink used for maintenance Replace it when it becomes full of ink 10 Cutter unit This cutter with a round blade is used to cut roll media automatically 11 Cutter rail The cutter unit moves on this rail to cut media 12 Paper eject slot All printouts are...

Page 22: ...hen the Ethernet cable is connected properly and the printer is ready to communicate accordingly 3 USB port Connect the USB cable to this port This port is compatible with the high speed USB 4 Carrying handles Three carrying handles provided at the left right and back allows three persons to carry the printer 5 Power receptacle Plug the power cord into this receptacle 4 1 5 4 4 2 3 ...

Page 23: ...nent to perform printing Suction holes are provided on the platen surface to prevent media from floating 5 Borderless printing ink catch groove Ink flowed out of the paper edges enter in this groove during borderless printing 6 Linear scale This is an important component used to detect the carriage position Never touch it when cleaning the parts or removing jammed media inside the upper cover 7 Cl...

Page 24: ...guide 4 Roll holder slot Fit the roll holder in this slot 1 5 5 Carriage 0023 1267 F 1 26 1 Slant adjusting lever This lever is used to fine adjust slant of rules lines 2 Printhead The printhead has nozzles It is an important component used to perform printing 3 Printhead fixer lever This lever is used to lock the printhead fixer cover 4 Printhead fixer cover This cover is used to secure the print...

Page 25: ...d each ink tank according to the label color and name 3 Ink tank lamp red When the ink tank is opened the ink tank lamp illuminates as follows Stays lit The ink tank is loaded properly Not lit No ink tank is loaded or the remaining ink detection function is disabled Blinking slow Only a small amount of ink remains in the ink tank Blinking fast No ink remains in the ink tank 4 Ink tank This is a ca...

Page 26: ... the paper size when using the output stacker in the extended position A 5 Paper guide This guide is used to lead the ejected printout to the output stacker 6 Output stacker handle This handle is grasped and supports the sliding output stacker when putting the output stacker into extended position B and returning it to the regular position 7 Output stacker release lever Pull this lever towards you...

Page 27: ...ton Pressing this button in a menu displays the upper item or setting value button Pressing this button on the tab selection screen moves the tab When a menu requiring you to enter a value is selected pressing this button allows you to move to the right hand digit button Pressing this button in a menu displays the lower item or setting value 8 OK button Pressing this button on the tab selection sc...

Page 28: ...erse video pressing the OK button displays the Ink menu A Top field of display Shows the ink icon in reverse video B Middle field of display Shows the printer status and a menu name C Bottom field of display Shows the remaining ink levels of the ink tanks loaded in the printer 3 Job tab This tab shows the printer status and menu related to the print job When this tab is shown in reverse video pres...

Page 29: ...ey to select a menu and press the OK key The menu is selected and menu items are displayed Select a menu with on the left side and press the OK key to navigate to lower level menus b Setting menu items Press the key or key to select an item to set and press the OK key The item is checked on the left side check box to confirm that it is set After 2 seconds the menu that is one level above is displa...

Page 30: ...splayed here Chg Paper Size Cut Sheet Size The size of paper is displayed here CustomPaperSize Set the length Roll Length 1 Set the length ManageRemainRoll Off On Pap Detail Set The paper type is displayed here Head Height Automatic Highest High Standard Low Lowest Crooked Chk Lv High Accuracy Standard Loose Off Cutting Mode Automatic Eject Manual Cut Speed Fast Standard Slow Trim Edge First Autom...

Page 31: ...e Scan Wait Time Dry time Off 1 sec 3 sec 5 sec 7 sec 9 sec Area 16 Entire area Leading edge Roll DryingTime Off 30 sec 1 min 3 min 5 min 10 min 30 min 60 min NearEnd RollMrgn 3mm 20mm NearEnd Sht Mrgn 3mm 20mm BordlessOversize Standard Reduced Width Detection Off On Return Defaults Pap Detail Print Keep Paper Type Off On ...

Page 32: ...as been set Job List Print Delete Print Job List Job Log Choose from information about the latest three print jobs Document Name User Name Page Count Job Status OK CANCELED Print Start Time yyyy mm dd hh mm ss Print End Time yyyy mm dd hh mm ss Print Time xxxsec Print Size xxxxxxxxsq mm Media Type Interface USB Network HDD 14 Ink Consumed Indicates the ink color xxx xxx ml Print settings Head Heig...

Page 33: ...vanced Manual 4 Head Inc Adj Feed Priority Adj Priority Automatic Print Quality Print Length Adj Quality 5 Auto GenuinePpr Auto OtherPaper Manual Adjust Length 6 AdjustmentPrint A High B Standard Draft Change Settings A High B Standard Draft Maintenance Head Cleaning Head Cleaning A Head Cleaning B Nozzle Check Replace P head Repl maint cart Head Info The ProductName and s n and Days elapsed and C...

Page 34: ...CAD 5 Print Quality Draft Standard High Input Resolution 600dpi 300dpi Print Economy Off On Paper Manager Paper Source Automatic Roll Paper Cut Sheet Margin 3mm Standard 5mm Oversize Off On Conserve Paper Off On Auto Rotate Off On Enlarge Reduce Off Specify scaling Fit to paper Print centered Off On Standard cut Off On Nesting 14 Use Nesting Off On Nesting WaitTime 7 xx min Cut Lines 7 Off On ...

Page 35: ...te B Choose a pen number Indicates Width Color and Line Attributes Specify the values of Width Color and Line Attributes Factory Choose a pen number Indicates Width Color and Line Attributes Reset Palette All Palette Palette A Palette B Smoothing Software Smooth ThickenFineLines Off On AdjustFaintLines Off On Ln Wdth correct Black gray Set the correcting value of line width Color Set the correctin...

Page 36: ...t the Address DNS Settings 13 DNS Dync update On Off Pri DNS SrvAddr Set the Address Sec DNS SrvAddr Set the Address DNS Host Name Set the DNS host name DNS Domain Name Set the DNS domain name IPv6 IPv6 Support Supported Not Supported IPv6 StlessAddrs 17 Use Do Not Use DHCPv6 17 Use Do Not Use DNS Settings 13 17 Choose whether if using the DNS Settings of IPv4 DNS Dync update Statefull Addr On Off...

Page 37: ... address is displayed here Interface Print 12 Return Defaults 12 System Setup Sleep Timer 5 min 10 min 15 min 20 min 30 min 40 min 50 min 60 min 210 min Shut Down Timer Off 5 min 10 min 30 min 1 hour 4 hours 8 hours 12 hours Buzzer Off On Contrast Adj 4 3 2 1 0 1 2 3 4 Date Time 12 Date yyyy mm dd 11 Time hh mm Date Format yyyy mm dd dd mm yyyy mm dd yyyy Language English Japanese Francais Italian...

Page 38: ...ewCaledonia 12 Wellington 12 Eniwetok 11 Midway is 10Hawaii AHST 9 Alaska AKST 8 Oregon PST 7 Arizona MST 6 Texas CST 5 NewYork EST 4 Santiago 3 Buenos Aires 2 CenterAtlantic 1 Cape Verde Length Unit meter feet inch Detect Mismatch Pause Warning None Hold Job 14 Paper Size Basis Roll Selection 1 ISO A3 297mm 300mm Roll Roll Selection 2 10in 254mm JIS B4 257mm Keep Paper Size Off On TrimEdge Reload...

Page 39: ...le for administrators only 14 Displayed only on models equipped with HDD 15 Displayed only on models not equipped with HDD 16 Leading edge is not available as a setting option in the Paper Detailed Settings dialog box of the printer driver 17 Not displayed if IPv6 Support is Not Supported First Level Second Level Third Level Fourth Level Fifth Level System Setup Nozzle Check Frequency Standard 1 p...

Page 40: ...uring printing The structure of the main menu during printing is as follows First Level Second Level Third Level Fourth Level Fifth Level Adj Fine Feed Printer Info Paper Info Ink Info Head Info System Info Error Log Other Counter ...

Page 41: ...ine at the cut position This option reduces the amount of debris given off after cutting It also helps prevent adhesive from sticking to the cutter and keeps the cutter sharp if you use adhesive paper VacuumStrngth Specify the level of suction that holds paper against the Platen Scan Wait Time Specify the time to wait for the ink to dry between each scan in bidirectional printing in consideration ...

Page 42: ...mitted the job Page Count Display the number of sheets of the job Job Status Display the result of processing of the job Print Start Time Display the time at which the job started printing Print End Time Display the time at which the job finished printing Print Time Display the time spent printing the job Print Size Display the size of the paper used for printing the job Media Type Display the typ...

Page 43: ...ically adjusted from the printed result Auto OtherPa per Set when using paper not described in the paper reference guide A pattern to adjust the paper feed amount is printed and the feed amount is automatically adjusted from the printed result This takes longer than Auto GenuinePpr to print and consumes more ink Manual Select for paper that cannot be adjusted by Auto GenuinePpr or Auto OtherPaper ...

Page 44: ... This corresponds to the case where the PageSizeProcess 1 function in the old menu is set to On Conserve Paper Print by economizing on paper Auto Rotate If a document has its long side shorter than the roll width the page rotates by 90 degrees automatically to economize on paper If a document contains horizontally long data such that it has its long side longer than the roll width and its short si...

Page 45: ...ect the width of lines The basic line width is set using the Pen Setup funstion Select Black gray to correct the width of lines whrere all of the RGB values are the same except when R G B 255 The setting value can be set in the range of 20 to 20 with the setting value given in units of correction of 0 025mm When set to 20 lines become 0 5mm thinner and when set to 20 lines become 0 5mm thicker Sel...

Page 46: ...e Specify the DNS domain name IPv6 IPv6 Support Set whether to support IPv6 connection IPv6 StlessAddrs Set whether to use IPv6 stateless address DHCPv6 Set whether to use DHCPv6 setting DNS Settings DNS Dync update Statefull Addr Stateless Addr Specify whether DNS server registration is updated automatically Pri DNS SrvAddr Sec DNS SrvAddr Specify the DNS server address DNS Host Name Specify the ...

Page 47: ...hich roll width to use if the roll width is between 10inch 254mm and JIS B4 257mm Keep Paper Size Select On to give priority to paper size If the margin set with the printer driver is less than the margin set with the printer menu the margin set with the printer menu has priority and text and images extending beyond the margins are truncated Select Off to give priority to margin settings If the ma...

Page 48: ...dditionally the log is not printed if you choose Job Menu Print Job Log Note that because job logs are not collected the Status Monitor accounting functions will not work correctly Prep MovePrinter Standard Select when moving the printer Follow the instruction on the screen and perform the necessary process This is not displayed when displaying a warning message about the amount remaining maintena...

Page 49: ...he feed motor the pinch roller and the purge unit driven by the purge motor To prevent accidents the upper cover of the printer is locked during printing If the top cover is opened in the online offline mode the carriage motor feed motor and other driving power supplies are turned off F 1 32 Carriage Motor Feed Motor Pinch Roller Flexible Cable Feed Roller Cutter Unit Cutter Carriage Ink tube Purg...

Page 50: ...ush them with water well and see a doctor In case of accidental ingestion of a large quantity of ink see a doctor immediately It is also effective to use gloves to prevent ink from adhering when working Since this ink contains pigment stains will not come out of clothing 2 Ink Mist Since the printhead prints by squirting ink onto the media a minute amount of ink mist is generated in the printing u...

Page 51: ...in controller power supply HDD and interface connector The carriage PCB is incorporated in the carriage unit and the operation panel is on the upper right top cover When serving the printer with the cover removed be extremely careful to avoid electric shock and shorting electrical devices F 1 35 Carriage PCB Operation Panel Power Supply PCB AC Inlet Hard Disk Drive Main Controller PCB Interface Co...

Page 52: ...ing standby due to an error in order to protect the printhead and avoid ink leakage If the power cord is accidentally unplugged turn off the Power button reconnect the power cord and then turn on the Power button Confirm that the printer starts up properly and enters to the Online or Offline status and then power off the printer using the Power button Improper capping operation may cause clogged n...

Page 53: ...u press down the ink tank cover the needle enters the ink port allowing ink to flow between the printer and ink tank Do not raise or lower the ink tank cover except when replacing the ink tank F 1 37 1 7 2 3 Handling the Printer 0031 3152 1 Precautions against Static Electricity Certain clothing may generate static electricity causing an electrical charge to build up on your body Such a charge can...

Page 54: ... until the error is cancelled Be careful that the waste ink does not splash when you remove the used maintenance cartridge from the printer MEMO This printer has an EEPROM in the maintenance cartridge and the maintenance cartridge status is controlled by the main controller PCB which reads and writes the contents of that EEPROM Therefore initializing the counter information will not be needed when...

Page 55: ...mber of cleanings 4 On replacement of supplies After supplies have been replaced execute INITIALIZE PARTS COUNTER PARTS xx in service mode to initialize clear the parts counter information For the consumable parts see MAINTENANCE Periodic Replacement Parts You cannot check the counter information once it is initialized cleared Be careful not to initialize the counter information before checking it...

Page 56: ... with a lithium battery to back up various data Risk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to the instructions For CA USA Only Included battery contains Perchlorate Material special handling may apply See http www dtsc ca gov hazardouswaste perchlorate for detail ...

Page 57: ...Chapter 2 TECHNICAL REFERENCE ...

Page 58: ...Unit 2 13 2 3 2 3 2 Structure of Carriage Unit 2 14 2 3 2 4 Printhead 2 17 2 3 2 4 1 Structure of Printhead 2 17 2 3 2 5 Purge Unit 2 18 2 3 2 5 1 Functions of Purge Unit 2 18 2 3 2 5 2 Structure of Purge Unit 2 21 2 3 2 6 Maintenance Cartridge 2 23 2 3 2 6 1 Maintenance Cartridge 2 23 2 3 2 7 Air Flow 2 24 2 3 2 7 1 Air Flow 2 24 2 3 3 Paper Path 2 26 2 3 3 1 Outline 2 26 2 3 3 1 1 Overview of Pa...

Page 59: ...Supply 2 47 2 4 5 1 Power supply block diagram 2 47 2 4 5 2 Connectors and Pin Arrangement of Power supply PCB 2 48 2 5 Detection Functions with Sensors 2 49 2 5 1 Covers 2 49 2 5 2 Ink passage system 2 50 2 5 3 Carriage system 2 53 2 5 4 Paper path system 2 55 2 5 5 Others 2 57 ...

Page 60: ...iver IC2501 LAN Controller HDD Expansion PCB HDD IC201 HDD Controller J101 IC301 IC302 SDRAM J3001 J4501 Solenoid Feed Roller HP Sensor Feed Roller Encoder Sensor Lift Cam Sensor Paper Detection Sensor Pump Cam Sensor Pump Encoder Sensor Ink Detection Sensor L R Temperature Humidity Detection Sensor Head Management Sensor Cutter HP Sensor Cutter Left Position Sensor Ink Supply Valve Open Closed De...

Page 61: ... on the printheads and the printer temperature from the latch IC on the carriage board and transmit them to the ASIC IC1 The ASIC IC1 also receives mask pattern data from the firmware installed in flash ROM f The ASIC IC1 converts the image data synthesized with the mask pattern to data associated with the printhead information and the printer temperature trans mitting the data to the printheads a...

Page 62: ...40 20 or 10 nozzle blocks according to the Block Enable information in the even numbered nozzle data and odd num bered nozzle data Each selected block of nozzles is impressed with a Heat Enable signal generated with variable pulse widths according to the head rank head temperature and printer temperature for optimized ink discharges The nozzles are driven by heater boards in the nozzles to dischar...

