CAME 801MS-0570 Installation Manual Download Page 1

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Sliding-gate operators

BXV04AGE BXV06AGE BXV10AGE

INSTALLATION MANUAL

FA01795-EN

English

Summary of Contents for 801MS-0570

Page 1: ...Sliding gate operators BXV04AGE BXV06AGE BXV10AGE INSTALLATION MANUAL FA01795 EN EN English ...

Page 2: ...Page 2 Manual FA01795 EN 03 2022 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions ...

Page 3: ...ge of the operator The electrical cables must pass through special pipes ducts and cable glands in order to guarantee adequate protection against mechanical damage The electrical cables must not touch any parts that may overheat during use such as the motor and transformer Before installation check that the guided part is in good mechanical condition and that it opens and closes correctly The prod...

Page 4: ...Simply follow these brief disposal guidelines DISPOSING OF THE PACKAGING The packaging materials cardboard plastic etc can be disposed of easily as solid urban waste separated for recycling Before dismantling and disposing of the product please always check the local laws in force DISPOSE OF THE PRODUCT RESPONSIBLY DISPOSING OF THE PRODUCT Our products are made of various materials Most of these m...

Page 5: ...s weighing up to 400 kg that are up to 14 m long RAL7024 grey cover 801MS 0580 BXV06AGE Operator with 24 V motor featuring a control board with graphic display Adaptive Speed Torque Technology CXN BUS B1 B2 second contact output on board radio decoding movement and obstruction detecting device for gates weighing up to 600 kg that are up to 18 m long RAL7024 grey cover 801MS 0590 BXV10AGE Operator ...

Page 6: ...d holder support 4 Fastening screw cover 5 Gearmotor 6 Anchoring plate 7 Mechanical limit switch 8 Transformer 9 Mechanical limit switch tabs 10 Housing for SMA sensors 11 Housing for two emergency batteries 12 Board protection cover 13 Control board 14 Control board holder 15 Housing for the RGSM001 S or RSLV001 module 16 Housing for thermostat with cartridge 17 Release lever 18 Lock Only use eme...

Page 7: ...nal board for B1 B2 output 5 Connector for the RIOCN8WS module 6 Terminal board for BUS accessories 7 Connector for the CLOCK card 8 Memory Roll card connector 9 Terminal board for connecting the limit switches 10 Accessories fuse 11 Control board fuse 12 Terminal board for power supply to the control board 13 Line fuse 14 Power supply terminal block 15 Terminal board for connecting the gearmotor ...

Page 8: ... 20 55 20 55 20 55 Storage temperature C 20 70 20 70 20 70 Thrust N 350 600 1000 Maximum operating speed m min 12 12 11 Cycles hour CONTINUOUS OPERATION CONTINUOUS OPERATION CONTINUOUS OPERATION Sound pressure level dB A 70 70 70 Protection rating IP 54 54 54 Insulation class I I I Reduction ratio i 50 50 40 Weight kg 10 10 10 Average life cycles 150 000 150 000 150 000 Before installing the produ...

Page 9: ...liant with 60227 IEC 53 IEC For power supplies up to 48 V you can use FROR 20 22 II cables compliant with EN 50267 2 1 CEI To connect the antenna use RG58 cable up to 5 m For paired connection and CRP use UTP CAT5 cable up to 1 000 m If the cable lengths differ from those specified in the table define the cable cross sections according to the actual power draw of the connected devices and in line ...

Page 10: ...inary operations Dig a hole for the foundation frame Set up the corrugated tubes needed for the wiring coming out of the junction pit Use Ø 40 mm corrugated tubes to connect the gearmotor to the accessories Prepare a Ø 20 mm tube to run the release cord through A The number of tubes depends on the type of system and the accessories that are going to be fitted 2 4 0 400 80 0 Laying the anchoring pl...

Page 11: ... plate in the iron cage The tubes must pass through the existing holes UNI 5734 Ø 12 UNI 5588 M12 Position the anchoring plate taking note of the measurements shown in the drawing If the gate does not have a rack proceed with the installation See the section FASTENING THE RACK Cast cement into the foundation frame The plate must be perfectly level and the screw threads completely above surface Wai...

Page 12: ...until they protrude by about 600 mm Setting up the operator Remove the operator cover Place the operator on top of the anchoring plate The electrical cables must pass under the operator foundation frame Male a hole in the cable gland Thread the cables through the cable gland Lift the operator by 5 10 mm from the plate by adjusting the threaded feet to allow for any adjustments that may need to be ...

Page 13: ...n 3 Weld or fasten the rack to the gate along its entire length To assemble the rack modules use an extra piece and rest it under the join then fasten it in place using two clamps Adjusting the pinion rack coupling Open and close the gate manually Adjust the pinion rack coupling distance using the threaded feet vertical adjustment and the holes horizontal adjustment The weight of the gate must not...

