Canon Finisher-Q1 Service Manual Download Page 31 | Manualshive

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Chapter 3

　

Parts

Replacement

Procedure

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Summary of Contents for Finisher-Q1

Page 1: ...Oct 25 2004 Service Manual Finisher Sorter DeliveryTray Puncher Q1 S1 T1 ...

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Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the in...

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Page 7: ...cedure 3 1 External Covers 3 1 3 1 1 Front Cover 3 1 3 1 1 1 Removing the Front Cover 3 1 3 1 2 Upper Cover 3 1 3 1 2 1 Removing the Upper Cover 3 1 3 2 Drive System 3 3 3 2 1 Punch Motor 3 3 3 2 1 1 Removing the Upper Cover 3 3 3 2 1 2 Removing the Punch Motor 3 3 3 3 Electrical System 3 5 3 3 1 Photosensor PCB 3 5 3 3 1 1 Removing the Upper Cover 3 5 3 3 1 2 Removing the Upper Cover 3 5 3 3 1 3 ...

Page 8: ...nt at Time of Parts Replacement 4 3 4 3 1 1 Registering the Number of Punch Holes 4 3 4 4 Outline of Electrical Components 4 4 4 4 1Sensors 4 4 4 4 2Motors and Solenoids 4 4 4 4 3PCBs 4 5 4 5 Variable Resistors VR Light Emitting Diodes LED and Check Pins by PCB 4 6 4 5 1Outline 4 6 4 5 2Punch Controller PCB 4 6 4 5 3Functions of the DIP Switch 4 6 Chapter 5 Error Code 5 1 Overview 5 1 5 1 1Outline...

Page 9: ...Chapter 1 Specifications ...

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Page 11: ...Contents Contents 1 1 Product Specifications 1 1 1 1 1 Specifications 1 1 1 2 Names of Parts 1 4 1 2 1 External View 1 4 1 2 2 Cross Section 1 5 ...

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Page 13: ... A4 A4R B5 B5R LDR LGL LTR LTR R 182 to 297 mm 2 or 3 holes 3 holes 2 holes 2 holes LGL LTR R A4R 3 holes LDR LTR A3 A4 279 to 297 mm 4 holes FRA 4 holes LDR LTR A3 A4 279 to 297 mm 4 holes SWD 4 holes A3 A4 A4R B4 B5 B5R LDR LGL LTR LTR R 182 to 297 mm Paper weight 64 g m2 to 128 g m2 Transparency is not allowd Punched hole diameter 2 holes 6 5 mm 2 or 3 holes 8 0 mm 4 hoels 6 5 mm Punched scrap ...

Page 14: ...5 mm Weight Approx 3 9 kg Maximum power consumption stanby 0 5 W or less operation 10 4 W Power supply From finisher unit 24 VDC 13 VDC 5 VDC Item Specifications Remarks 12 3 0 47 0 12 in 80 1 3 15 0 04 in 40 3 1 57 0 12 in 12 3 mm 0 47 0 12 in 70 1 mm 2 76 0 04 in 12 3 mm 0 47 0 12 in 108 1 mm 4 25 0 04 in 108 1 mm 4 25 0 04 in 108 3 mm 35 3 mm 12 3 mm 0 47 0 12 in 80 1 mm 3 15 0 04 in 80 1 mm 3 ...

Page 15: ...Chapter 1 1 3 d Puncher Unit T1 F 1 4 12 3 mm 0 47 0 12 in 21 1 mm 0 83 0 04 in 70 1 mm 2 76 0 04 in 21 1 mm 0 83 0 04 in 35 3 mm ...

Page 16: ...Chapter 1 1 4 1 2 Names of Parts 1 2 1 External View 0006 6507 F 1 5 T 1 2 1 Upper cover 2 Jam handling lever 3 Punch dust container ...

Page 17: ...Chapter 1 1 5 1 2 2 Cross Section 0006 6509 F 1 6 T 1 3 1 Cam 2 Hole puncher 3 Punch dust container ...