Page 63: ...ng signal internal signal which is generated by dividing the ENCODER_A signal detected at the 150 dpi timing into 16 equal sections Printing in the forward direction is triggered at the leading edge of the detection signal ENCODER_A Printing in the backward direction is carried out the same way as printing in the forward direction but at the trailing edge of the detection signal ENCODER_A when the...

Page 64: ... feed system initialization Recovery system initialization Carriage position initialization Remaining ink level detection Waste ink level detection Power on automatic recovery operation Capping Waiting for print operation Initialization of software Initialization of various devices Engine status check Engine startup status check Previous power off status check etc Printhead installation status che...

Page 65: ...tion and shuts down immediately Since printhead capping may or may not have been carried out properly reconnect the power cord to the wall out and turn on the power switch Making sure that the printer has entered online mode turn off the power switch 1 Power off sequence F 2 6 Power button OFF If media remains it is ejected even when printing is in progress Media ejection Power off automatic recov...

Page 66: ...ding to that temperature Protection level 1 If the head temperature sensor DI sensor detects a temperature higher than the protection temperature it halts the carriage temporarily at the scan end position in the direction of travel according to the carriage scan status Printing resumes when the printhead radiates naturally to cool down below a predetermined temperature or when 30 seconds or longer...

Page 67: ... disk so it can resume the print job without having to retransmit the job from the host computer to it 3 Job preservation Print jobs are in the common box a place of temporary data storage and in the personal box a place of permanent data storage Normal print jobs are stored in the common box as they are received Due to the limited hard disk space available jobs stored in the common box are delete...

Page 68: ...e carriage unit having the printhead the purge unit the maintenance cartridge and the tube unit which are used to supply circulate and suck ink The paper path consists of the feed roller unit to support one type of media feeding transport and ejection This section provides an overview of these mechanical components F 2 7 Ink Tank Unit Ink Tube Ink Tank Unit Purge Unit Printhead Carriage Pinch Roll...

Page 69: ...nto the maintenance cartridge If all of ink passages are opened no ink tank is installed the ink supply valve is opened and the printhead fixer lever is opened when the ink tube is being filled with ink the ink in the ink tube may reverse flow due to the fluid level difference and ink may leak from the hollow needle of the ink tank Do not open all of the ink passages at the same time when the ink ...

Page 70: ...rs the ink port covered with a rubber plug establishing an ink passage between the printer and ink tank c Air passage When the ink tank lever of the printer is pressed down the hollow needle enters the air passage covered with a rubber plug and thus the internal pressure of the ink tank is released maintaining the internal pressure constant d Notches for preventing incorrect insertion The ink tank...

Page 71: ...o prevent ink leakage from occurring when the ink tube on the ink tank side is opened during replacement of the ink tank The ink supply valve is opened and closed by the valve open close mechanism which is driven by the valve motor The ink tank unit Left Right consist of tank bases each of which contains ink tanks for three colors and the ink tubes for three colors Ink supply valves for all colors...

Page 72: ... to adjust the head height automatically according to the selected media type media supply method printing conditions borderless priority print type environmental conditions temperature humidity and the result of measurement by the multi sensor The relationship between media types and head heights from the platen is summarized in the table below Note that the head height is adjusted with priority ...

Page 73: ...cting Adjust Printer from the main menu to shift the print timing A DC operated carriage motor drives the carriage reciprocally on the platen by way of the carriage belt The carriage home position or the capping position is detected by the sensor flag on the right side of the carriage and the photointerrupter based carriage HP sensor on the right side of the printer When the linear scale position ...

Page 74: ...or forward F 2 13 h Multi Sensor A photo reflective type multi sensor consists of three red LEDs one red blue green LED array and three light receiving sensors and is used for media end skew and width adjustment registration adjustment head height adjustment and print position adjustment The multi sensor reference has three white plates attached to it so that a reference value can be calculated du...

Page 75: ...Chapter 2 2 16 j Internal temperature detection A themistor for measuring the internal temperature is mounted on the carriage PCB on the rear of the head holder ...

Page 76: ...60 nozzle arranged at intervals of 1200 dpi F 2 14 b Nozzle structure Ink supplied from the ink tank is filtered by a mesh ink filter and the supplied to the nozzles Ink is supplied from the shared ink chamber to the nozzles When the head driving current is applied to the nozzle heater ink boils and form bubbles so that ink droplets are discharged from the nozzles F 2 15 0 2 1 3 2559 2557 2558 255...

Page 77: ...etween the printhead and purge unit b Cleaning function The cleaning function restores the printhead to the state where ink can be easily discharged from nozzles This function includes the following three types of oper ations Wiping operation This operation is performed to remove paper fibers and dried ink from the face plate Pumping operation This operation is performed to remove ink from the noz...

Page 78: ...or secondary transport Cleaning 6 CLN A 6 CLN M 6 Head Cleaning B Normal strong cleaning Performs suction stronger than when adjusting the ink filling amount in the head or normal cleaning to unclog nozzles Cleaning 7 CLN A 7 Aging Performs idle ejection after replacement of the head Cleaning 10 CLN A 10 Move Printer Ink filling after secondary transport Fills the empty tube during installation af...

Page 79: ...ling after head replacement 10g No heads are available Cleaning 10 ink filling on secondary transport 60g Power off Specified number of dots discharged per chip completed since the last session of wiping Wiping Idle ejection 0 013g Before the start of printing Less than 168 hours elapsed capped Idle ejection 0 013g Before printing in the wake of an error occurrence Cleaning 1 Normal Cleaning 1g Pr...

Page 80: ...e printhead six arrays of nozzles installed in the carriage During cleaning the caps used for both suction and capping are used to suck ink from the printhead using the suction pump During capping the caps are raised by the purge motor to cover the printhead when the carriage has moved to the home position thus protecting the nozzles F 2 17 Carriage Lock Pin Wiper Blade Glycerin Tank Purge Motor P...

Page 81: ...n is pressed against the wiper blades to enhance the wiping performance The amount of glycerin used tank capacity 50 ml is managed by counting the number of times the wiper blade is pressed against the absorbent material When the count reaches the following value an advance notice of replacement printing can be continued or a request for replacement service call error is displayed F 2 18 c Pump un...

Page 82: ...ly full Printing may continue even when the warning message is displayed When the quantity of the used ink reaches about 893 ml 100 of the cartridge capacity a replacement prompt error message is displayed telling that the main tenance cartridge is full When the printer determines that the maintenance cartridge is full it shuts down even while it is printing The printer will remain inoperable unti...

Page 83: ... platen and each is connected to the platen suction fan One comes from the borderless printing ink receiving grooves and the other comes from the suction port The duct from the borderless printing ink receiving grooves has a shutter unit in front of the platen suction fan This controls the suction pressure from the borderless printing ink receiving grooves according to the paper size and number of...

Page 84: ... open Yes 17 inch or shorter media 2 Fully open Yes B2 or larger media Yes 3 Fully close Yes 4 1 4 open Yes 5 1 2 open Yes 6 3 4 open Yes 1 3 4 5 6 2 2 Shutter Motor Shutter Shutter HP Sensor Borderless printing Bordered printing To Platen Suction Fan From borderless printing ink receiving grooves of BP From borderless printing ink receiving grooves of HP To Platen Suction Fan ...

Page 85: ...ssure drive unit that pressurizes and depressurizes the pinch roller a roll holder drive unit that drives the roll holder and sensors that detect the transport status of paper to feed paper in one way and transport and eject the paper F 2 23 Media Pinch Roller Multi Sensor Upper Delivery Guide Cutter Platen Feed Roller Paper Detection Sensor Roll Encoder Sensor ...

Page 86: ...inch roller unit operating in conjunction with the feed rollers While being held flat on the platen media is fed horizontally under the printhead b Detection Unit The feed roller unit has a sensor that detects the media feed status and a sensor that detects the status of the mechanisms that constitute the paper path Feed Motor Feed Roller Encoder Sensor Feed Roller Feed Roller HP Sensor Pinch Roll...

Page 87: ...ed and assumes the end of roll media is reached when the roll holder stops rotating d Release lever unit The release lever is used to release the pinch roller pressure when setting the media or fixing jam The release lever lock solenoid turns ON and locks the release lever with the release lever lock lever so that the pinch roller pressure cannot be released while printing The release lever lock s...

Page 88: ...on Whether cutting takes place or not depends on the relevant printer driver setting in the main menu The cutter in the cutter unit stands by at the cutter home position except when a roll media is cut Power imparted from the cutter motor to the cutter via a circular belt drives it to travel from right to left for cutting F 2 26 Cutter Motor Cutter Left Position Sensor Cutter HP Sensor Cutter Unit...

Page 89: ...unted on the rear side of the printer the carriage PCB and printhead which are mounted in the carriage and other electrical components such as the operation panel sensors and motors The main controller PCB manages the image data processing and the entire electrical system and controls relay PCBs and driver functions F 2 27 Power Supply Main Controller PCB Operation Panel PCB Carriage PCB HDD ...

Page 90: ...unction Sensors Fans Maintenance Cartridge Relay PCB Motor control function Motors Host Computer Ink Tank ROM PCB Interface control function DI Sensor reading control function Temperature reading control function Thermistor Multi Sensor Printhead Linear Encoder Sensor Carriage PCB IC1501 IC1701 IC1601 IC1603 Power supply control function Main Controller PCB BATS801 Lithium Battery IC2501 LAN Contr...

Page 91: ...signal to the nozzle heater board for each printhead nozzle array Linear scale count function This function reads the linear scale when the carriage moves thus generating the ink discharge timing It also counts the linear scale timing cycle using the reference clock to measure the carriage moving speed Dot count function This function controls the discharge dots used as the information for Heat En...

Page 92: ...valve motor L R control signals based on the control signal from the ASIC f DIMMs IC301 IC302 IC601 IC602 IC603 IC604 The DIMM comprising a 512 MB DDR SDRAM IC301 IC302 and 256 MB SDR SDRAM IC601 IC602 IC603 IC604 is connected to the 32 bit data bus to be used as a work area During print data reception it is also used as an image buffer It cannot be expanded g FLASH ROM IC701 A 256 MB flash ROM is...

Page 93: ...ansmission line 6 NETWK OUT1 N IN OUT Ethernet data reception line 7 NETWK OUT3 P IN OUT Ethernet data transmission line 8 NETWK OUT3 N IN OUT Ethernet data transmission line 9 3 3V OUT Power supply 3 3V 10 LED1 OUT Link LED green 1000Mb s 11 LED2 OUT Link LED yellow 10Mb s 12 LED0 OUT Link LED yellow 100Mb s J1801 Connect to Power supply Pin Number Signal name IN OUT Function 1 PW_CONT OUT Normal...

Page 94: ...mber Signal name IN OUT Function 1 PUMPM_OUTA OUT Purge motor drive signal A 2 PUMPM_OUTB OUT Purge motor drive signal B 3 PUMP_ENCB IN Pump encoder sensor output signal B 4 SNS5V_FU1 OUT Power supply 5V 5 PUMP_ENCA IN Pump encoder sensor output signal A 6 GND GND 7 SNS3V_FU1 OUT Power supply 3 3V 8 GND GND 9 PUMP_HP_SNS IN Pump cam sensor output signal 10 GND GND 11 MEDIA_PE_SNS IN Paper detectio...

Page 95: ...3201 Ink detection sensor R Ink supply valve open closed detection sensor R Ink tank cover switch R Cutter HP sensor Pin Number Signal name IN OUT Function 1 SNS_CURRENT1 OUT Sensor current control signal 1 2 GND GND 3 INKSEL2 OUT Ink select signal 2 4 INKSEL1 OUT Ink select signal 1 5 INKSEL0 OUT Ink select signal 0 6 3 3V_TANK OUT Power supply 3 3V 7 TANK_DAT5 IN OUT Ink tank data signal 5 8 TAN...

Page 96: ...4 VH OUT Power supply 21 5V 15 VH OUT Power supply 21 5V 16 VH OUT Power supply 21 5V 17 VH OUT Power supply 21 5V 18 VH OUT Power supply 21 5V 19 VH OUT Power supply 21 5V 20 VH OUT Power supply 21 5V 21 VH OUT Power supply 21 5V 22 VHGND GND 23 VHGND GND 24 VHGND GND 25 VHGND GND J3601 Connect to Carriage PCB J101 Pin Number Signal name IN OUT Function 1 FFC_SLANT_DET_SNS2 IN FFC disconnection d...

Page 97: ...50 FFC SLANT DET SNS1 IN FFC disconnection detection signal 1 J3602 Connect to Carriage PCB J102 Pin Number Signal name IN OUT Function 1 FFC_SLANT_DET_SNS4 IN FFC disconnection detection signal 4 2 EDGE_SNS IN Multi sensor paper edge detection signal 3 H1 DSOUT2 IN Head temperature output 2 4 H1 DSOUT1 IN Head temperature output 1 5 GND GND 6 H DASH_LICC2 OUT Analogue switch A D triggar signal 7 ...

Page 98: ... OUT Power supply 5V 4 LF_ENCB IN Feed roller encoder sensor output signal B 5 SNS3V_FU1 OUT Power supply 3 3V 6 GND GND 7 LF_HP_SNS IN Feed roller HP sensor output signal 8 UMF3V OUT Power supply 5V 9 RH2_OUT IN Temperature humidity detection sensor output signal 10 GND GND 11 TH2_OUT IN Thermistor output signal J4101 Carriage motor Pin Number Signal name IN OUT Function 1 CR_HWP IN Carriage moto...

Page 99: ...tion 1 INKBEN_L_OUTB OUT Valve motor L drive signal B 2 INKBEN_L_OUTA OUT Valve motor L drive signal A 3 VM_26V 26 5V OUT Power supply 26 5V 4 DCOVER_SOL OUT Upper cover lock solenoid drive signal 5 SNS3V_FU1 OUT Power supply 3 3V 6 GND GND 7 CUTTER_L_SNS OUT Cutter left position sensor signal 8 CUTTERM_OUTB OUT Cutter motor driver signal B 9 CUTTERM_OUTA OUT Cutter motor driver signal A 10 VM_26V...

Page 100: ... based on the control signals from the main controller Environmental temperature reading control This function sends the environmental temperature detected by the thermistor on the board based t the main controller PCB based on the control signals from the main controller PCB Image data relay function This function relays the image data from the main controller PCB to the printhead The function fo...

Page 101: ... head data signal 7 D 21 GND GND 22 H1 D DATA 6 EV IN Even head data signal 6 D 23 GND GND 24 H1 D HE 6 IN Head heat enable signal 6 D 25 GND GND 26 H1 D DATA 6 OD IN Odd head data signal 6 D 27 GND GND 28 H1 D DATA 7 OD IN Odd head data signal 7 D 29 GND GND 30 H1 C DATA 5 OD IN Odd head data signal 5 C 31 GND GND 32 H1 C HE 5 IN Head heat enable signal 5 C 33 GND GND 34 H1 C DATA 5 EV IN Even he...

Page 102: ... GND GND 28 H1 A DATA 0 OD IN Odd head data signal 0 A 29 GND GND 30 H1 A DATA 1 OD IN Odd head data signal 1 A 31 GND GND 32 H1 B HE 2 IN Head heat enable signal 2 B 33 GND GND 34 H1 B DATA 2 OD IN Odd head data signal 2 B 35 GND GND 36 H1 B DATA 3 OD IN Odd head data signal 3 B 37 GND GND 38 H1 C HE 4 IN Head heat enable signal 4 C 39 GND GND 40 H1 C DATA 4 OD IN Odd head data signal 4 C 41 GND ...