Page 14: ...in place Only fasten the operator after adjusting the pinion rack coupling Fasten the operator to the anchoring plate using stoppers and nuts Determining the travel end points with mechanical limit switches 1 Open the gate 2 Insert the opening limit switch tab in the rack The spring must trigger the microswitch 3 Fasten the opening limit switch tab using the grub screws supplied 20 ...

Page 15: ...nual may be changed at any time and without notice Translation of the original instructions 4 Close the gate 5 Insert the closing limit switch tab in the rack The spring must trigger the microswitch 6 Fasten the closing limit switch tab using the grub screws supplied 20 ...

Page 16: ... these must be intended exclusively for the power supply cable Thread the cables through the holes in the control board holder A The cables need to sit perfectly flush to the side of the operator as shown below to ensure the cover closes Use cable ties or insulating tape if necessary Power supply Make sure the mains power supply is disconnected during all installation procedures Before working on ...

Page 17: ...ws you to connect up all compatible CAME devices Connection to the BUS can be in a chain star or mixed formation Once the system has been wired and after having set the address on each device the function of each accessory can be configured on the control panel This method allows you to configure the set up immediately without having to do so later and intervene directly on the accessories and sys...

Page 18: ...tivated during programming 2 Control device NO contact OPEN ONLY function When the HOLD TO RUN function is active the control device must be connected during OPENING 3 Control device NO contact PARTIAL OPENING function See Adjusting partial opening function 4 Control device NO contact CLOSE ONLY function When the HOLD TO RUN function is active the control device must be connected during CLOSING 5 ...

Page 19: ...5 Safety devices During programming configure the type of action that must be performed by the device connected to the input Connect the safety devices to the CX and or CY and or CZ and or CK inputs If used the contacts CX CY CZ CK must be configured during programming For systems with multiple pairs of photocells please see the manual for the relevant accessory DELTA photocells Standard connectio...

Page 20: ...ee Safety devices test function 10 2 TX C NC TX 2 RX TX 10 TS 2 CX CY CZ CK 3P 4 7 3P 4 7 10 2 TX C NC TX 2 RX TX 10 TS 2 CX CY CZ CK 3P 4 7 3P 4 7 DXR DLX photocells Standard connection DXR DLX photocells Connection with safety test See Safety devices test function 10 11 E1 5 RX TX 10 11 OUT 10 11 SY 10 TS 2 CX CY CZ CK 10 11 E1 5 RX TX 10 11 OUT 10 11 SY 10 TS 2 CX CY CZ CK DFWN sensitive edge 1...

Page 21: ...ructions detected When the maximum number of detected obstructions has been reached the operator stops and an error message shows on the display There is at least one programmed timer A programmed timer is running With the timer programmed for opening or partial opening any given radio command will always allow opening The wired commands continue to operate normally SLAVE The SLAVE operator is in ...

Page 22: ...nctions Level 1 Level 2 Level 3 Level 4 Configuration Motor settings Opening direction Encoder Motor test Travel calibration Motor type Gate travel settings Opening speed Closing speed Opening slowdown speed Closing slowdown speed Travel AST control Slowdown AST control Soft start Part open point Opening slowdown point Closing slowdown point Impact test Wired safety devices Total stop CX input CY ...

Page 23: ... Functions Hold to run B1 B2 output Removing obstacles Times Automatic close Automatic partial close Manage lights Passage open warning light Light E1 Courtesy time Pre flashing time BUS flashing beacon Mode Opening colour Closing colour Pre flashing colour Signal error BUS device lights Signal maintenance RSE communication RSE1 CRP address RSE1 speed RSE2 speed External memory Save data Read data...

Page 24: ... device status Manoeuvre counter Maintenance conf Maintenance reset Errors list Timer management Show clock Set the clock Automatic DST Time format Create new timer Open Start time End time Days of the week Partial opening Start time End time Days of the week B1 B2 output Start time End time Days of the week Remove timer Language Password Enable password Remove password Change password ...

Page 25: ...utton moves the gate to the right The button moves the gate to the left Travel calibration Start the travel self learning Configuration Motor settings Travel calibration Motor type Set the type of gearmotor installed Configuration Motor settings Motor type BXV04AGE BXV06AGE BXV10AGE Opening speed Set the opening speed percentage of maximum speed Configuration Gate travel settings Opening speed 30 ...

Page 26: ...tomised The personalised values to be used are expressed as a percentage from 10 minimum thrust and high obstruction sensitivity to 100 maximum thrust and low obstruction sensitivity Slowdown AST control Adjust the obstruction detection sensitivity during slowdown in percentage terms Configuration Gate travel settings Slowdown AST control Deactivated Default Maximum thrust and low obstruction sens...

Page 27: ...t test Activate deactivate test mode for impact tests With the function on the operator does not signal errors connected to obstacle detection after more than one consecutive impact Pre set the travel parameters according to the gate weight to use for impact tests Test mode is deactivated automatically after 1 hour With the function on the display shows the icon Configuration Gate travel settings ...