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Page 19: ...Chapter 2 Functions ...

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Page 21: ...tion 2 1 2 1 1 Functional Construction 2 1 2 2 Feed Drive System 2 2 2 2 1 Overview 2 2 2 2 2 Constraction of the Control System 2 2 2 2 3 Punch Operation 2 3 2 3 Power Supply 2 7 2 3 1 Power Supply Route 2 7 2 3 2 Protection Function 2 7 ...

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Page 23: ...ers of the host machine main body finisher Upon detection of the trailing edge of the fed paper the puncher unit stops the paper temporarily and rotates the punch shaft to punch holes along the trailing edge of the paper The above operations are controlled by the finisher controller PCB and every part of the puncher unit are driven under the control of the punch controller PCB F 2 1 Punch drive sy...

Page 24: ...unch motor is a DC motor The home position of the punch shaft is detected by the punch home position sensor To stop the punch motor a DC motor at the home position accurately the punch motor clock sensor counts clock pulses to stop the punch motor when the prescribed clock pulse count is reached Punching is performed once by rotating the punch shaft 180 deg from the home position A light receiving...

Page 25: ... type the half sector of the punch shaft is used when punching 2 holes while the half sector on the opposite side is used when punching 3 holes as instructed by the host machine 2 4 hole Type At the home position the punch home position sensor is ON Punching of the first sheet ends when the punch shaft has rotated in the forward direction 180 deg and the state of the punch home position sensor has...

Page 26: ...n sensor has changed from OFF to ON Also at this time the 3 hole puncher is moved reciprocally in the escape direction hole puncher rise direction on the remaining half peripheral area on the punch shaft To punch three holes the 2 hole puncher is moved reciprocally in the escape direction hole puncher rise direction The following illustrates punching when two sheets are punched with two holes 1 A ...

Page 27: ...irection hole punched punch shaft is rotated 180 in the forward direction punch operation completed Sensor flag Punch home position sensor PI63 Punch shaft Eccentric cam Hole puncher Die Die Sheet Punched scrap punch shaft stopped home position punch shaft is rotated 90 deg in the forward direction hole puncher rises to topmost position punch shaft is rotated 180 deg in the forward direction hole ...

Page 28: ...w F 2 8 punch shaft is rotated 90 in the reverse direction hole puncher rises to topmost position punch shaft is rotated 180 in the reverse direction hole puncher returns to original position punch shaft stopped home position ...

Page 29: ... V is used to drive sensors trailing edge sensor punch dust full sensor and the IC on the punch controller PCB F 2 9 2 3 2 Protection Function 0008 3838 The 24 V line used to drive the motor and solenoid is provided with a fuse which is blown when an excessive current flows 24V 5V Finisher controller PCB 24V 5V 5V Punch controller PCB Punch motor Photosensor PCB Logic 5V LED PCB 24V Punch slide so...

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Page 31: ...Chapter 3 Parts Replacement Procedure ...

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Page 33: ...2 1 2 Removing the Punch Motor 3 4 3 3 Electrical System 3 7 3 3 1 Photosensor PCB 3 7 3 3 1 1 Removing the Upper Cover 3 7 3 3 1 2 Removing the Upper Cover 3 7 3 3 1 3 Removing the Photosensor PCB 3 8 3 3 1 4 Removing the Photosensor PCB 3 9 3 3 2 Scrap Full Detector PCB 3 10 3 3 2 1 Removing the scrap full detector PCB 3 10 3 3 3 Punch Controller PCB 3 11 3 3 3 1 Removing the Upper Cover 3 11 3 ...

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Page 35: ...o screws 1 at the back to detach the upper cover 2 F 3 2 3 Open the two wire saddles 1 to disconnect the wiring harness 2 F 3 3 4 Remove the screw 1 to detach the front cover 2 F 3 4 3 1 2 Upper Cover 3 1 2 1 Removing the Upper Cover 0008 1803 1 Remove the screw 1 at the front F 3 5 2 Remove the two screws 1 at the back to detach the 1 1 2 1 2 1 2 1 ...