Page 103: ...DATA 1 EV OUT Even head data signal 1 A 37 H1 A DIA2 IN Head DI sensor signal 2 A 38 H1 B DIA2 IN Head DI sensor signal 2 B 39 H1 C HE 4 OUT Head heat enable signal 4 C 40 H1 D DATA 7 OD OUT Odd head data signal 7 D 41 H1 E DATA 8 OD OUT Odd head data signal 8 E 42 H1 F HE 10 OUT Head heat enable signal 10 F 43 H1 F DATA 11 EV OUT Even head data signal 11 F 44 H1 E DATA 8 EV OUT Even head data sig...

Page 104: ... 3 3V 18 VH_SW1_ON IN VH control signal 19 21V_H1_VHT IN Power supply 21V 20 5V_VM_IC IN Power supply 5V 21 GND GND 22 VHGND GND 23 VHGND GND 24 VHGND GND 25 VHGND GND J202 Linear encoder sensor Pin Number Signal name IN OUT Function 1 ENCODER_B IN Carriage encoder output signal B 2 GND GND 3 ENCODER_A IN Carriage encoder output signal A 4 SNS5V OUT Power supply 5V J501 Multi sensor Pin Number Sig...

Page 105: ...6 2 4 4 Maintenance Cartridge Relay PCB 2 4 4 1 Maintenance cartridge relay PCB components 0023 2553 F 2 34 a EEPROM IC1 The 256 KB EEPROM stores all information written to the EEPROM on the main controller PCB IC 1 ...

Page 106: ...fans and sensors and a 21 5 V generator circuit for driving sensors heads logic circuits and others When the power is turned off 26 V and 21 5 V are reduced to about 12 V and 9 V respectively power save mode Power ON OFF operation is controlled by the main controller PCB Operation panel Transformer DC power supply control circuit 21 5V generation circuit 26V generation circuit POWER ON Rectifying ...

Page 107: ... AC N Power supply AC120V or AC230V CN2 Connect to Main controller PCB Pin Number Signal name IN OUT Function 1 PW_CONT IN Normal power saving switch signal 2 VM 32V OUT Power supply 32V 3 VM 32V OUT Power supply 32V 4 VMGND GND 5 VMGND GND 6 VH 32V OUT Power supply 32V 7 VH 32V OUT Power supply 32V 8 VHGND GND 9 VHGND GND 10 VM_UNIT_PW_ENB IN VH power supply ON OFF signal CN2 CN2 CN1 ...

Page 108: ... When the upper cover close the switch is pressed to detect the closed state of the upper cover Ink tank cover switch L R The microswitch based ink tank cover switches detect the open closed states of left and right ink tank cover When an ink tank cover closes the switch is pressed to detect the closed state of the ink tank cover Ink Tank Cover Switch L Ink Tank Cover Switch R Upper Cover Lock Swi...

Page 109: ...pter 2 2 50 2 5 2 Ink passage system 0031 2546 F 2 38 Ink Supply Valve Open Closed Detection Sensor L R Ink Detection Sensor L R Head Management Sensor Shutter HP Sensor Pump Encoder Sensor Pump Cam Sensor ...

Page 110: ... conjunction with the ink supply valve cam shields light this sensor detects that the ink supply valve has been opened Ink detection sensor L R Presence of absence of ink in the ink tank is detected according to whether the two hollow needles are electrically connected When the ink level in the ink tank lowers below the wall around the hollow needle at the air passage this hollow needle is electri...

Page 111: ...specified number of non discharging nozzles are located in the second session of non discharging nozzle detection the normal High cleaning session is launched before a third session of non discharging nozzle detection is conducted If there are at least 320 non discharging nozzles out of 2560 nozzles as the result of non discharging nozzle detection printing is canceled after displaying a message t...

Page 112: ...ent temperature sensor mounted on the carriage PCB detects the ambient temperature to which the carriage is exposed The resistance of the thermistor that varies as a function of temperature changes in the printer is transmitted to the main controller via the carriage PCB The ambient temperature is used to help calibrate the head temperature sensor and detect abnormal ambient temperatures Head temp...

Page 113: ...r end of media detection The head height is detected by receiving the reflection of red LED from the media with two sensors in a light receiving sensor and calculating the difference in measurements The print density is detected by receiving the reflection of red blue green LED array from the media and determining the density of the printed surface F 2 44 Service mode After SERVICE MODE ADJUST GAP...

Page 114: ... rate of paper transport per revolution of the feed roller from slits in the encoder during driving Release lever lock sensor A photointerrupter type sensor This sensor detects the release lever lock status when the release lever solenoid turns ON and the sensor flag shields the sensor light Roll encoder sensor A photointerrupter type sensor This sensor detects the rotation of the roll holder by r...

Page 115: ...ightmost position Cutter left position sensor The photointerrupter type sensor detects the presence of the cutter at the leftmost position Pinch roller pressure release switch A micro switch type pinch roller pressure release switch detects the application release of pinch roller pressure The pinch roller pressure release switch is depressed when the media release lever is set and detects the pres...

Page 116: ...y detection sensor detects the temperature and relative humidity around the printer to implement head height adjustment maintenance jet control waste ink evaporation calculation and suction fan control on the basis of the temperature and relative humidity thus measured Temperature Humidity Detection Sensor ...

Page 117: ...Chapter 3 INSTALLATION ...

Page 118: ...Contents Contents 3 1 Transporting the Printer 3 1 3 1 1 Transporting the Printer 3 1 3 1 1 1 Transporting the Printer 3 1 3 1 2 Reinstalling the Printer 3 6 3 1 2 1 Reinstalling the Printer 3 6 ...

Page 119: ...e of transportation Select the appropriate transportation level from the following transportation modes 1 Transportation mode Moving the printer on the same floor with no difference in grade without tilting the printer Moving the printer on floor where there is difference in grade or transporting by truck by tilting the printer Transporting by plane or ship or others or transporting in low tempera...

Page 120: ...can cause ink leakage or damage to the printhead Be sure to move the printer slowly and care fully Do not incline the printer during transportation The internal ink may leak and the surrounding area may be stained Item Description Prep MovePrinter on the Main menu This need not be performed Allowed tilting angle Do not tilt Ink consumption No ink is consumed Ink tank It may be installed or removed...

Page 121: ...iption Prep MovePrinter on the Main menu Perform Limited Allowed tilting angle Lengthwise 30 to 30 degrees Rotation 30 to 30 degrees Ink consumption Approximately 130 to 580ml of ink is consumed according to the ink remaining level in the subtank At this time if the ink tank unit detects the state that the ink in any subtank is empty ink drainage from all ink passage of its ink tank unit is execut...

Page 122: ...inter is subjected to strong vibrations when it is moved it can cause ink leakage or damage to the print head Be sure to move the printer slowly and carefully Item Description Prep MovePrinter on the Main menu Perform Standard Allowed tilting angle Lengthwise 30 to 30 degrees Rotation 10 to 10 degrees Ink consumption Approximately 580g Ink drainage area Drain from all ink passage Ink tank Install ...

Page 123: ...cking box for moving Use the original packing material for the printer and stand If it is not available pack them with a sufficient amount of cushioning materials 3 Manual capping When transporting the printer at the situation that the printer is not operating properly cap the printhead manually to protect the nozzles from drying out and to keep them clean Follow the procedures described below 1 W...

Page 124: ... location 2 Installing the printer on a different floor If ink has been drained when transporting the printer to a different floor follow the installation procedure below It is nearly identical to the procedure when install ing for the first time 1 Remove the cushioning materials and tape 2 Connect the power cord and interface cable 3 Turn on the power and following the instruction in the message ...

Page 125: ...Chapter 4 DISASSEMBLY REASSEMBLY ...

Page 126: ... 3 8 Ink Tank Unit 4 25 4 3 9 Ink Tube Unit 4 29 4 3 10 Waste Ink Collection Unit 4 33 4 3 11 Multi Sensor 4 38 4 3 12 Linear Encoder 4 39 4 3 13 Head Management Sensor 4 44 4 3 14 PCBs 4 45 4 3 15 Opening Closing the Ink Supply Valve 4 46 4 3 16 Draining the ink 4 47 4 4 Applying the Grease 4 48 4 4 1 Applying the Grease 4 48 4 5 Adjustment and Setup Items 4 52 4 5 1 Adjustment Item List 4 52 4 5...

Page 127: ...dually packaged service part carriage unit purge unit ink tank unit and other parts boxes marked This side up and handle appropriately F 4 1 2 Feed roller The feed roller is a functionally important part Therefore be careful that the roller is not scratched or marked during storage or transport of the service parts when removing them from the individual boxes when assembling or performing any othe...

Page 128: ...d after initial factory adjustments are indicated by the presence of red screws Under no circumstance should these red screws be loosened or removed Removing these screws will render the printer out of alignment forever F 4 2 4 3 2 Moving the carriage manually 0023 2637 Hold the handle 1 when moving the carriage Move the carriage as required during assembly and disassembly to prevent the carriage ...

Page 129: ... REASSEMBLY Points to Notes on Disassembly and Reassembly Draining the ink 1 Carriage unit Refer to DISASSEMBLY REASSEMBLY Points to Notes on Disassembly and Reassembly Carriage unit 2 Ink tube unit Refer to DISASSEMBLY REASSEMBLY Points to Notes on Disassembly and Reassembly Ink tube unit 3 Ink tank unit Refer to DISASSEMBLY REASSEMBLY Points to Notes on Disassembly and Reassembly Ink tank unit ...

Page 130: ...er 2 Remove the cable from the cable guide and then remove the ground wire 5 by pushing the hook 4 from the backside of the operation unit and disconnect the connector 6 and then remove the operation panel 7 F 4 4 b Upper Left Cover Removing the Upper Left Cover 1 To remove the upper left cover 4 open the upper cover 1 and left tank cover 2 and then release two hooks 3 using a flat head screwdrive...

Page 131: ...peration panel 2 Remove six screws 1 release two hooks 2 and then remove the right cover 3 F 4 6 d Left Cover Removing the Left Cover 1 To remove the left remove the upper left cover 2 Remove six screws 1 release two hooks 2 and then remove the left cover 3 F 4 7 1 1 1 1 1 2 3 2 1 1 1 1 3 2 2 1 ...

Page 132: ... hooks 4 by using the flat head screwdriver F 4 8 f Output Guide Removing the Output Guide 1 To remove the output guide open the maintenance cartridge cover 1 to remove the maintenance cartridge 2 and then remove the face cover 3 by inserting a flat head screwdriver in the slit F 4 9 2 Remove two screws 1 and then remove the output guide right 2 F 4 10 2 3 5 3 4 1 4 4 3 2 1 2 1 ...

Page 133: ...Chapter 4 4 7 3 Remove one screw 1 release two hooks 2 and then remove the output guide middle left 3 F 4 11 1 3 2 2 ...

Page 134: ...oving the Left Right Ink Tank Cover 1 To remove the left right ink tank cover 2 remove the left right cover and front cover 2 Remove two screws 1 and then remove the left right inner cover 2 Left Inner Cover F 4 12 Right Inner Cover F 4 13 1 2 1 2 ...

Page 135: ...ter 4 4 9 3 Remove the screw 1 and release the hook 2 and then remove the left right ink tank cover 4 while releasing two protrusions 3 Left Ink Tank Cover F 4 14 Right Ink Tank Cover F 4 15 1 4 3 2 1 4 3 2 ...

Page 136: ...cover 1 to the left to remove it from the hinge 2 F 4 16 i Rear Upper Cover Removing the Rear Upper Cover 1 To remove the rear upper cover 3 remove the left right cover and upper cover open the roll cover 1 and then remove eight screws 2 F 4 17 MEMO The rear upper cover 1 and upper cover 2 can be removed together F 4 18 1 2 2 2 2 3 1 2 1 ...

Page 137: ... 1 F 4 19 k Roll Feed Unit Removing the Roll Feed Unit MEMO Open close the roll cover as needed 1 To remove the roll feed unit remove the roll holder and then remove the left right cover and rear upper cover 2 Remove six screws 1 and one connector 2 and then the feed guide 3 F 4 20 1 1 1 1 2 1 2 3 3 3 ...

Page 138: ...Chapter 4 4 12 3 Remove four screws 1 and then the left and right roll lower inner covers 2 Left roll lower inner cover F 4 21 Right roll lower inner cover F 4 22 2 1 1 2 ...

Page 139: ...move three screws 1 and then remove the left roll cover 2 F 4 23 5 Remove seven screws 1 and three connectors 2 and then remove the cable from the cable guide to remove the roll feed unit 3 F 4 24 1 1 2 1 2 3 1 2 1 1 1 1 ...

Page 140: ...nit 3 F 4 25 2 Remove one spring 1 and then the release lever 2 Keep the pinch roller pressurized to enable phase adjustment at the time of release lever reinstallation F 4 26 Precautions about Reinstallation of Release Lever When reinstalling the release lever align the notch 1 on the gear portion of the release lever with the protrusion 2 on the gear portion of the pinch roller F 4 27 1 1 3 1 1 ...

Page 141: ...d has the feed roller eccentricity that is variations in the rate of paper feed from rotation to rotation corrected for enhanced media feed ac curacy When the feed roller HP sensor or feed roller encoder and feed roller pertaining to the correction of eccentricity variations has been replaced therefore they should require adjustment Execute service mode under the following conditions to launch aut...

Page 142: ...ote on Disassembly and Reassembly Opening the Cap Moving the Wiper Unit 2 Remove the left right cover 3 Remove one screw 1 and then remove the carriage upper cover 2 F 4 30 4 Remove one screw 1 pulley retainer 2 and spring 3 to loosen the carriage belt 4 Remove the belt from the pulley unit 5 and then the pulley unit 5 F 4 31 1 2 5 3 2 4 1 ...

Page 143: ...isted After reinstalling it check whether the carriage moves on the platen smoothly F 4 33 Reinstall the pulley retainer 1 in such a manner that it fits in the notch 2 on the side plate F 4 34 d Action to take after removing or replacing the carriage motor After the carriage and carriage motor and carriage belt and linear encoder sensor has been removed or replaced execute the following service mo...

Page 144: ...r Motor 1 Remove the output guide right 2 Disconnect one connector 1 While releasing the hook 3 by pressing the protrusion 2 turn the shutter motor unit 4 slightly in the clockwise direction Remove the shutter motor unit 4 with it lifted F 4 35 3 2 4 1 ...

Page 145: ...o return the cutter to the home position Then choose CLR COUNTER CT 1 YES that displayed on the LCD to initialize the parts counter information Removing the Cutter Rail Unit 1 Drain ink Refer to Draining Ink in Precautions about Disassembly Reassembly in Disassembly Reassembly 2 To remove the cutter rail unit remove the left right ink tank cover left right ink tank unit and mist fan 3 Remove two s...

Page 146: ...Chapter 4 4 20 4 Remove one screw 1 move the cutter rail unit 2 to the left to release it from two protrusion 3 and then remove it rightward F 4 38 1 2 3 ...

Page 147: ...ly Opening the Cap Moving the Wiper Unit 2 Remove the right cover 3 Remove five screws 1 and disconnect five connectors 2 and then remove the cable from the cable guide to remove the right side plate unit 3 F 4 39 4 Remove two screws 1 and two waste ink tubes 2 the cable from the cable guide and then remove the purge unit 3 F 4 40 Remove the waste ink tubes carefully so that ink does not spout 2 1...

