Can-Am Spyder ST Limited SE5 Manual Download

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UPDATE SUMMARY

UPDATE SUMMARY

This summary highlights updates to the Predelivery Inspection for MY2014. It does not supersede pro-
cedures detailed further in this publication.

IMPORTANT:

Technicians should read and apply all procedures in this PDI bulletin as applicable to model.

APPLICABLE TO

UPDATE DESCRIPTION

REFERENCE

Uncrating method sequence modified

UNCRATING

Front cargo module installation sequence
additions, modifications and sequence changes

PARTS TO BE INSTALLED

Parts installation sequence additions and
modifications.

PARTS TO BE INSTALLED

New front and side panels (all except Brazil
models)

PARTS TO BE INSTALLED

NEW engine coolant

FLUIDS

ST Models

New low beam headlight adjustment (CE
models)

SETUP

PREDELIVERY

2014-3

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Summary of Contents for Spyder ST Limited SE5

Page 1: ...t Storage Compartment Cover 18 Diagnostic Link Cable DLC 19 Body Parts Installation 19 Front Fenders 20 Windshield 22 Rear Fender 23 Antenna LTD Model Only 25 Hang Tag and Safety Labels 25 Licence Plate Installation 26 Accessories Installation 26 Vehicle Decals 26 FLUIDS 26 General Guidelines 26 Fuel 26 Clutch Fluid SM5 Model 27 Engine Coolant 28 Coolant Level Verification 28 Brake Fluid 29 Engine...

Page 2: ...n this document BRP reserves the right at any time to discontinue or change specifications designs features models or equipment without incurring obligation The illustrations in this document show the typical construction of the different assemblies and may not reproduce the full detail or exact shape of the parts However they represent parts that have the same or similar function The content of t...

Page 3: ...e to model APPLICABLE TO UPDATE DESCRIPTION REFERENCE Uncrating method sequence modified UNCRATING Front cargo module installation sequence additions modifications and sequence changes PARTS TO BE INSTALLED Parts installation sequence additions and modifications PARTS TO BE INSTALLED New front and side panels all except Brazil models PARTS TO BE INSTALLED NEW engine coolant FLUIDS ST Models New lo...

Page 4: ...0 429 D4EH Brazil P N 703 100 386 D4EA D4EB D4ED D4EE D4EF D4EJ D4EK Canada United States of America Spyder ST Limited SE5 D4EC D4EG D4EL Europe P N 703 100 429 C1EB C1EC C1ED C1EE C1EG C1EG C1EH C1EJ C1EK Canada United States of America Spyder ST S SM5 C1EF Europe C2EL Australia P N 703 100 430 C2EM Brazil P N 703 100 387 C2EB C2EC C2ED C2EE C2EF C2EG C2EJ C2EK Canada United States of America 201...

Page 5: ...l crate cover out to ward you then up to clear vehicle fascia NOTICE Do not lift crate cover vertically Pull crate cover out and up at front end of vehicle Refer to illustration rbl2010 002 004_a FRONT OF VEHICLE 1 Pull crate cover out and up to clear front fascia of the vehicle NOTICE The crate cover must be pulled out ward while lifting it to avoid damage to the ve hicle Parts and Sub crate Remo...

Page 6: ... 1 Windshield to remove 2 Cut tapes here 4 Remove front wheels from crate base rbl2013 003 001_b TYPICAL 1 Front wheels 5 On RH side remove shipping covers from fend ers 6 Remove two fenders from sub crate rbs2011 014 002_a TYPICAL RH SIDE SUB CRATE THAT CONTAINS FRONT FENDER 1 Bolts to remove 6 7 Remove fender sub crate rbl2014 004 002 FRONT FENDER SUB CRATE REMOVAL 6 41 2014 3 PREDELIVERY ...

Page 7: ...panel nut All models except Brazil Body panels 4 M6 x 20 Torx screw Body panels 4 Plastic washer Body panels 2 Plastic washer All models except Brazil Body panels 4 PREDELIVERY KIT DESCRIPTION WHERE USED QTY M8 x 20 hexagonal flange screw Front fenders 8 M6 x 12 hexagonal flange screw reinforcement Rear fender 4 Locking tie Rear fender 4 M6 X 20 Torx screw Rear fender 4 M6 X 16 Torx screw reinforc...

Page 8: ...hod uses a chain block Use the proper method ac cording to your shop layout Conventional Method 1 Remove piece of wood located at the front of the vehicle NOTE This piece of wood can be used to level the jack rbl2013 003 003_a TYPICAL 1 Wood piece to remove 2 Install a floor jack with a piece of wood on top to increase contact surface of jack pad rbl2013 003 004_a TYPICAL FRONT OF VEHICLE 1 Jack 2...