Page 28: ...itive edges with 8K2 resistor Safety devices test Check that the photocells connected to the selected inputs are operating correctly after each opening and closing command Run the test by connecting the photocells to the TS terminal see paragraph on Safety devices Configuration Wired safety devices Safety devices test Deactivated Default CX _ _ _ _ CY _ _ CX CY _ _ _ _ CZ _ CX _ CZ _ _ CY CZ _ CX ...

Page 29: ...tocell BUS 8 Deactivated Default C1 Reopen while closing photocells C2 Reclose while opening photocells C3 Partial stop Only with Automatic close activated C4 Obstacle standby photocells C13 Reopen while closing with immediate stop once the obstruction has been removed even if the gate is not in motion Opening Open command Closing Close command Command 2 7 Associate a command to the connected devi...

Page 30: ...every half second when the gate is opening and stays on when the gate is open The light flashes every second when the gate is closing and remains off when the gate is closed Light E1 Choose the operating mode for the lighting device connected to output E1 Configuration Manage lights Light E1 Flashing beacon Default Cycle lamp The lamp stays on during the manoeuvre The light remains off if an autom...

Page 31: ...there is a BUS flashing beacon connected Configuration Manage lights BUS flashing beacon Closing colour White Default Yellow Orange Red Purple Blue Light blue Green Pre flashing colour BUS flashing beacon On the BUS flashing beacon set the flash colour for before opening and closing manoeuvres pre flash The function only appears if there is a BUS flashing beacon connected Configuration Manage ligh...

Page 32: ...by the board inserted in connector RSE1 If an RSE card configured for paired connections is plugged into the RSE_1 connector use the RSE_2 connector for remote connection CRP In this case a CAME KEY cannot be connected Configuration RSE communication RSE1 CRP Default Paired CRP address Assign a unique identification code CRP address to the control board The function is used where there are multipl...

Page 33: ...zard New user Register up to a maximum of 1000 users and assign a function to each one The operation can be carried out by using a transmitter or a BUS selector device e g a keypad or transponder reader The board that manages the control devices AF must be inserted into the connector Manage users New user Choose the function to be assigned to the user Step by step Sequential Open Partial opening B...

Page 34: ...tivating acquisition from a rolling code transmitter that has already been saved The saving and acquisition procedures are explained in the transmitter manual Manage users Rolling self learning Deactivated Default On Change mode Change the function assigned to a specific user Manage users Change mode Use the arrows to choose the number associated with the user to be changed Alternatively you can s...

Page 35: ...ber of manoeuvres is the number shown multiplied by 100 Information Manoeuvre counter Total manoeuvres Manoeuvres performed since the operator was installed Partial manoeuvres Manoeuvres carried out after the last maintenance Configure maintenance Set the number of manoeuvres the operator can perform before a maintenance warning signal is generated The warning is displayed as an Maintenance requir...

Page 36: ...t Sunday in October change to standard time Time format Choose the clock display format Timer management Time format 24 hour 12 hour Create new timer Time one or more types of activation chosen from those available Timer management Create new timer Use the arrows to choose the desired command Open Partial opening B1 B2 output Press ENTER to confirm Start time Use the arrows to set the function act...

Page 37: ... This option only shows if a password has NOT been enabled Password Enable password Use the arrows and the Enter button to dial the desired code Enter the password again using the arrows and the Enter button to confirm Remove password Remove the password that protects access to the main menu This option only shows if a password has been enabled Password Remove password Confirm NO Confirm YES Chang...

Page 38: ...ibration operations are deleted When using a CAME KEY device always update the board ﬁrmware to the latest version Import export data Save user data and system configuration data on a MEMORY ROLL card The stored data can be reused for another control board of the same type to carry across the same configuration Before inserting and removing the MEMORY ROLL card DISCONNECT THE MAINS POWER SUPPLY TO...

Page 39: ...The contents of this manual may be changed at any time and without notice Translation of the original instructions FINAL OPERATIONS Before closing up the casing check that the cable inlets are sealed to stop insects getting in and to prevent damp ...

Page 40: ... MASTER For information on connecting the electrics for the devices and accessories please see the ELECTRICAL CONNECTIONS section UTP CAT 5 max 1000 m RSE A B GND A B GND RSE A B GND A B GND Programming All programming operations described below must be performed only on the control board set as the MASTER Select the Paired system type when following the guided procedure or configure the RSE_1 por...

Page 41: ...7 Operating time error E9 Obstacle detected during closing E10 Obstacle detected during opening E11 The maximum number of obstacles detected consecutively has been exceeded E13 Limit switch input error or both limit switches open E14 Serial communication error E15 Incompatible transmitter error E17 Wireless system communication error E18 Wireless system not configured error E24 BUS device communic...

Page 42: ...Page 42 Manual FA01795 EN 03 2022 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions ...

Page 43: ...Page 43 Manual FA01795 EN 03 2022 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions ...

Page 44: ...ual may be changed at any time and without notice Translation of the original instructions AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S p A Via Martiri della Libertà 15 31030 Dosson di Casier Treviso Italy Tel 39 0422 4940 Fax 39 0422 4941 info came com www came com ...

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