Page 148: ...stalling the waste ink tubes attach the tubes surely until end of the joint And check that the tubes are not buckled F 4 42 a Drain ink tube joint CL Removing the drain ink tube joint CL 1 Open the maintenance cartridge cover 1 to remove the maintenance cartridge 2 and then remove the face cover 3 by inserting a flat head screwdriver in the slit F 4 43 2 Remove two screws 1 and then remove the out...

Page 149: ... 4 4 23 3 Remove twelve screws 1 and then remove the rear cover 2 F 4 45 4 Disconnect the connector 1 F 4 46 5 Remove two screws 1 and then remove the maintenance cartridge holder unit 2 F 4 47 1 1 1 1 2 1 1 2 ...

Page 150: ...joint CL 3 F 4 48 When removing the drain ink tube joint CL and the drain ink tube be careful so that the ink do not spout or drip Precautions about Reinstallation of drain ink tube joint CL When attaching the drain ink tube joint CL insert the drain ink tube 1 firmly to the joint F 4 49 2 1 3 1 ...

Page 151: ...k 2 Remove the right cover front cover and right ink tank cover 3 Remove four screws 1 and then remove the support plate 2 F 4 50 4 Remove four screws 1 and disconnect two connectors 2 and then remove the cable from the cable guide Then remove the joint 3 between the ink tube unit and ink tank unit carefully and remove the ink tube from the guide and then remove the right ink tank unit 4 F 4 51 2 ...

Page 152: ...to prevent ink from spouting F 4 52 F 4 53 Removing the Left Ink Tank Unit 1 Perform ink drainage Refer to Disassembly Reassembly Points to Note on Disassembly and Reassembly Draining the ink 2 Remove the left cover front cover and left ink tank cover 3 Remove four screws 1 and then remove the support plate 2 F 4 54 2 1 1 ...

Page 153: ...hen remove the joint 3 between the ink tube unit and ink tank unit carefully and remove the ink tube from the guide and then remove the left ink tank unit 4 F 4 55 Remove the joint carefully so that ink does not spout Put a plastic bag or the like on the ink tube joint to prevent ink from spouting F 4 56 F 4 57 4 3 2 1 ...

Page 154: ...ve Motor Unit Removing the Valve Motor Unit 1 Remove the ink tank unit 2 Remove three screws 1 and disconnect two connectors 2 and then remove the cable from the cable guide to remove the valve motor unit 3 F 4 58 1 2 2 3 ...

Page 155: ...Reassembly Opening the Cap Moving the Wiper Unit 3 Remove the front cover 4 Move the carriage to the position where there is a notch 1 at the front of the platen as shown below F 4 59 5 Remove the printhead 6 Open the tube guide 1 an angle of 90 degrees frontward and then remove the tube guide 1 together with the ink tube Remove the ink tube 2 from the carriage guide and one spring 3 release two h...

Page 156: ...on the ink tube joint to prevent ink from spouting F 4 61 7 Remove two screws 1 and disconnect two connectors 2 and then remove the solenoid base 3 F 4 62 8 Remove two joint 1 between the ink tube unit 2 and ink tank unit carefully and then remove the ink tube unit 2 from the guide F 4 63 1 2 3 1 1 2 ...

Page 157: ...Chapter 4 4 31 Remove the joint carefully so that ink does not spout Put a plastic bag or the like on the ink tube joint to prevent ink from spouting F 4 64 F 4 65 F 4 66 F 4 67 ...

Page 158: ...lign marking 1 on the ink tube unit to the right end of guide 2 and the left end of tape 3 to within 4mm from the left end of tube guide 4 F 4 68 After detaching the joint of the ink tube unit the joint might become easy to come off by the ink that has adhered to it In that case please wash the joint by alcohol and remove the adhering ink 3 1 0 4mm 4 2 ...

Page 159: ...cking box may include a plastic bag for packing replacement parts Use it for putting consumable parts of the waste ink collection unit F 4 69 1 Mist Fan F 4 70 No Name Q ty Part number Consumables Service Mode PARTS xx 1 Mist Fan 1 QM3 5854 Yes Mi 1 2 Mist Exhaust Duct 1 QM3 5853 Yes Mi 1 3 Platen Suction Fan 1 QM3 5905 4 Platen Exhaust Duct 1 QM3 5805 Yes WF 2 5 Head Management Sensor 1 QM3 5956 ...

Page 160: ...Chapter 4 4 34 2 Mist Exhaust Duct F 4 71 3 Platen Suction Fan F 4 72 4 Platen Exhaust Duct F 4 73 5 Head Management Sensor F 4 74 A A A A ...

Page 161: ...ink tank cover 2 Remove two screws 1 and disconnect the connector 2 and then remove the cable from the cable guide to remove the support plate 3 F 4 75 3 Remove four screws 1 and disconnect three connectors 2 and then remove the cable from the cable guide to remove the mist fan 3 F 4 76 1 2 3 1 3 2 1 2 1 ...

Page 162: ...emove the cable from the cable guide to remove the mist exhaust duct 2 F 4 77 MEMO The mist fan 1 and mist exhaust duct 2 can be removed together F 4 78 Precautions about Reinstallation of Mist Exhaust Duct Make sure that the protrusion 1 on the mist exhaust duct fits in the notch 2 on the side plate F 4 79 1 2 2 1 2 1 ...

Page 163: ...nnector 2 to remove the platen suction fan 3 F 4 80 3 After drawing out the platen suction fan 1 turn it up side down immediately so that ink does not drip off F 4 81 d Platen Exhaust Duct Removing the Platen Exhaust Duct 1 Remove the mist exhaust duct and left ink tank unit 2 Remove one screw 1 and then the platen exhaust duct 2 F 4 82 2 1 3 1 1 2 ...

Page 164: ...the multi sensor in the carriage unit and the nozzles in the printhead is varied from one unit to another the printer as shipped has its optical axis corrected to adjust the image write position When the carriage unit or multisensor has been replaced or disassembled and reassembled they require adjustment Execute service mode under the following conditions The multi sensor reference plate QL2 3160...

Page 165: ...nd then remove the linear encoder sensor 3 F 4 86 Removing the Linear Scale 1 Unlock the carriage unit and then move the carriage unit 1 on the platen Refer to Disassembly Reassembly Points to Note on Disassembly and Reassembly Opening the Cap Moving the Wiper Unit F 4 87 MEMO When removing or installing the linear scale move the carriage unit to the HP side on top of the platen to prevent the lin...

Page 166: ...d left right ink tank cover 3 Remove one screw 1 and then remove the carriage upper cover 2 F 4 88 4 Remove the spring 1 release the notch from the protrusion 2 on the side plate and then remove the linear scale 3 from the left side F 4 89 1 2 3 2 1 ...

Page 167: ...e carriage unit to the HP side on top of the platen to prevent the linear scale from touching the linear encoder sensor Reinstall the linear scale in such a manner that the R mark on the linear scale is on the right side of the printer and the L mark is on the left side of the printer when viewed from the front of the printer F 4 90 R L ...

Page 168: ...4 42 Reinstall the linear scale in such a manner that it passes through the notch in the guide 1 and the notch 2 on the side plate F 4 91 Never touch the detection part 1 of the linear scale F 4 92 1 2 1 R L R 1 ...

Page 169: ...encoder sensor 2 F 4 93 b Action to take after removing or replacing the linear encoder sensor After the carriage and carriage motor and carriage belt and linear encoder sensor has been removed or replaced execute the following service mode Service mode SERVICE MODE ADJUST CR MOTOR COG 2 1 ...

Page 170: ...ement sensor Since the distance between the head management sensor and the carriage unit varies among printers the optical axis is factory adjusted to adjust the non discharging detection position When you have replaced the head management sensor or performed assembly reassembly of surrounding parts that can change the distance be tween the head management sensor and the carriage unit reasjustment...

Page 171: ...g the Load and Navigate keys Start the printer in PCB replacement mode 4 Release the key but not before making sure that Initializing appears on the display The message lamp lights when printer enters PCB replacement mode 5 Wait until REPLACE MODE appears on the display 6 Select MC BOARD and press the OK key 7 Turn off the power but not before making sure that Power off appears on the display 8 Tu...

Page 172: ...fixer lever is released with the ink supply valve to an ink tube open while the tube is filled with an ink the ink in the tube could flow backward to the ink tank unit leaking through the hollow needle in the ink tank If the valve remains open as on occurrence of the valve open close error remove the valve motor unit and see Disassembly Reassembly Points to Note on Disassembly Reassembly Ink Tank ...

Page 173: ...lure or any other trouble before the operation completes 2 Manual Ink Drain Drain the ink passage of inks manually if any electrical component in the printer fails or firmware malfunctions or if the printer fails to be powered on 1 Remove left right cover left right ink tank cover See Disassembly Reassembly Points to Note on Disassembly Reassembly External Covers 2 Remove the ink tanks 3 Move the ...

Page 174: ... that grease do not get onto the wiper cap carriage shaft and the linear scale 1 Joint Base Rib 1 F 4 96 No Location Grease Quantity Remarks 1 Joint Base Rib FLOIL G 5000H Approx 8 20mg 2 Shaft Cleaner EU 1 Soaks enough 3 Upper Cover Hinge Catch FLOIL G 5000H Approx 8 20mg Roll Cover Slide Guide FLOIL G 5000H Approx 8 20mg 4 Contact between Pinch Roller Release Shaft and Pinch Roller FLOIL G 5000H...

Page 175: ...Chapter 4 4 49 2 Shaft Cleaner 1 F 4 97 1 1 ...

Page 176: ...Chapter 4 4 50 3 Upper Cover Hinge Catch 1 Roll Cover Slide Guide 2 F 4 98 2 1 ...

Page 177: ...Chapter 4 4 51 4 Contact between Pinch Roller Release Shaft and Pinch Roller 1 Pinch Roller Pressure Release Gear 2 Protrusion of Release lever 3 Bushing of Feed Roller 4 F 4 99 1 4 2 3 4 3 ...

Page 178: ...e after Replacing the Feed Roller or Feed Roller Encoder 0012 6594 Feed roller eccentricity is factory adjusted correction of variation in the paper feed amount per rotation It is necessary to adjust feed roller eccentricity after re placing the feed roller encoder or feed roller In the service mode perform automatic adjustment of feed roller eccentricity Service mode SERVICE MODE ADJUST PRINT PAT...

Page 179: ...Chapter 5 MAINTENANCE ...

Page 180: ...Contents Contents 5 1 Periodic Replacement Parts 5 1 5 1 1 Periodic Replacement Parts 5 1 5 2 Consumable Parts 5 1 5 2 1 Consumable Parts 5 1 5 3 Periodic Maintenance 5 3 5 3 1 Periodic Maintenance 5 3 ...

Page 181: ...anging cam rotation Carriage Unit Removing the Carriage Unit CR5 MULTI SENSOR UNIT QM3 5831 1 14900 14850000 16500000 X100 dots W Level1 W Level2 Total ink discharge quantity Multi Sensor Removing the Multi Sensor SP1 INK TUBE UNIT QM3 5951 1 25000 3960000 4400000 W Level1 W Level2 Carriage scan times Ink Tube Unit Removing the Ink Tube Unit PG1 PURGE UNIT QM3 5988 1 50000 45000 50000 times W Leve...

Page 182: ...cute INITIALIZE PARTS COUNTER PARTS xx in service mode to initialize clear the parts counter information Kit name Parts number Counter name Name MAINTENANCE KIT CR Mi QY6 1534 CR1 CARRIAGE UNIT CR3 CARRIAGE UNIT SCALE LINEAR CR5 MULTI SENSOR UNIT Mi1 MIST FAN DUCT UNIT ...

Page 183: ...hen dry them finally with a dry cloth F 5 1 Be sure to turn off the printer power and pull out the power cord from the outlet If the power is accidentally turned on contact with moving internal parts can result in injury Do not use flammable solvents such as thinner and benzine on the printer Solvents coming into contact with any electrical parts inside the printer could result in fires or electri...

Page 184: ...ing Brush 3 to wipe it away F 5 3 MEMO If the Cleaning Brush is dirty rinse it in water 6 Using a damp cloth that you have wrung out completely wipe inside the Upper Cover to clean it Wipe away any ink residue on all over the Platen 1 the Pinch Roller Unit 2 the Borderless Printing Ink Grooves 3 the Output Guide 4 and so on F 5 4 1 2 3 1 4 3 2 ...

Page 185: ...nts such as thinner and benzine on the printer Solvents coming into contact with any electrical parts inside the printer could result in fires or electrical shock hazards Do not touch linear scale 1 and carriage shaft 2 F 5 5 MEMO When cleaning between the Platen and Output Guide use a damp cloth that you have wrung out completely to wipe over the ejection slot and along grooves F 5 6 7 Close the ...

Page 186: ...Chapter 6 TROUBLESHOOTING ...

Page 187: ...1 1 Outline 6 1 6 2 2 Warning Table 6 2 6 2 2 1 Warnings 6 2 6 2 3 Error Table 6 6 6 2 3 1 Errors 6 6 6 2 4 Sevice Call Table 6 17 6 2 4 1 Service Call Errors 6 17 6 3 Service Software 6 18 6 3 1 L Printer Service Tool 6 18 6 4 Firmware Update Tool 6 22 6 4 1 imagePROGRAF Firmware Update Tool 6 22 6 5 Service Tools 6 24 6 5 1 Tool List 6 24 ...

Page 188: ...AN cable at the service working be sure to enter the service mode to recognize the printer correctly 6 2 Error Code 6 2 1 Outline 6 2 1 1 Outline 0031 2603 The printer indicates errors using the display and LEDs If an error occurs during printing the printer status is also displayed on the status monitor of the printer driver The following three types of errors are displayed on the display Warning...

Page 189: ...er HP GL 2 Check if there is the non image area of the print Verify the transmitted data before reprinting GARO W1221 01341221 1030 GARO image mode Unknown command Verify the transmitted data before reprinting GARO W1222 01341222 1031 GARO image mode Invalid parameter count no parameters Check if there is the non image area of the print Verify the transmitted data before reprinting GARO W1223 0134...

Page 190: ...k 01810109 141B No B ink tank warning Install the ink tank Ink tank is empty Replace the ink tank 01810301 1401 Y ink tank empty Renew the Y ink tank Ink tank is empty Replace the ink tank 01810302 1402 M ink tank empty Renew the M ink tank Ink tank is empty Replace the ink tank 01810303 1403 C ink tank empty Renew the C ink tank Ink tank is empty Replace the ink tank 01810304 1400 BK ink tank emp...

Page 191: ...s printing move the blue platen switch 0186100A 1059 Platen shutter No 5 open warning Open the corresponding platen shutter Check the platen and multi sensor and surrounding parts Replace the multi sensor Before borderless printing move the blue platen switch 0186100B 105A Platen shutter No 6 open warning Open the corresponding platen shutter Check the platen and multi sensor and surrounding parts...

Page 192: ...not feed paper more Forced feed limit Check the remaining quantity of roll media Prepare for parts replacement Call for service Parts counter W1 level Check the parts counter in service mode Display message Code Condition detected Action ...

Page 193: ...dia Paper jam Lift the release lever and remove the paper 03010000 201D Paper left edge detection error roll media printing Set or replace the media Cannot print as specified Replace paper with A4 LTR vertical or larger 03010000 2E1F Undersized paper loaded for internal printing A3 or larger Replace with A3 11 x17 or any larger sized paper A3 11 x17 Cannot feed paper Remove paper and press Load Ej...