Page 9: ... brake chattering squeaking and brake pad replace ment would be necessary BRAKE DISC CLEANING SERVICE PRODUCT REQUIRED TOOL XPS BRAKES AND PARTS CLEANER CAN P N 219 701 776 XPS BRAKES AND PARTS CLEANER USA P N 219 701 705 Shop rag NOTE An equivalent brakes and parts cleaner that is respectful of all laws and regulations in your area may be used 2 Remove nut securing front brake discs to vehi cle r...

Page 10: ...lation rbl2014 002 001_a 1 Metal plate to remove 2 Screws to remove Vehicle Removal NOTE Parking brake pedal brakes only the rear wheel Press the pedal down to apply the parking brake Press the pedal down again to remove it The parking brake pedal is behind the operator s left footpeg NOTICE Do not apply excessive force when applying or removing the parking brake 1 Place a piece of wood behind the...

Page 11: ...ways move vehicle rearward out of the crate base PARTS TO BE INSTALLED Front Cargo Module WARNING Make sure battery is not connected before installing front cargo module Do not install front cargo module if battery is connected because sparks can occur if tools touch bat tery terminals 1 Unlock and lift seat to full open position 2 Remove LH and RH upper side panels 2 1 Cut locking tie retaining u...

Page 12: ...ously removed panel nut on lateral bracket rbl2013 002 020_a TYPICAL 1 Panel nut 3 Remove antenna from the cargo module sub crate rbl2014 003 003_a ANTENNA REMOVAL 1 Antenna 2 Front cargo module sub crate 3 Locking ties to cut 4 Assisted by another person remove and dis card bolts holding the bottom and the top sec tions of sub crate rbl2014 002 002_a TYPICAL 1 Lower retaining bolts 2 Upper retain...

Page 13: ...le holes on the vehicle frame for M6 x 20 screws from PDI kit NOTE Running a tap through the two middle holes is not necessary since the M6 X 20 screws provided in the PDI kit are self tapping screws However it will ease installation of the middle screws due to screw hole access constraints rbl2013 003 022_a 1 Holes to tap for screws rbl2013 003 018 TYPICAL 9 On RH side undo reusable locking ties ...

Page 14: ... Storage cover switch connector option package 7 Storage cover cable 8 12 V power outlet option package LTD model only 12 Turn up and store cable and all the wiring and connectors in the front of the vehicle to pre vent them from being pinched between the front cargo module and front frame ST LTD Model Only 13 Connect the auxiliary cable and install nut and cap rbl2013 003 025_a 1 Auxiliary cable ...

Page 15: ... nectors on front cargo module to prevent them from being pinched between the cargo module and front frame All Models 16 Assisted by another person position front cargo module onto upper supports in the front frame of the vehicle NOTE Ensure that no cable or wiring was pinched between cargo module and front frame prior to installing any fastener rbl2014 004 045_a TYPICAL 1 Front cargo module 2 LH ...

Page 16: ...ry NOTE If you do not have a fully charged new bat tery at hand the battery can be removed from the vehicle fully charged as per manufacturers spec ification and reinstalled in the vehicle later IMPORTANT It is of the upmost importance for the battery life span that the initial charging be performed as recommended Refer to the latest CAN AM ROADSTER BATTERY ACTIVATION CHARGING AND MAINTENANCE Corr...

Page 17: ...ECIFIEDTORQUE Battery post screws 4 N m 35 lbf in rbl2013 003 013_a 1 Battery 2 RED positive battery cable 3 Positive post battery screw 5 Apply dielectric grease on battery posts SERVICE PRODUCT Battery posts DIELECTRIC GREASE P N 293 550 004 6 Install RED rubber boot cover rbl2013 003 013_b 1 Battery 2 Black negative battery cable 3 Negative post battery screw 4 RED rubber boot cover 7 Position ...

Page 18: ... through the retaining guide clips LH side of cargo module rbl2013 002 007_a 1 Horn connector Models with Low Beam Headlights Mounted in Cargo Module If necessary remove horn from vehicle to ease connector installation rbl2009 001 003_a TYPICAL HORN RETAINING BOLT LOCATION Latch Release Cable Front Storage Compartment Cover 1 Feed the latch release cable through the latch base eyelet 2 Attach latc...

Page 19: ...n in the body panel around the screw is an indication that it is too tight Be careful not to damage the panels Front Panels 1 Install M6 panel nuts on front panels included in the PDI kit Brazil models rbl2009 001 004_a RH FRONT PANEL SHOWN LH SIMILAR 1 Front M6 panel nuts All Except Brazil Models rbl2014 002 006_a LH FRONT PANEL SHOWN RH SIMILAR 1 Front panel 2 Front M6 panel nuts All Models 2 In...