Page 36: ...upper cover 2 F 3 6 1 2 ...

Page 37: ... to detach the upper cover 2 F 3 8 3 2 1 2 Removing the Punch Motor 0008 1900 3 Remove the screw 1 to slide the plate 2 to the left F 3 9 4 Flip up the Mylar 1 and disconnect the connector 2 F 3 10 5 Remove the screw 1 to remove the sensor mount 2 F 3 11 6 Remove the E ring 1 to detach the pulley 2 and gear 3 7 Remove the E ring 4 to detach the gear 5 1 1 2 1 2 1 2 1 2 ...

Page 38: ...Chapter 3 3 4 F 3 12 8 Remove the two screws 1 to detach the punch motor 2 F 3 13 1 4 5 3 2 1 2 ...

Page 39: ...3 14 2 Remove the two screws 1 at the back to detach the upper cover 2 F 3 15 3 3 1 2 Removing the Upper Cover 0008 4588 1 Remove the screw 1 at the front F 3 16 2 Remove the two screws 1 at the back to detach the top cover 2 F 3 17 3 3 1 3 Removing the Photosensor PCB 0008 4405 1 Remove the screw 1 to detach the PCB cover 2 1 1 2 1 1 2 ...

Page 40: ...ving the Photosensor PCB 0008 4591 1 Remove the screw 1 to detach the PCB cover 2 F 3 20 2 Remove the wiring harness from the guide 1 disconnect the connector 2 and then remove the photosensor PCB 3 F 3 21 3 3 2 Scrap Full Detector PCB 3 3 2 1 Removing the scrap full detector PCB 0008 1864 1 Remove the insulation sheet 1 F 3 22 1 2 1 3 2 1 2 1 3 2 1 ...

Page 41: ...0008 1875 1 Remove the screw 1 at the front F 3 24 2 Remove the two screws 1 at the back to detach the upper cover 2 F 3 25 3 3 3 2 Removing the Punch Controller PCB 0008 1815 1 Remove the screw 1 to move the plate 2 to the left F 3 26 2 Flip up the Mylar 1 and disconnect the seven connectors 2 3 Remove the two screws 3 to remove the punch controller PCB 4 1 2 3 1 1 2 1 2 ...

Page 42: ...F 3 27 4 1 3 2 3 2 ...

Page 43: ...Chapter 4 Maintenance ...

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Page 45: ...ervicing 4 2 4 2 3 1 Periodical Servicing 4 2 4 2 3 2 Periodical Servicing 4 2 4 3 Adjustment 4 3 4 3 1 Adjustment at Time of Parts Replacement 4 3 4 3 1 1 Registering the Number of Punch Holes 4 3 4 4 Outline of Electrical Components 4 4 4 4 1 Sensors 4 4 4 4 2 Motors and Solenoids 4 4 4 4 3 PCBs 4 5 4 5 Variable Resistors VR Light Emitting Diodes LED and 4 6 4 5 1 Outline 4 6 4 5 2 Punch Control...

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Page 47: ...Chapter 4 4 1 4 1 User Maintenance 4 1 1 User Maintenance Items 0008 1798 T 4 1 No Item Timing 1 Disposing of paper waste in response to an alert on host control panel ...

Page 48: ...800 There are no items that are designated as durables 4 2 3 Periodical Servicing 4 2 3 1 Periodical Servicing 0008 1997 T 4 2 4 2 3 2 Periodical Servicing 0008 4136 T 4 3 Item Intervals Description Remarks Photo Sensor PCB 240 000 sheets cleaning dry wiping LED PCB 240 000 sheets cleaning dry wiping Item Intervals Description Remarks Photo Sensor PCB 240 000 sheets cleaning dry wiping LED PCB 240...