Page 194: ...anual feeding slot Sheet printing is selected Press Load Eject and load sheets 03060200 2E03 No cassette paper Load cut sheet in the cassette Cassette printing is selected Press Load Eject and remove manually 03060200 2E0B After manual feed cut sheet had been loaded data with cassette specification was received Load cut sheet in the cassette Roll printing is selected Press Load Eject and load a ro...

Page 195: ...t then turn on again 03130031 2F17 Platen suction fan lock detection error Check the platen suction fan Hardware error 03130031 2F1F Turn off printer wait then turn on again 03130031 2F1F Pump cam sensor error Check the purge unit Hardware error 03130031 2F20 Turn off printer wait then turn on again 03130031 2F20 Purge motor cam position error Check the purge unit Hardware error 03130031 2F22 Turn...

Page 196: ...031 2F51 VH leakage both printheads single printhead Replace printhead Hardware error 03130031 2F52 Turn off printer wait then turn on again 03130031 2F52 Carriage PCB of different model installed error Check carriage unit Replace the printhead Hardware error 03130031 2F53 Turn off printer wait then turn on again 03130031 2F53 Left valve motor error Check the left ink supply unit Hardware error 03...

Page 197: ...error Replace the left printhead Left printhead error Open top cover and replace the left printhead 03800202 2813 Printhead2 wrong version error Replace the left printhead Printhead L error Turn off printer wait a while then turn it on again 03800202 282D Left printhead abnormal temperature detection error during maintenance jet Turn off the printer and then turn it on again and replace the left p...

Page 198: ...ck the ink tube unit and surrounding parts Check the purge unit and surrounding parts Check the head management sensor and surrounding parts Check the flexible cable unit and surrounding parts Check that the printhead is installed correctly Replace the head management sensor Replace the main controller PCB Replace the printhead Replace the carriage unit Hardware error 03800500 2F41 Turn off printe...

Page 199: ...nk Remaining level of the ink cannot be correctly detected Check ink tank 03810104 2510 Unidentified status of BK ink tank refill ink tank detection Invalidate the ink remaining detection function or replace the ink tank Remaining level of the ink cannot be correctly detected Close ink tank cover 03810104 259C During printing with ink tank cover open the subtank of BK ink tank became empty By clos...

Page 200: ...nk Ink insufficient Press OK and replace ink tank 03810205 2598 Low on the GY ink tank during pre printing checks Replace with a fully replenished GY ink tank Ink insufficient Press OK and replace ink tank 03810206 2586 Low on the MBK ink tank as during cleaning Replace with a fully replenished MBK ink tank Ink insufficient Press OK and replace ink tank 03810206 2587 Low on the MBK2 ink tank as du...

Page 201: ... Install the detached ink tank Remaining level of the ink cannot be correctly detected Check ink tank 03830107 251A Unidentified status of R ink tank refill ink tank detection Invalidate the ink remaining detection function or replace the ink tank No ink tank loaded Press OK and check ink tank 03830107 252A R ink tank not installed Install a R ink tank Remaining level of the ink cannot be correctl...

Page 202: ...t sheet Roll printing is selected but sheets are loaded Press OK remove the sheets and load a roll 03860002 2E0A Data with a roll media specification has been received when a cut sheet tray is loaded Replace with roll media This type of media is not compatible with HP GL 2 03860006 2825 Paper type mismatch at HP GL 2 printing Exchange for the compatible paper to HP GL 2 before reprinting Cannot pr...

Page 203: ... can be fed and reload the paper Paper position not suitable for borderless printing Fix Paper Position Print With Border Stop Printing 03864004 2409 Borderless printing disabled physical after resuming suspended job At start of printing all of the following conditions have been met Borderless printing data has been received Roll paper has been loaded and the paper edge opposite to HP is shifted f...

Page 204: ...n controller PCB E196 4042 Flash memory write error when executing the firmware update Execute firmware update or replace the main controller PCB E196 4043 Memory error when executing the firmware update Execute firmware update or replace the main controller PCB E196 4044 Firmware size error when executing the firmware update Execute firmware update or replace the main controller PCB E196 4045 EEP...

Page 205: ...ub menu button The sub menu button is displayed according to the menu choosed by main menu or main menu button 4 Printer information area The information of the printer connected with computer is shown according to the choosed menu 5 Message area The message of executed menu is shown And the message is saved as the text file when choosing the Service Save Message of the main menu c Operation 1 Sho...

Page 206: ...tatus Print is shown by the appointed application software 3 3 Choose the Color Check of the sub menu button or the Information Color Check of the main menu when executing the color check This mode judges the OK or NG by checking the color check data that measured by the multi sensor Before executing the color check need the following media to set to the printer Roll media of more than 10 inch wid...

Page 207: ...e dialogue box The five IP addresses at the maximum can register when searching by the IP address F 6 7 3 Choose the Specify Firmware of the sub menu button or the Firmware Specify Firmware of the main menu Specify the folder stored the file by the Specify Firmware Folder of the Specify Firmware dialogue box or specify the file by the Specify Firmware File of the dialogue box F 6 8 4 Make sure tha...

Page 208: ...f the sub menu button or the Files Display of the main menu after selecting the list that want to show in the printer information area The multiple selection from the lists is possible The data of the selected PRINT INF or status print is shown MEMO The user information can set to the list after choosing the Input User Information of the sub menu button or the Files Input User Information of the m...

Page 209: ...ethod Selection dialogue box as shown in the followings 4 1 In case the computer is connected to the internet select the Connect to the internet to get the latest information and then click Next F 6 10 4 2 In case the computer is not connected to the internet select the Specify the Firmware and specify the firmware data that downloaded manually and then click the Next F 6 11 5 The Update Possible ...

Page 210: ...tion dialogue box F 6 14 8 The firmware data is transferred to the printer 9 After the firmware data transference has completed the Finish Update dialogue box is displayed Click the OK When the firmware has been overwritten the printer restarts F 6 15 ...

Page 211: ...nd removing the spring parts Hex key wrench Inserting and removing hexagonal screws Flat brush Applying grease Special purpose tools Application Cover Switch Tool QY9 0103 Pressing the cover switch Grease FLOIL G 5000H FY9 6022 Applying to specified locations EU 1 FY9 6028 Soaking or applying to specified locations Syringe CK 0541 Draining ink manually Lint free paper CK 0336 Wiping off ink Rubber...

Page 212: ...Chapter 7 SERVICE MODE ...

Page 213: ...7 1 7 1 1 Service Mode Operation 7 1 7 1 2 Map of the Service Mode 7 2 7 1 3 Details of Service Mode 7 10 7 1 4 e Maintenance imageWARE Remote 7 28 7 1 5 Viewing PRINT INF 7 38 7 2 Special Mode 7 53 7 2 1 Special Modes for Servicing 7 53 ...

Page 214: ...Menu and press the OK key SERVICE MODE appears in the menu list and the MESSAGE LED flashes 5 Press the key or key to choose SERVICE MODE and press the OK key Service mode is added to the Set Adj Menu Service mode can be entered even when an error occurs an error message is displayed by turning off the power once and then pressing the above keys b How to exit the Service mode Turn off the printer ...

Page 215: ...below First Level Second Level Third Level Fourth Level Fifth Level Sixth Level DISPLAY PRINT INF YES NO Select YES to print SYSTEM S N TYPE LF TYPE TMP RH SIZE LF SIZE LF SIZE CR SIZE CR AFTER INST HEAD S N LOT INK C BK WARNING 1 20 ERROR 1 20 JAM 1 5 INK CHECK 0 0 0 0 0 I O DISPLAY I O DISPLAY 1 I O DISPLAY 2 I O DISPLAY 3 ...

Page 216: ...ANUAL HEAD ADJ DETAIL Press the OK button to execute BASIC Press the OK button to execute ADJ SETTING A A 1 Adjustment value entry A 24 Adjustment value entry F F 1 Adjustment value entry SAVE SETTINGS YES NO RESET SETTINGS YES NO NOZZLE CHK POS YES NO GAP CALIB YES NO CHANGE LF TYPE 0 1 CR REG EXECUTE YES NO RESET YES NO CR MOTOR COG YES NO MARGIN ADJ TOP MARGIN ADJ 5 0 to 5 0 BTM MARGIN ADJ 5 0 ...

Page 217: ...CAN SIZE 1 Press the OK button to set 5 Press the OK button to set CR SCAN SPEED 1 Press the OK button to set 5 Press the OK button to set STIRRING CHECK YES NO OPT SENS OUTPUT YES OUTPUT0 OUTPUT6 NO NOZZLE CHK YES NO NOZZLE INF C BK MEMORY CHK DDR YES NO EEP YES NO HEAD CNT CHK YES NO CR ERR CHK YES NO HEAD CHK temp Display the value AD Di0 Display the value AD Di1 Display the value AD Vh Display...

Page 218: ...R DIST PRINT COUNT PURGE CLN A 1 CLN A 2 CLN A 3 CLN A 6 CLN A 7 CLN A 10 CLN A 11 CLN A 15 CLN A 16 CLN A 17 CLN A TTL CLN M 1 CLN M 4 CLN M 5 CLN M 6 CLN M TTL CLEAR CLR INK CONSUME CLR MTC EXC CLR HEAD EXC CLR CR 1 EXC CLR CR 2 EXC CLR CR 3 EXC CLR CR 4 EXC CLR CR 5 EXC CLR SP 1 EXC CLR PG 1 EXC CLR HMa 1 EXC CLR MT 1 EXC CLR PL 1 EXC CLR Mi 1 EXC CLR CT 1 EXC CLR WF 1 EXC CLR WF 2 EXC CLR FACT...

Page 219: ... CT 1 EXC WF 1 EXC WF 2 EXC DETAIL CNT MOVE PRINTER N INK CHK C N INK CHK BK MEDIACONFIG CNT INK USE1 INK USE1 C INK USE1 BK INK USE1 TTL LINK USE1 C LINK USE1 BK LINK USE1 TTL SINK USE1 C SINK USE1 BK SINK USE1 TTL N INK USE1 C N INK USE1 BK N INK USE1 TTL INK USE2 INK USE2 C INK USE2 BK INK USE2 TTL N INK USE2 C N INK USE2 BK N INK USE2 TTL INK EXC INK EXC C INK EXC BK INK EXC TTL N INK EXC C N ...

Page 220: ...ROLL CUTSHEET CUTSHEET MEDIA OTHER NAME TTL TTL ROLL ROLL CUTSHEET CUTSHEET MEDIASIZE1 ROLL P SQ 36 44 P SQ 36 44 P SQ 24 36 P SQ 24 36 P SQ 17 24 P SQ 17 24 P SQ 17 P SQ 17 P CNT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 MEDIASIZE2 ROLL D SQ 36 44 D SQ 36 44 D SQ 24 36 D SQ 24 36 D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 ...

Page 221: ...SQ 17 24 P SQ 17 P SQ 17 P CNT 36 44 P CNT 24 36 P CNT 17 24 P CNT 17 MEDIASIZE2 CUT D SQ 36 44 D SQ 36 44 D SQ 24 36 D SQ 24 36 D SQ 17 24 D SQ 17 24 D SQ 17 D SQ 17 D CNT 36 44 D CNT 24 36 D CNT 17 24 D CNT 17 HEAD DOT CNT 1 C BK TTL HEAD DOT CNT 2 C BK TTL PARTS CNT COUNTER CR 1 OK W1 W2 E 1 00 2 00 3 00 4 00 COUNTER WF 2 OK W1 W2 E 1 00 2 00 3 00 4 00 ...

Page 222: ...tton to clear ERROR Press the OK button to clear JAM Press the OK button to clear ADJUST Press the OK button to clear W INK Press the OK button to clear CARRIAGE Press the OK button to clear PURGE Press the OK button to clear INK USE CNT Press the OK button to clear W INK CHG CNT Press the OK button to clear HEAD CHG CNT Press the OK button to clear HDD BOX PASS ALL FOLDERS Press the OK button to ...

Page 223: ... event has the smallest history number Display Description Unit S N Serial number of printer TYPE Type setting on main controller PCB iPF786 785 781 780 is represented by 36 LF TYPE Feed roller type 0 or 1 TMP Ambient temperature centigrade degrees RH Ambient humidity SIZE LF Detected size of loaded media feed direction 0 is always detected for the roll media mm inch SIZE CR Detected size of loade...

Page 224: ...r 2 Jam 3 Feed failure delay 4 Cut failure 0 Unknown 2 Media 1 Roll media 2 Cut sheet 0 Unknown 3 Jam timing 1 Feed 2 Print 3 Eject 0 Unknown 4 Media width detection 1 ON 2 OFF 0 Unknown 5 Head height SL 1 0mm L 1 3mm M1 1 8mm M2 2 0mm M3 2 2mm 0 Unknown 6 Platen shutter position 1 Fully close 2 HP side only open 3 1 4 open 4 1 2 open 5 3 4 open 6 Fully open 0 Unknown 7 Cut mode setting 1 User cut...

Page 225: ...7 8 I O D I S P L A Y 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Upper row Lower row Display position I O D I S P L A Y 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Upper row Lower row Display position I O D I S P L A Y 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Upper row Lower row Display pos...

Page 226: ... Cutter HP sensor 0 Sensor ON 1 Sensor OFF 21 Cutter left position sensor 0 Sensor ON 1 Sensor OFF 22 Carriage HP sensor 0 Sensor ON 1 Sensor OFF 23 Not Used 24 Paper detection sensor 0 Media loaded 1 No media 25 Not Used 26 Not Used 27 Not Used 28 Not Used 29 Not Used 30 Ink supply valve open closed detection sensor L 0 Sensor OFF 1 Sensor ON 31 Not Used 32 Not Used 33 Release lever lock sensor 0...

Page 227: ...riage unit or multi sensor Media type photo glossy paper LF TUNING Carry out automatic correction of eccentricity of the feed roller For more details refer to Disassembly Reassembly Adjustment and Setup Items Procedure after replacing the feed roller and reed roller encoder The media type is gloss photo paper LF TUNING 2 Carry out manual correction of eccentricity of the feed roller For more detai...

Page 228: ...Perform in the following cases When removing attaching or replacing the carriage or carriage belt When replacing the carriage motor or linear encoder sensor When there is excessive load on the carriage such as when jamming If the following error message appears when performing CR MOTOR COG check that carriage and carriage belt are installed properly and clean the rail shaft If the error still occu...

Page 229: ...th CR AUTO SCAN 1 12 5 2 25 3 33 3 4 40 5 50 Unit inch sec Default 1 MEMO The settings made with CR SCAN COUNT CR SCAN SIZE CR SCAN SPEED are reset to default when the power is reset 8 STIRRING CHECK Agitates the ink tank 9 OPT SENS OUTPUT Displays the values analog value multi sensor detected from the media You can confirm the amount of margin the media has with the values read with the multi sen...

Page 230: ...ain 15 GAP1 current value Unit X10mA 16 GAP2 media output including outside light 17 GAP2 outside light output when LED is OFF 18 GAP2 platen output excluding outside light 19 GAP2 gain 20 GAP2 current value Unit X10mA 21 Density red media output including outside light 22 Density red outside light output when LED is OFF 23 Density red platen output excluding outside light 24 Density red gain 25 D...

Page 231: ...t of plain paper normally 2000 7000 Ten or more times as large as that of glossy paper normally 1600 5000 Three or more times as large as that of tracing paper normally 6000 20000 2 Checking OUTPUT 0 when clear film is fed Check 1 Check whether the multi sensor performance has degraded or whether the media is compatible When the Media edge regular reflection gain and Media edge regular reflection ...