Page 20: ...3_a TYPICAL LH SIDE ILLUSTRATED All Except Brazil Models Insert front tabs of upper side panel in slots pro vided in front panel rbl2014 002 005_a 1 Front panel 2 Slots for inserting front tabs of upper side panel Install screw to secure front end of upper side panel rbl2014 002 007_a 1 Upper side panel 2 Front panel 3 Screw to install All Models Close seat Service Cover Install service cover on t...

Page 21: ...M8x 20 hexagonal flange screws loosely to hold the fender in its position NOTE Be sure to install the fender light harness and ABS harness brackets as illustrated Do not torque screws at this time NOTE Left side fender installation illustrated right side similar rbl2014 004 049_a 1 Fender light harness bracket top screw forward fender support 2 ABS harness bracket lower screw rear fender support 3...

Page 22: ... tioned when torque is applied 8 Ensure cap for wheel hub nut is properly se cured to steering knuckle rbl2014 004 050_a TYPICAL 1 Check for harness bracket contact here 2 Wheel hub nut cap secure 9 Remove protection from suspension arms Windshield 1 Align windshield on windshield support 2 Install two trims four M5 x 16 screws 8 wash ers and four nuts from PDI kit to secure wind shield NOTE There...

Page 23: ...l Models 1 Remove rear fender packaging 2 Loosen LH and RH fender support screws rbl2013 002 012_a LEFT SIDE FENDER SUPPORT 1 Screws washers and nuts 3 Pre assemble rear fender to its LH and RH rear fender brackets with M6 x 12 screws flat plas tic washers and M6 nuts on back side rbl2013 002 013_a 1 Rear fender 2 Support 3 M6 x 12 Screws washers and nuts NOTE Do not torque screws 4 Connect licens...

Page 24: ...els route the back up light harness making a loop in the locking ties as shown rbl2013 003 021_a 1 Locking ties 2 Locking ties in a loop 6 Put fender in position and install two M6 x 20 screws on each side NOTE Do not torque screws rbl2013 002 014_a TYPICAL 1 Fender 2 Screws 7 Install two screws and nuts on each side of fender reinforcement plate NOTE Do not torque screws and nuts 24 41 2014 3 PRE...

Page 25: ...na on RH rear side panel near the back of the vehicle Tighten by hand to a snug fit without using excessive force rbl2014 003 002_a Hang Tag and Safety Labels This vehicle comes with a hang tag and labels containing important safety information The labels are considered permanent parts of the vehicle and should not be removed Hang tag is to be removed by the owner only Any person who rides this ve...

Page 26: ... on gravel dirt and sand covered roads If you must go through these road conditions slow down This hangtag may only be removed by the customer 704904124 Licence Plate Installation NOTE When a license plate needs to be installed or replaced ensure to install two new damping pads P N 293 740 028 on plate to be installed 1 Remove existing plate on vehicle if applicable 2 Peal off backing of new dampi...

Page 27: ...mperature increases fuel expands and may overflow Fuel is flammable and explosive under cer tain conditions Always wipe off any fuel or oil spillage from the vehicle NOTICE Never experiment with other fuels Engine or fuel system damages may occur with the use of an inadequate fuel Clutch Fluid SM5 Model Recommended Clutch Fluid Use DOT 4 brake fluid from a sealed container An opened container may ...

Page 28: ...ARNING When opening the reservoir the coolant can be very hot and spray out if the engine is hot In order to avoid getting burned check coolant level when engine is cold Recommended Coolant The cooling system must be filled with distilled water and antifreeze solution 50 distilled water 50 antifreeze For best performance use LONG LIFE ANTIFREEZE P N 219 702 685 Coolant Level Verification 1 Park ve...

Page 29: ...d painted surface Handle with care Brake Fluid Level Verification 1 Park vehicle on a firm level surface 2 Unlatch and lift the seat 3 Remove reservoir caps rmo2013 003 035_a 1 Brake fluid reservoir caps 4 Check brake fluid level in both reservoirs near the back of the seat 5 Ensure that fluid is above the MIN mark rmo2010 001 091_a 1 Brake fluid MAX level mark 2 Brake fluid MIN level mark rmo2010...

Page 30: ...orcycle oil meeting the re quirements for API service SL SJ SH or SG clas sification Always check the API service label on the oil container NOTICE To avoid damaging the clutch do not use a motor oil meeting the API service SM or ILSAC GF 4 classification Clutch slippage will occur Motorcycle oils designed for use with a wet clutch are the best alternative NOTICE Do not add any oil additives to th...