Page 49: ...om 1 to 4 shown in the table T 4 4 1 1 cycle of flashing consists of ON for 300 msec and then OFF for 200 msec 3 When the desired type is selected hold down the push switch so that the LED will remain on indicating that the selected type has been registered in EEPROM 4 Put the push switch SW2 back to its original setting and turn off and then on the power ON 1 2 3 4 LED Unit type 1 flashes once an...

Page 50: ...trical Components 4 4 1 Sensors 0008 2000 F 4 2 T 4 5 4 4 2 Motors and Solenoids 0008 2001 F 4 3 Notation Name Parts No Punch control PCB Error SR1 Punch clock sensor WG8 5571 J4 E590 SR2 Punch home position sensor WG8 5571 J4 SR1 SR2 ...

Page 51: ... T 4 7 Notation Name Parts No Punch control PCB SL1 Punch slide solenoid 1 4K1 4051 J3 M1 Punch motor FH5 1074 J2 Ref Name Parts No Punch controller PCB Error 1 Punch controller PCB 4G1 1477 E590 2 Photo sensor PCB 4G1 1491 J7 3 LED PCB 4G1 1490 J8 4 Scrap full detector PCB 4G1 1492 J6 ...

Page 52: ...Do not use the check pins that are not shown in the list They are for use at the factory and require special tools instruments and a high level of accuracy 4 5 2 Punch Controller PCB 0008 2004 F 4 5 4 5 3 Functions of the DIP Switch 0008 2899 Use the following service mode to check the punching operation and the operation of the punch slide after connecting the punch unit 1 Checking the Punch Unit...

Page 53: ...e Swedish 2 Registering the Punch Unit Type hole type 1 Set the DIP switch SW1 as follows F 4 7 2 Then select the type of punch unit by the push switch SW2 Each press on the push switch will cause the indication to change repeatedly from 1 to 4 shown in the table T 4 8 1 1 cycle of flashing consists of ON for 300 msec and then OFF for 200 msec 3 When the desired type is selected hold down the push...

Page 54: ...f the following ON for 300 msec and then OFF 200mesc LED Unit 1 flashes once and goes off 1 4 hole unit French 2 flashes twice and goes off 1 2 3 home unit 3 flashes 3 times and goes off 1 2 hole unit 4 flashes 4 times and goes off 1 4 hole unit Swedish ...

Page 55: ...Chapter 5 Error Code ...

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Page 57: ...ntents 5 1 Overview 5 1 5 1 1 Outline 5 1 5 2 Service Error Code 5 2 5 2 1 E590 5 2 5 3 Jam Codes 5 3 5 3 1 Detecting a Jam 5 3 5 4 Alam Code 5 4 5 4 1 Punch Waste Case Full 5 4 5 4 2 Punch Waste Case Overflow 5 4 ...

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Page 59: ... provided with a function that monitors the condition of the machine communicating a fault it detects to the host machine by means of a code and a detail code In response the host machine indicates the code on its control panel The detail code may be checked in the host machine s service mode ...

Page 60: ...h unit is operated the machine does not detect encoder input within 100 msec punch unit clock error 1162 In the course of punching a move from home position to non home position does not occur within 200 msec or an over run condition has occurred and the machine is in a non home position state punch unit home position detection error 1163 In the course of learning processing the session fails to e...

Page 61: ...l stop copying operation and at the same time indicate the presence of a jam on its control panel T 5 2 Jam type Description Code Punching jam In the course of a punching session a move from home position to non home position does not occur within 200 msec Or an over run condition occurs causing a non home position state 1644 Punch power on jam At time of power on the punch inlet path sensor detec...

Page 62: ... the punch waste from the case found in the compartment Fault Description Timing of detection Resetting The punch waste case has started to overflow After a punch waste case full condition has been detected the sensor has gone on as long as 300 punching operations are executed The punch waste sensor is on at the rising edge of the 24 V power system The machine will assume that the waste case is mi...

Page 63: ...Oct 25 2004 ...

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