Page 232: ...gnosis about the drive state of the carriage unit Perform in case the drive state of the carriage unit is abnormal it can guess the failure cause of the carriage unit as shown in the followings Carriage motor failure Linear encoder sensor failure Linear scale failure or overload state When performing this mode open and close the upper cover by following the instructions on the screen After display...

Page 233: ...mperatures rise each 5 degrees centigrade e REPLACE 1 CUTTER This mode is for replacing the cutter f COUNTER Displays the life operation frequency and time of each unit print counts for each media type and else The count values can be printed from PRINT INF PrintHead temperature Centigrade degree Thermistor temperature Centigrade degree Judgement 22 to 28 22 to 28 Normal 21 or less 29 or more The ...

Page 234: ...tal number of automatic cleaning operations Times CLN M 1 Cumulative number of manual cleaning 1 normal suction operations Times CLN M 4 Cumulative number of manual cleaning 4 ink draining from head after head replacement operations Times CLN M 5 Cumulative number of manual cleaning 5 ink draining from head and tube before transportation operations Times CLN M 6 Cumulative number of manual cleanin...

Page 235: ... Mi 1 Times CT 1 EXC CT 1 cutter replacement count Count of executing INITIALIZE PARTS COUNTER PARTS CT 1 Times WF 1 EXC WF 1 ink absorber under the maintenance cartridge unit replacement count Count of executing INITIALIZE PARTS COUNTER PARTS WF 1 Times WF 2 EXC WF 2 platen exhaust duct replacement count Count of executing INITIALIZE PARTS COUNTER PARTS WF 2 Times Display Description Unit MOVE PR...

Page 236: ...equal to or larger than 36 inches but less than 44 inches physical size Sq m Sq f P SQ 24 36 Cumulative print area of paper equal to or larger than 24 inches but less than 36 inches physical size Sq m Sq f P SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but less than 24 inches physical size Sq m Sq f P SQ 17 Cumulative print area of paper less than 17 inches physical si...

Page 237: ...er less than 17 inches physical size sheets Display Description Unit D SQ 36 44 Cumulative print area of paper equal to or larger than 36 inches but less than 44 inches data size Sq m Sq f D SQ 24 36 Cumulative print area of paper equal to or larger than 24 inches but less than 36 inches data size Sq m Sq f D SQ 17 24 Cumulative print area of paper equal to or larger than 17 inches but less than 2...

Page 238: ...luded in each unit are below 90 W1 Use rate until part replacement of either of the consumable parts included in each unit has reached 90 or more W2 Use rate until part replacement of either of the consumable parts included in each unit has reached 100 but no need to stop the printer E Use rate until part replacement of either of the consumable parts included in each unit has reached 100 and the p...

Page 239: ...ect whether to display the decimal fraction of total printing area or not Default ON INK CONSUMED Select whether to display the decimal fraction of amount of ink consumption or not Default ON DUTY CNT Select whether to display the decimal fraction of Duty counter or not Default ON UNIT TTL PRINT AREA Set the unit of total printing area Setting value LENGTH UNIT default A4 LETTER The setting is in ...

Page 240: ...and Inspection Consumable Parts Initialize the consumable part replacement frequency Clear COUNTER EXCHANGE xx x EXC and count up COUNTER CLEAR CLR xx x EXC PARTS COUNTER PARTS xx x xx x Unit number of consumable parts For details refer to Maintenance and Inspection Consumable Parts Initialize the counter amount of the consumable parts Clear COUNTER PARTS CNT COUNTER xx x After replacing the consu...

Page 241: ...tor in advance to find out the following information about the network Information item 1 IP address setting methods Check whether automatic setting or manual setting is to be used and confirm the information below Automatic setting DHCP RARP BOOTP ON OFF selection or Manual setting IP address subnet mask and gateway address to be set Information item 2 Is there a DNS server in use If there is a D...

Page 242: ...place If there is no character at the cursor position it has the Backspace function The character at the left of the cursor is deleted moving the cursor When you move the cursor to a position of a character and press the or key you can insert characters The character at the cursor position is moved to the right and a new character is inserted You can select the enter mode with the Navi key The def...

Page 243: ...wing e RDS setting items No 1 4 If the result of the communication test COM TEST is NG execute setting items No 5 6 to solve the problem 1 Entry filed 24 one byte characters 1 Entry filed 24 one byte characters No Item Type Description 1 E RDS SWITCH 2 bytes OFF Disable ON Enable e Maintenance imageWARE Remote system to send device information meter data and error statuses to the UGW Default value...

Page 244: ... operation mode is determined will be displayed OFF When it is set to OFF e RDS is not used Default value is OFF ON When it is set to ON e RDS is used First Level Second Level Third Level Fourth Level Fifth Level Sixth Level DISPLAY I O DISPLAY ADJUST FUNCTION REPLACE COUNTER SETTEING Pth RTC PV AUTO JUDGE NETWORK CERTIFICATE CA CERTIFICATE VALIDITY 1 yyyy mm dd E RDS E RDS SWITCH 1 ON OFF UGW ADD...

Page 245: ...haracters to enter Press Back key to cancel what you entered and go back to the previous screen Press OK key to determine what you entered and go back to the previous screen 2 Setting up the GW Port Number In service mode referring to the Service Mode Menu Tree go to UGW PORT menu using key and key F 7 42 Press key to enter the Setup Mode A cursor is displayed Enter a port number F 7 43 Use and ke...

Page 246: ...nformation see the list of error message in 4 Troubleshoot 1 In service mode referring to the Service Mode Menu Tree go to COM LOG menu using key and key F 7 49 2 Press key and communication error information is displayed On the upper line of the LCD a log number 01 30 and an error code are shown on the bottom line an occurrence date and time of the error is shown F 7 50 COM LOG information can be...

Page 247: ...n YES NO using and keys and press OK key to set F 7 58 Press OK key and will appear and the initializing process will begin NO Do not initialize the e RDS setting Default value is NO YES Initialize the e RDS setting 6 Displaying the CA Certificate Information VALIDITY For the secure communication between the device e RDS and the UGW an authentication technology from a certification authority is us...

Page 248: ...he devices are shipped with the CA Certificate Authority certificate enabled in advance to prove the license obtained The device e RDS uses this CA certificate to communicate with the UGW thus CA must not be deleted Therefore usually the setup is not necessary If you delete the CA certificate under a special instruction perform the following procedure 1 In service mode referring to the Service Mod...

Page 249: ...rver has been halted 2 Network cable is blocked off Network cable is broken 3 Proxy server settings are not correct Q3 Could you describe the timing of data transmitting from the device e RDS to the UGW and what data size is sent to the UGW The schedule of data transmitting and the start time are determined by settings in the UGW side The timing is once per 16 hours by default and counter data siz...

Page 250: ... are correctly set If the device time and date are correct upgrade to the latest system software firmware 10 Unknown error Some other kind of communication error has occurred Try again after a period of time If the same error occurs again check the UGW status with the UGW administrator 11 SOAP Fault SOAP communication error has occurred Check that the value of UGW PORT is 443 12 Server response er...

Page 251: ...is always detected for the roll media SIZE CR Detected size of loaded media carriage scan direction mm AFTER INST Number of days since initial installation Unit Day s HEAD S N Serial number of printhead characters numerals 8 digits LOT Lot number of printhead characters numerals 8 digits INK The ink color is indicated Number of days passed since the ink tank was installed Unit Days WARNING 01 20 W...

Page 252: ...e humidity 40 to 60 2 C temperature 15 to 30 degrees centigrade humidity 10 to 40 3 D temperature 15 to 30 degrees centigrade humidity 60 to 80 4 E temperature 15 to 30 degrees centigrade humidity 0 to 10 or 15 degrees centigrade or less and 30 degrees centigrade or more humidity 0 to 50 low humidity is out of guarantee 5 F temperature 15 to 30 degrees centigrade humidity 80 to 100 or 15 degrees c...

Page 253: ...ative number of automatic cleaning 1 normal suction operations Unit times 2 Cumulative number of automatic cleaning 2 ink level adjusting operations 3 Cumulative number of automatic cleaning 3 initial filling operations 6 Cumulative number of automatic cleaning 6 strong normal suction operations 7 Cumulative number of automatic cleaning 7 aging operations 8 Cumulative number of automatic cleaning ...

Page 254: ...Cumulative count of unit CR 5 multi sensor replacement count clearing PARTS SP1 EXC Cumulative count of unit SP 1 ink tube unit replacement count clearing PARTS PG1 EXC Cumulative count of unit PG 1 purge unit replacement count clearing PARTS HMa1 EXC Cumulative count of unit HMa 1 head management sensor replacement count clearing PARTS MT1 EXC Cumulative count of unit MT 1 carriage motor replacem...

Page 255: ...S SP1 EXC SP 1 ink tube unit replacement count PARTS PG1 EXC PG 1 purge unit replacement count PARTS HMa1 EXC HMa 1 head management sensor replacement count PARTS MT1 EXC MT 1 carriage motor replacement count PARTS PL1 EXC PL 1 feed motor replacement count PARTS Mi1 EXC Mi 1 mist fan mist exhaust duct replacement count PARTS CT1 EXC CT 1 cutter replacement count PARTS WF1 EXC WF 1 ink absorber und...

Page 256: ...efilled ink TTL Total amount of the cumulative consumption of refilled ink INK USE2 INK The ink color is indicated Consumption amount of generic ink of the currently installed ink tank Unit ml TTL Total consumption amount of generic ink of the currently installed ink tanks NINK The ink color is indicated Consumption amount of refilled ink of the currently installed ink tank TTL Total consumption a...

Page 257: ... Cumulative print area of roll media equal to or larger than 17 inches but less than 24 inches data size 0 17 Cumulative print area of roll media less than 17 inches data size MEDIA SIZE1 CUT P SQ P CNT 36 44 Cumulative print area of cut sheet equal to or larger than 36 inches but less than 44 inches physical size Unit square meter square feet sheets equivalent of A4 24 36 Cumulative print area of...

Page 258: ... CB xxx DA xxx DB xxx EA xxx EB xxx FA xxx FB xxx 20 EEPROM format Ver oldest version 21 EEPROM format Ver latest version HEAD INF 2 Head installed 2nd to last 01 Date time installed last 4 times YY MM DD Display order Installed date last Installed date 2nd to last Installed date 3rd to last Installed date initial 02 Removal date time last 3 times YY MM DD Display order Last 2nd to last 3rd to las...

Page 259: ...6 digits PHASE Phase 3 digits AMP Amplitude 3 digits RATE Decay rate 3 digits PARAM1 B Parameters 2 REF Motor error 6 digits PHASE Phase 3 digits AMP Amplitude 3 digits RATE Decay rate 3 digits LF SCALE ADJUSTMENT VALUE MEDIA Type of paper that printed PRINT INF LF A User LF adjustment value A of the above MEDIA standard LF adjustment value up to 4 decimal places LF B User LF adjustment value B of...

Page 260: ...ent history up to 5 events lowest is the most recent D Advanced registration history E Expansion registration history The history of D and E are each most recent one only ADJ TYPE Adjustment type manual Manual adjustment auto d Detail auto s Basic auto e Extension HEAD Head height xx y Z xx A automatic panel setting H fixed panel setting AE adjustment error occurred automatic HE adjustment error o...

Page 261: ...xx 02 MM DD HH MM xxxx 03 MM DD HH MM xxxx 04 MM DD HH MM xxxx 05 MM DD HH MM xxxx 06 MM DD HH MM xxxx 07 MM DD HH MM xxxx 08 MM DD HH MM xxxx 09 MM DD HH MM xxxx 10 MM DD HH MM xxxx 11 MM DD HH MM xxxx 12 MM DD HH MM xxxx 13 MM DD HH MM xxxx 14 MM DD HH MM xxxx 15 MM DD HH MM xxxx 16 MM DD HH MM xxxx 17 MM DD HH MM xxxx 18 MM DD HH MM xxxx 19 MM DD HH MM xxxx 20 MM DD HH MM xxxx JAM 01 MM DD HH M...

Page 262: ...PARTS PL1 EXC xx PARTS Mi1 EXC xx PARTS CT1 EXC xx PARTS WF1 EXC xx PARTS WF2 EXC xx FACTORY CNT xx EXCHANGE MTC EXC xxx HEAD EXC xxx BOARD EXC M B xx PARTS CR1 EXC xx PARTS CR2 EXC xx PARTS CR3 EXC xx PARTS CR4 EXC xx PARTS CR5 EXC xx PARTS SP1 EXC xx PARTS PG1 EXC xx PARTS HMa1 EXC xx PARTS MT1 EXC xx PARTS PL1 EXC xx PARTS Mi1 EXC xx PARTS CT1 EXC xx PARTS WF1 EXC xx PARTS WF2 EXC xx DETAIL CNT...

Page 263: ...ROLL xxxxxxx x m2 xxxxxxx x sq f CUTSHEET xxxxxxx x m2 xxxxxxx x sq f CUTSHEET xxxxxxx x m2 xxxxxxx x sq f MEDIA 7 MEDIA OTHE R NAME xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx NAME xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx x TTL xxxxxxx x m2 xxxxxxx x sq f TTL xxxxxxx x m2 xxxxxxx x sq f ROLL xxxxxxx x m2 xxxxxxx x sq f ROLL xxxxxxx x m2 xxxxxxx x sq f CUTSHEET xxxxxxx x m2 xxxxxxx x sq f CUTSHEET xxxxxxx x m2 xxxxxx...

Page 264: ...xx 18 YY MM DD xxxxxxxx xxx x 19 YY MM DD xxxxxxxx xxxx 20 YY MM DD xxxxxxxx xxx x 15 A x B x C x D x E x F x 16 XX XX YY MM DD XX XX YY MM DD XX XX YY MM D D 17 A xxx B xxx C xxx D xxx E xxx F xx x 18 AA xxx AB xxx BA xxx BB xxx CA xxx CB xxx DA xxx DB xxx EA xxx EB xxx FA xxx FB xx x HEAD INF 2 1 YY MM DD YY MM DD YY MM DD YY MM DD 2 YY MM DD YY MM DD YY MM D D 3 xxxxxxxx xxxxxxxx xxxxxxx x 4 xx...

Page 265: ...AM0 F REF xxxxxx xxxxxx xxxxxx xxxxxx PHASE xxx xxx xxx xx x AMP xxx xxx xxx xxx RATE xxx xxx xxx xx x PARAM0 B REF xxxxxx xxxxxx xxxxxx xxxxxx PHASE xxx xxx xxx xx x AMP xxx xxx xxx xxx RATE xxx xxx xxx xx x LF A ROLL LARGE XXX XXXX MIDDLE XXX XXXX SMALL XXX XXXX SMALLER XXX XXX X CUT LARGE XXX XXXX MIDDLE XXX XXXX SMALL XXX XXXX SMALLER XXX XXX X LF B ROLL LARGE XXX XXXX MIDDLE XXX XXXX SMALL XX...

Page 266: ...ata in the main controller PCB is copied to the MC relay PCB c Exiting the PCB replacement mode Turning off the Power button of the printer allows you to exit the PCB replacement mode For details on how to replace the PCB see DISASSEMBLY REASSEMBLY Points to Note on Disassembly and Reassembly PCBs 2 Download mode Use this mode only when updating the firmware without performing initialization This ...

Page 267: ...Mar 19 2014 PARTS CATALOG iPF786 785 781 780 765 760 755 750 ...