Page 31: ... seconds al lows the suction oil pump to drain the oil from the engine crankcase back into the oil tank Not carry ing out this step could result in overfilling the en gine oil 2 Stop engine 3 Unscrew and remove oil dipstick rmo2010 001 062_a TYPICAL 1 Oil dipstick 4 Wipe off the dipstick 5 Reinsert and completely screw in the dipstick to assure an accurate reading 6 Unscrew and remove dipstick aga...

Page 32: ... wheel Overpressure may burst the tire Always follow recommended pressure NOTICE Always check pressure when tires are cold before using the vehicle NOTE Tire pressure changes with temperature and altitude Recheck pressure if one of these conditions has changed e g significant weather change driving in the mountains Inflate tires to the specified air pressure Refer to the following table COLD TIRE ...

Page 33: ...ING ARM ALIGNS WITH A SPOKE 7 Position the sensor behind the LH passenger footrest and hold the sonic tension meter sen sor approximately 1 cm 1 2 in from belt or closer without touching the belt rbs2010 006 002 SPYDER GS RS 8 Tap the belt to make the belt vibrate and note the measurement 9 Repeat step 8 NOTE The second value should be within 25N If not repeat measurements until tolerance is met r...

Page 34: ...010 001 033_a CLUTCH LEVER ADJUSTMENT 1 Clutch lever 2 Adjuster dial 3 Dot Lights Headlight Aiming Adjustment North American Models Position the vehicle 10 m 33 ft in front of a test surface as shown Have a person of at least 91 kg 200 lb taking place on the driver s seat 90 A rmo2013 003 029_a A 10 m 33 ft 90 rmo2013 003 033_a Trace 2 lines parallel to the ground on the test sur face as follows L...

Page 35: ...he focus point cen ter point of ellipse of headlight reflection is be tween upper marks A B 1 C D rmo2008 027 105_b HEADLIGHT REFLECTION ON TEST SURFACE HIGH BEAM 1 Focus point A 894 mm 36 13 64 in above ground B 804 mm 31 5 8 in above ground C 464 mm 18 9 32 in above ground D 374 mm 14 23 32 in above ground Select low beam Beam aiming is correct when the focus point brightest point of headlight r...

Page 36: ...while B U D S continues to function in the background Never disconnect any cable while updating the ECM MANDATORY TOOLS A personal computer laptop or desktop MPI 2 INTERFACE CARD P N 529 036 018 MPI 2 DIAGNOSTIC CABLE P N 710 000 851 OPTIONAL TOOL Extension cable available at electronic retail outlets Do not exceed 7 5 m 25 ft NOTE B U D S can be used to program additional keys included keys are r...

Page 37: ... TYPICAL NOTE It can also be done directly on the info cen ter using the selector button Resetting Last Service 1 Click on the RESET SERVICE button to reset the informations vbl2006 007 004 TYPICAL NOTE After each maintenance service Last Ser vice should be reset to keep a good track of vehi cle service history Speedometer Units NOTE The speedometer is factory preset in miles but it is possible to...

Page 38: ...ction through the category icons located at the top left area of the screen in this order Default riding screen Audio CB Trip meter and Preferences Each press of the button will move the selection to the next available icon When an icon is se lected its related screen will appear NOTE The audio and CB icons are skipped when the vehicle is not equipped with these features The Preferences screen is ...

Page 39: ... 203_a Select 12 24 HOUR in secondary category Select the appropriate value in main unit or set ting Language Setting In the preferences screen choose Languages Select the appropriate language from the avail able selections ASSEMBLY INSPECTION Inspect the following parts to make sure that the vehicle is properly assembled NOTE Ensure that all protective materials are re moved from vehicle Front co...

Page 40: ...el 10 1 With the engine running attempt to shift into reverse without pulling the reverse interlock lever back 10 2 Release the clutch lever 10 3 If the transmission is allowed to shift to reverse the reverse interlock will need to be adjusted 11 Throttle operation The throttle is the right handgrip it controls engine speed To increase engine speed roll the throttle toward you To decrease en gine ...

Page 41: ... with a soft wash mitt and a mild cleaning product safe for matt paint To remove foreign substances such as insects use a soft applicator and a mild sol vent Saturate and soak area before cleaning Rub lightly 3 While washing the vehicle check for grease or oil You can use XPS ROADSTER WASH P N 219 701 703 or a mild automotive degreaser Thor oughly follow the manufacturer s instructions 4 Dry the v...

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Can-Am Spyder ST Limited SE5, Manual

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