Page 268: ... the item to be orderd Whenever ordering parts consult this Parts Catalog for all of the information pertaining to each item Be sure to include in the Parts Request the full item description the item part number and the quantity COPYRIGHT C 1999 CANON INC Use of this manual should be strictly supervised to avoid disclosure of confidential information ...

Page 269: ...LINEAR SCALE 2 17 07 CARRIAGE UNIT 2 18 08 AIR FLOW FAN UNIT 2 21 09 CUTTER UNIT 2 23 10 PLATEN GUIDE UNIT 2 25 11 PINCH ROLLER UNIT 2 27 12 FEED ROLLER UNIT 2 28 13 TOOL 2 30 R1 STAND UNIT ST 33 2 31 R2 STAND UNIT ST 34 2 33 ZZA MECHANICAL STANDARD PARTS HOW TO USE 2 37 ZZB MECHANICAL STANDARD PARTS SCREWS 2 38 ZZC MECHANICAL STANDARD PARTS BOLTS 2 45 ZZD MECHANICAL STANDARD PARTS NUTS 2 46 ZZE M...

Page 270: ...0 07 23 QC3 1527 000 07 35 QC3 1531 000 07 4 QC3 1532 000 07 5 QC3 1533 000 07 6 QC3 1534 010 07 7 QC3 1542 000 05 13 QC3 1550 000 05 5 QC3 1552 000 08 6 QC3 1553 000 02 22 QC3 1555 000 09 1 QC3 1568 000 08 14 QC3 1569 000 08 15 QC3 1570 000 08 17 QC3 1571 000 08 18 QC3 1572 000 08 19 QC3 1574 000 08 20 QC3 1612 000 05 25 QC3 1615 000 05 33 QC3 1616 000 05 34 QC3 1617 000 05 35 QC3 1621 000 07 13 ...

Page 271: ...1 5143 000 07 39 QK1 9687 000 07 38 QK1 9860 000 05 71 QL2 3157 010 10 5 QL2 3158 010 10 4 QL2 3159 010 10 3 QL2 3160 010 10 2 QL2 3172 030 02 21 QL2 3173 010 02 20 QL2 3175 000 03 36 QL2 3175 000 07 11 QL2 3182 000 12 1 QL2 3183 000 08 16 QL2 3203 000 07 14 QM3 1355 010 05 21 QM3 3267 010 01 13 QM3 3269 010 01 15 QM3 4569 010 07 31 QM3 4574 000 07 22 QM3 4582 000 04 11 QM3 4583 000 09 9 QM3 4584 ...

Page 272: ... 07 34 QU1 8279 000 01 25 QU1 8293 000 R2 7 QY9 0037 000 13 3 QY9 0103 000 13 1 RK2 2884 000 03 48 WC4 5052 000 05 9 WC4 5052 000 08 13 WG8 5776 000 03 38 WG8 5776 000 05 30 WG8 5776 000 05 30 WG8 5776 000 09 8 WG8 5849 000 05 10 WG8 5849 000 08 4 WG8 5849 000 12 5 WM2 5278 000 04 3 WM2 5280 000 04 3 WM2 5285 000 04 3 WT2 0136 000 05 39 WT2 0204 000 05 48 WT2 5056 000 05 44 WT2 5056 000 08 21 WT2 ...

Page 273: ...Catalog iPF786 iPF785 iPF781 iPF780 120 230V Q51 2435 000 230 CHN Q51 2436 000 230 KOR Q51 2438 000 120 230V Q51 2434 000 100V Q51 2437 000 120 230V Q51 2425 000 230 CHN Q51 2426 000 230 KOR Q51 2428 000 120 230V Q51 2424 000 100V Q51 2427 000 ...

Page 274: ... Q51 2366 000 100V Q51 2367 000 230 KOR Q51 2368 000 120 230V Q51 2354 000 230 CHN Q51 2356 000 100V Q51 2357 000 230 KOR Q51 2358 000 120 230V Q51 1894 000 230 CHN Q51 1896 000 100V Q51 1897 000 230 KOR Q51 1898 000 120 230V Q51 1764 000 230 CHN Q51 1766 000 ...

Page 275: ...STAND UNIT ST 33 STAND UNIT ST 34 100V Q51 1767 000 230 KOR Q51 1768 000 Q51 2560 000 Q51 2800 000 ...

Page 276: ... 2 21 09 CUTTER UNIT 2 23 10 PLATEN GUIDE UNIT 2 25 11 PINCH ROLLER UNIT 2 27 12 FEED ROLLER UNIT 2 28 13 TOOL 2 30 R1 STAND UNIT ST 33 2 31 R2 STAND UNIT ST 34 2 33 ZZA MECHANICAL STANDARD PARTS HOW TO USE 2 37 ZZB MECHANICAL STANDARD PARTS SCREWS 2 38 ZZC MECHANICAL STANDARD PARTS BOLTS 2 45 ZZD MECHANICAL STANDARD PARTS NUTS 2 46 ZZE MECHANICAL STANDARD PARTS RETAINING RINGS 2 47 ...

Page 277: ...2 1 FIGURE 01 PRINTER ACCESSORIES SEE FIGURE R1 R2 STAND UNIT 23 17 18 19 20 22 21 3 16 11 26 26 4 10 8 503 12 6 7 5 9 502 502 14 24 501 13 15 503 1 2 25 ...

Page 278: ...13 000 1 CAP SPOOL LEFT 10 QC3 1714 000 1 CAP SPOOL RIGHT 11 QM3 5890 000 1 FLANGE UNIT R 12 QU1 0369 000 1 GEAR 15T 13 QM3 3267 010 1 FLANGE UNIT L 14 QC1 6912 000 1 LEVER LOCK FLANGE 15 QM3 3269 010 1 ROLL HOLDER UNIT L 16 QM3 5893 000 1 ROLL HOLDER UNIT R 17 QK1 5097 000 1 CORD POWER 100V 18 QK1 5098 000 1 CORD POWER 120V UL 19 QK1 1392 000 1 CORD POWER 230V 20 QK1 5099 000 1 CORD POWER 230V AU...

Page 279: ...2 3 502 XD2 1100 322 2 RETAINING RING E TYPE 503 XD2 1100 502 2 RETAINING RING E TYPE FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C ...

Page 280: ...2 4 FIGURE 02 COVERS iPF786 785 781 780 iPF686 685 681 680 1 14 8 9 5 4 3 16 15 18 17 6 7 12 19 21 20 13 11 10 501 501 2 23 23 23 24 22 25 32 28 29 501 30 501 31 27 28 29 501 30 501 26 1 ...

Page 281: ...1 LEFT COVER UNIT iPF765 760 755 750 7 QM4 8477 000 1 LEFT COVER UNIT iPF786 785 781 780 8 QM3 5886 000 1 RIGHT COVER UNIT iPF765 760 755 750 8 QM4 8478 000 1 RIGHT COVER UNIT iPF786 785 781 780 9 QC3 1742 000 1 CAP BLANKING 10 QM3 5908 000 1 INK TANK COVER UNIT L iPF765 760 755 750 11 QM3 5909 000 1 INK TANK COVER UNIT R iPF750 11 QM3 5942 000 1 INK TANK COVER UNIT R iPF755 11 QM4 8157 000 1 INK ...

Page 282: ...786 785 781 780 28 QD1 1240 000 2 INK TANK COVER iPF786 785 781 780 29 QD1 1253 000 2 PLATE SUPPORT iPF786 785 781 780 30 QD1 1254 000 2 JOINT INK TANK COVER iPF786 785 781 780 31 QD1 1234 000 1 FRONT COVER R iPF786 785 781 780 32 QD1 1238 000 1 INK TANK COVER TOP R iPF780 32 QD1 1281 000 1 INK TANK COVER TOP R iPF781 32 QD1 1278 000 1 INK TANK COVER TOP R iPF785 32 QD1 1282 000 1 INK TANK COVER T...

Page 283: ... D D E E 48 46 502 19 8 9 47 47 20 502 12 502 502 502 2 2 3 7 7 7 502 502 502 502 502 502 17 6 42 46 501 37 22 24 24 26 31 32 36 27 47 47 40 501 39 38 34 35 49 41 30 29 28 503 502 10 23 503 25 33 18 15 47 502 47 19 13 21 11 5 502 43 44 45 502 47 47 14 16 18 4 1 1 1 50 50 50 50 50 2 2 2 2 51 52 ...

Page 284: ... SPRING TORSION 12 QC3 1634 000 1 MOUNT SPOOL LEFT 13 QC3 1639 000 1 MOUNT SPOOL RIGHT 14 QC3 1759 000 1 RAIL SPOOL LEFT 15 QC3 1760 000 1 RAIL SPOOL RIGHT 16 QC3 1631 000 1 HOLDER SPOOL LEFT 17 QC3 1638 000 1 HOLDER SPOOL RIGHT 18 QC3 1819 000 2 COVER SUPPORT 19 QC3 1938 000 2 DAMPER AIR 20 QC3 1633 000 1 HOLDER DAMPER LEFT 21 QC3 1648 000 1 HOLDER DAMPER RIGHT 22 QC3 1647 000 1 COVER SPOOL GEAR ...

Page 285: ... MOTOR 43 QM3 5887 020 1 ROLL COVER UNIT 44 QC3 1706 000 1 GUIDE SLIDE 45 QC3 1707 000 1 LOCK SLIDE GUIDE 46 WT2 5694 000 3 CLIP CLAMP WIRE 47 XA9 1386 000 10 SCREW RS M3X8 48 RK2 2884 000 1 ENVIRONMENT SENSOR PCB ASS Y 49 QM3 5870 000 1 GEAR UNIT 50 XA9 1928 000 AR SCREW TP M3X8 51 QU1 2456 000 1 SPRING TORSION 52 QC3 1650 010 1 HOLDER SENSOR FLAG 501 XB1 2300 409 4 SCREW MACHINE M3X4 502 XB4 540...

Page 286: ...J2801 J3901 J4102 J3301 J3302 J4501 J20 J14 J9 J10 J13 J21 J5 J4 J11 J8 CN1 J42 J47 J31 J51 J24 J23 J53 J52 J37 J41 J50 J39 J54 J3201 J2701 J2601 J3001 J2951 J2801 J3901 J4102 J3301 J4501 J15 J14 J9 J10 J13 J21 J5 J4 J11 J8 iPF786 785 781 780 iPF765 760 755 750 iPF786 785 765 755 A A 6 9 6 6 501 3 2 4 5 5 9 5 8 7 503 1 502 4 4 10 11 8 7 ...

Page 287: ...00BEVT 22ZCT0 iPF755 80GB 3 WM2 5278 000 1 HDD MK1676GSX HDD2J96QSL iPF755 160GB 3 WM2 5280 000 1 HDD MK2575GSX HDD2L05QSL iPF765 250GB 3 WM2 5285 000 1 HDD MQ01ABF032 iPF786 785 320GB 4 XA9 1928 000 AR SCREW TP M3X8 5 WT2 5694 000 3 CLIP CLAMP WIRE 6 WT2 5738 000 7 CLAMP CABLE 7 QM3 4585 020 1 HARNESS WIRE LEFT iPF765 760 755 750 7 QM7 7296 000 1 HARNESS WIRE LEFT iPF786 785 781 780 8 QM3 4587 00...

Page 288: ...36 13 13 10 501 503 12 11 2 3 4 1 39 39 41 48 45 44 40 41 41 41 9 5 8 7 10 10 6 502 15 20 18 503 21 21 34 35 33 34 35 33 31 503 32 503 503 503 503 503 503 503 503 43 42 503 22 503 30 26 25 24 23 28 29 27 501 30 26 25 24 23 28 29 27 501 37 38 16 17 19 20 18 19 504 504 46 46 46 46 52 50 49 51 53 ...

Page 289: ...T200 FT202 FT203 J16 J19 J15 J17 J14 iPF786 785 781 780 36 13 13 10 501 503 12 11 2 3 4 1 39 39 41 48 45 44 40 41 41 41 9 5 8 7 10 10 6 502 15 22 46 46 46 46 52 50 49 51 53 56 57 58 56 57 58 54 55 503 503 66 67 62 72 73 46 46 503 501 68 70 71 30 69 59 60 59 64 65 63 503 501 68 70 71 30 69 61 ...

Page 290: ...750 17 QM3 5856 020 1 INK SUPPLY UNIT R iPF765 760 755 750 18 QC2 0729 000 6 HOLDER INK TANK iPF765 760 755 750 19 QC2 0736 000 6 GUIDE LIGHT iPF765 760 755 750 20 QC2 1281 000 6 LEVER INK TANK iPF765 760 755 750 21 QM3 1355 010 2 INK TANK ROM PCB UNIT iPF765 760 755 750 22 XA9 1386 000 2 SCREW RS M3X8 23 QC2 0739 000 2 GEAR VALVE 2 iPF765 760 755 750 24 QC2 0832 000 2 BELT TIMING iPF765 760 755 7...

Page 291: ... WT2 0204 000 1 CLAMP CORD 49 QC3 1928 000 1 MOUNT JOINT INK 50 QC3 1929 000 1 JOINT A INK 51 QC3 1930 000 1 JOINT B INK 52 QC3 1931 000 1 CLAMP 53 QC3 1939 000 1 TAPE MOUNT JOINT INK 54 QM4 8467 000 1 INK SUPPLY MOUNT UNIT L iPF786 785 781 780 55 QM4 8463 000 1 INK SUPPLY MOUNT UNIT R iPF786 785 781 780 56 QD1 1230 000 2 ABSORBER INK iPF786 785 781 780 57 QD1 1231 000 4 ABSORBER INK iPF786 785 78...

Page 292: ...E 6T 52T iPF786 785 781 780 70 QD1 1233 000 2 GEAR VALVE 22T 80T iPF786 785 781 780 71 QK1 9860 000 2 MOTOR 24V DC iPF786 785 781 780 72 QM4 8464 000 1 INK SUPPLY UNIT L iPF786 785 781 780 73 QM4 8459 000 1 INK SUPPLY UNIT R iPF786 785 781 780 501 XB1 2260 409 6 SCREW BINDING HEAD M2 6X4 502 XB1 2300 607 2 SCREW BH3X6 503 XB4 5300 807 27 SCREW P M3X8 504 XB4 5401 007 8 SCREW M4X10 FIGURE KEY NO PA...

Page 293: ...E KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C Fig 06 NPN RF LINEAR SCALE 1 QC3 1878 000 1 SCALE LINEAR iPF765 760 755 750 1 QD1 0006 000 1 SCALE LINEAR iPF786 785 781 780 2 QU1 2437 000 1 SPRING TENSION 2 1 ...

Page 294: ...URE 07 CARRIAGE UNIT J5 J4 J64 J6 J64 J63 J63 A B B C C A 8 9 41 23 44 4 3 2 28 28 34 40 24 39 25 14 31 15 16 16 17 26 13 18 30 22 21 501 501 29 30 38 33 27 32 27 19 44 44 1 12 43 6 37 35 36 5 7 11 10 42 44 45 ...

Page 295: ...00 1 SPRING TENSION 13 QC3 1621 000 1 SUPPORT TUBE 14 QL2 3203 000 1 GUIDE TUBE 15 QM3 5951 010 1 INK TUBE UNIT 16 QC1 0008 000 2 JOINT LEVER B 17 QE1 2819 010 1 JOINT LEVER A 18 QU1 2445 000 1 SPRING TENSION 19 QM3 5824 020 1 CARRIAGE UNIT iPF765 760 755 750 19 QM4 8458 000 1 CARRIAGE UNIT iPF786 785 781 780 21 QC3 1524 000 1 COVER LINEAR ENCODER 22 QM3 4574 000 1 ENCODER SENSOR UNIT 23 QC3 1526 ...

Page 296: ...7 QM3 4613 000 1 FLEXIBLE CABLE UNIT 38 QK1 9687 000 1 CABLE FLEXIBLE 39 QK1 5143 000 1 CABLE FLEXIBLE 40 QU1 2440 000 2 SPRING COMPRESSION 41 QK1 5068 000 1 MOTOR DC 42 QM3 4591 000 1 HARNESS WIRE INTERLOCK RELAY 43 QM3 4590 000 1 HARNESS WIRE INTERLOCK 44 XA9 1928 000 6 SCREW TP M3X8 45 WT2 5981 000 2 CLAMP CORD 501 XB4 5300 807 7 SCREW P M3X8 FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION ...

Page 297: ...2 21 FIGURE 08 AIR FLOW FAN UNIT J43 J44 J45 J65 J21 J22 J23 502 502 22 22 10 9 13 22 23 23 23 15 14 18 19 20 27 12 1 501 5 6 7 21 501 24 4 2 3 17 16 22 13 21 21 25 11 21 21 26 8 27 27 28 ...

Page 298: ... 11 QK1 2086 000 1 FAN 12 QM3 5805 000 1 WASTE INK BOX UNIT 13 WC4 5052 000 2 MICRO SWITCH 14 QC3 1568 000 1 COVER FRONT DUCT 15 QC3 1569 000 1 COVER FRONT DUCT LEFT 16 QL2 3183 000 1 COVER FRONT DUCT RIGHT 17 QC3 1570 000 1 ABSORBER INK 18 QC3 1571 000 4 ABSORBER INK 19 QC3 1572 000 1 ABSORBER INK 20 QC3 1574 000 1 SEAL FRONT DUCT 21 WT2 5056 000 6 CLIP CORD 22 WT2 5694 000 6 CLIP CLAMP WIRE 23 X...

Page 299: ...2 23 FIGURE 09 CUTTER UNIT J12 J7 J11 J31 J34 J33 A A 10 8 1 502 7 5 13 13 9 11 8 501 6 12 2 3 4 14 14 14 15 503 ...

Page 300: ...TER 5 QC1 4850 000 1 BELT TIMING 6 QK1 0550 000 1 MOTOR 24V DC 7 QU1 0365 000 1 GEAR 30T 8 WG8 5776 000 2 PHOTO INTERRUPTER SG2481 9 QM3 4583 000 1 HARNESS WIRE CUTTER LEFT 10 QM3 4584 000 1 HARNESS WIRE CUTTER RIGHT 11 WT2 5056 000 1 CLIP CORD 12 WT2 5694 000 2 CLIP CLAMP WIRE 13 XA9 1386 000 2 SCREW RS M3X8 14 XA9 1928 000 AR SCREW TP M3X8 15 QM3 5961 000 1 CUTTER SUPPORT UNIT 501 XB1 2260 409 2...

Page 301: ...2 25 FIGURE 10 PLATEN GUIDE UNIT 1 3 6 2 8 4 5 10 10 10 9 9 11 ...

Page 302: ...9 020 1 TUBE GUIDE UNIT 2 QL2 3160 010 1 MOUNT MULTI SENSOR REFERENCE 3 QL2 3159 010 1 PLATEN LEFT 4 QL2 3158 010 1 PLATEN 5 QL2 3157 010 1 PLATEN RIGHT 6 QC3 1916 010 2 GUIDE DELIVERY UPPER 8 QC3 1458 010 2 GUIDE DELIVERY 9 XA9 1386 000 9 SCREW RS M3X8 10 XA9 1928 000 AR SCREW TP M3X8 11 QM3 5971 010 1 GUIDE DELIVERY UPPER HP ...

Page 303: ...MARKS S V C Fig 11 NPN RF PINCH ROLLER UNIT 1 QM3 5946 000 1 RELEASE LEVER UNIT 2 QU1 0360 000 1 GEAR RELEASE 14T 3 QU1 2442 000 1 SPRING TENSION 4 QM3 5817 000 9 PAPER GUIDE ROLLER UNIT 6 QC3 1480 000 18 SPRING TORSION 7 QM3 5816 020 9 HOLDER PINCH ROLLER 9 XA9 1928 000 AR SCREW TP M3X8 4 7 6 2 1 3 9 ...

Page 304: ...2 28 FIGURE 12 FEED ROLLER UNIT J2 J3 J4201 J4101 10 10 9 11 3 2 2 502 4 13 5 501 1 6 7 8 14 12 12 13 15 15 15 503 18 18 17 16 503 ...

Page 305: ...CODE 7 QC2 0998 000 1 FLANGE PULLEY 8 QC2 0957 000 1 BELT DRIVE PAPER TRANSPORT 9 QM3 5815 000 1 FEED ROLLER ASS Y 10 QC3 1478 000 2 BUSHING 11 QM3 4611 000 1 HARNESS WIRE MOTOR 12 WT2 5738 000 2 CLAMP CABLE 13 WT2 5056 000 3 CLIP CORD 14 WT2 5737 000 2 CLIP CABLE 15 XA9 1928 000 4 SCREW TP M3X8 16 QM3 5803 010 1 BOTTOM COVER UNIT L 17 QM3 5804 010 1 BOTTOM COVER UNIT R 18 XA9 1386 000 4 SCREW RS ...

Page 306: ...TOOL FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C Fig 13 NPN RF TOOL 1 QY9 0103 000 1 COVER SWITCH TOOL 2 FY9 6022 000 1 LUBE FLOIL G 5000H GREASE 3 QY9 0037 000 1 GREASE EU 1 1 2 3 ...

Page 307: ...2 31 FIGURE R1 STAND UNIT ST 33 A A C C B B 501 501 6 13 14 9 10 10 1 10 10 9 11 11 11 4 5 15 20 19 2 15 19 5 4 11 13 13 13 14 12 8 6 6 7 7 7 502 502 502 16 18 17 18 23 22 3 19 21 20 19 3 21 ...

Page 308: ...RY 9 QC2 9785 000 2 HOOK BASKET 10 QC3 1732 000 4 CAP STAND 11 QD1 1095 000 4 CASTER W STOPPER 12 QC2 4116 000 1 SCREW HEX SOCKET M4X10 13 QC1 5141 000 16 SCREW ALLEN M8X20 14 QC2 5993 000 4 SCREW HEX SOCKET M4X30 15 QC3 0133 000 2 SCREW STEPPED M4 16 QC3 1747 000 1 ROD STOPPER 36 17 QC3 1442 000 1 ROD AL 36 18 QC3 1455 000 2 ROD SIDE AL 19 QC2 6323 010 2 SUPPORT ROD 20 QD1 0005 000 1 HOLDER ROD R...

Page 309: ...E R2 STAND UNIT ST 34 A F F C C B A B 3 3 4 4 5 35 37 37 35 36 8 7 6 2 6 5 25 25 27 27 502 27 28 26 25 32 29 36 29 30 30 31 36 31 504 31 33 33 33 501 34 34 33 31 30 30 36 36 36 36 503 503 504 501 502 502 36 38 39 ...

Page 310: ...34 E F F D D E 32 14 503 503 20 32 13 1 504 16 503 503 9 9 504 23 19 503 10 10 10 10 504 504 504 504 504 504 504 12 12 12 18 19 10 22 22 10 10 504 504 504 503 11 9 9 19 15 503 504 503 19 17 24 21 503 503 ...

Page 311: ...ASKET 12 QC3 1958 000 3 SPACER BASKET 13 QC3 1969 000 1 JOINT C R 14 QC3 1962 000 1 JOINT C L 15 QC3 1948 000 1 JOINT SLIDE R 16 QC3 1947 000 1 JOINT SLIDE L 17 QM3 5997 000 1 LINK ARM UNIT R 18 QM3 5996 000 1 LINK ARM UNIT L 19 QC3 1946 000 4 JOINT ROD 20 QC3 1943 000 1 ROD AL A 36 21 QC3 1944 000 1 ROD AL B 36 22 QC3 1945 000 2 ROD AL C 23 QC3 1963 000 1 ROD AL D 36 24 QC3 1955 000 1 ROD STOPPER...

Page 312: ...M4 36 XA9 0949 000 22 SCREW RS M4X10 37 XZ9 0697 000 2 BUSHING 38 QD1 0005 000 1 HOLDER ROD R 39 QD1 0004 000 1 HOLDER ROD L 501 XB7 2301 009 4 NUT 502 XB4 5300 807 6 SCREW P M3X8 503 XB4 6301 205 12 SCREW TAPPING PAN HEAD M3X12 504 XB4 6302 505 27 SCREW TAPPING PAN HEAD M3X25 FIGURE KEY NO PARTS NUMBER R A N K Q TY DESCRIPTION SERIAL NUMBER REMARKS S V C ...

Page 313: ...arts About a mechanical standard parts A Mechanical standard parts is a mechanical part which not parts peculiar to a product They are parts which are common to a Canon product and are used such as a screw and a washer The Fig No and parts number of the mechanical standard parts are not listed in the product parts catalog Refer to the parts catalog of mechanical standard parts when checking the pa...

Page 314: ...d size mm Pan head Class 1 Countersunk head Class 1 Oval countersunk head Class 1 Pan head Class 3 Pan head Class 2 1 1 Cross Recessed Head Screws for Precision Equipments XA1 1 6 7 XA1 3 XA1 4 D d D d L H D d L K H L H Screws XB1 2400 609 Type No XB1 2 expresses Binding head machine screw Normal designation d 40 expresses M4 0 Length L 0 60 expresses a length of 6 0mm Material and Surface treatme...

Page 315: ... 4 5 0 8 0 85 0 9 1 1 3 1 2 2 5 2 8 3 0 2 0 2 0 2 2 5 2 8 3 3 5 4 3 4 5 0 5 0 55 0 5 0 6 0 9 0 8 Head size mm With tatered end pan head Class 1 With tatered end pan head Class 3 With tatered end countersunk head With tatered end pan head Class 2 With parallel end ultra thin head With parallel end pan head Class 1 With parallel end pan head Class 3 With parallel end countersunk head With parallel e...

Page 316: ...1 75 2 3 2 8 4 5 6 8 10 1 6 2 2 45 3 2 4 8 12 12 12 16 20 4 3 5 3 5 5 6 3 8 3 10 3 1 2 1 5 1 6 1 9 2 5 3 1 Head size mm Screw part length b Pan head Binding head Countersunk head Oval countersunk head 1 3 Cross Recessed Head Screws XB1 1 XB1 2 XB1 3 XB1 4 d k d k L k L k d k L f k d k L f k ...

Page 317: ...sher and plain washer circular bright Binding head Plain washer circular bright Binding head Spring washer Binding head Toothed lock washer Binding head Spring washer and plain washer circular bright 1 4 Cross Recessed Head Screws with Captive Washer XB2 1 XB2 2 XB2 3 XB2 4 XB2 5 XB2 6 XB2 7 XB2 8 L L L L L L L L ...

Page 318: ...3 2 3 2 Head size mm M3 M4 6 3 8 3 1 3 1 7 1 9 2 5 Head size mm For metallic materials For metallic materials with clawed Binding head 1 5 Hexagon Head Tapping Screws for Matallic Materials 1 6 Special Tapping Screws d k L f k D L H B ...

Page 319: ...M3 M4 M5 4 5 4 5 5 5 7 9 1 7 1 7 2 2 6 3 3 6 5 6 5 8 10 12 2 1 2 1 1 75 3 2 4 5 5 5 5 6 3 8 3 10 3 1 6 1 6 1 9 2 5 3 1 Head size mm Pan head Binding head Countersunk head Pan head Binding head Flanged pan head 1 7 General Head Tapping Screws XB4 6 XB4 8 XB4 7 1 8 Tapping Screws for Metallic Materials XB5 1 XB5 6 XB5 2 L k d k d d k d L k d k d L k d d k L f k d d k L f k d d k L k ...

Page 320: ... 2 2 2 8 0 8 1 1 5 2 2 5 3 5 M6 3 3 5 1 5 2 9 3 3 4 0 55 0 75 1 25 1 75 2 25 3 2 3 7 Head size mm M2 M2 5 M2 6 M3 M5 M5 5 6 5 8 10 12 1 7 2 1 2 5 3 2 4 Head size mm Cone point Double point Flat point Flanged pan head 1 9 Hexagon Socket Set Screws 1 10 Flanged Pan Head Machine Screws XB6 1 XB6 2 XB6 3 d d k L k d t L t S d p L d 1 L ...

Page 321: ...socket head cap screws 2 1 Hexagon socket head cap screws L b K d k S Bolt Socket head cap screw XB7 1080 409 Type No XB7 1 expresses Hexagon socket head cap screws Normal designation d 080 expresses M8 0 Length L 40 expresses a length of 40mm Material and Surface treatment 9 expresses Steel Black zinc trivalent chromate treating from Table 1 2 Bolts Socket head cap screw How to read Parts Numbers...

Page 322: ...gon nut Style 1 double chamfered Hexagon nut Style 1 washer faced Hexagon nut Style 2 double chamfered Hexagon nut Style 2 washer faced Hexagon nut Hexagon thin nut double chamfered Hexagon thin nut not chamfered 3 1 Hexagon Nuts and Hexagon Thin Nuts S m m Nuts XB7 2100 309 Type No XB7 210 expresses Hexagon nut class 1 Normal designation d 0 30 expresses M3 0 Material and Surface treatment 9 expr...

Page 323: ... 91 0 8 1 2 1 5 2 2 5 3 4 5 6 7 8 9 10 10 10 11 12 12 7 13 5 15 16 5 2 3 4 5 6 7 9 11 12 14 16 18 20 0 7 0 7 0 7 0 7 0 9 0 9 0 9 1 0 2 0 3 0 4 0 4 0 4 0 6 0 6 0 6 0 8 0 8 0 8 0 8 1 D mm Retaining ring E type Type 1 Retaining ring E type Type 2 5 1 Retaining Rings E type D t d Retaining Rings XD2 1100 202 Type No XD2 110 expresses retaining ring E type Type1 Nominal designation 0 20 expresses a 020...

Page 324: ... 045 4 25 0 8 2 050 4 75 0 8 2 2 060 5 7 1 2 4 070 6 7 1 2 7 080 090 100 7 7 8 65 9 65 1 1 2 1 2 3 3 3 3 5 t mm Nominal designation No of teeth Table 5 d2 mm t mm 015 1 4 5 2 0 25 0 25 0 25 0 25 0 25 0 25 0 25 0 25 0 25 3 3 3 4 4 5 5 5 6 020 1 9 6 024 2 3 6 4 030 2 8 8 040 3 8 9 050 4 8 10 060 5 8 11 080 7 8 13 100 9 8 15 4 D mm Grip ring Toothed retaining ring 5 2 Grip Rings 5 3 Toothed Retaining...

Page 325: ... 2 4 6 2 4 7 5 2 5 2 5 2 5 7 5 8 5 9 6 1 6 5 6 5 6 5 6 8 6 9 7 4 7 4 7 8 8 8 8 3 8 5 2 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 5 3 3 3 011 11 8 1 8 012 13 1 8 014 15 1 2 016 17 3 2 018 19 5 2 5 019 020 20 5 2 5 022 21 5 1 2 5 23 5 1 2 5 025 028 030 032 035 037 040 042 045 047 050 052 055 060 062 068 072 075 080 085 090 095 26 9 30 1 32 1 34 4 37 8 39 8 43 5 45 5 48 5 50 5 54 ...

Page 326: ......

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