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MXV, MXV-B Rev6 - Operating Instructions

THIS  INSTRUCTION  MANUAL  IS  THE  PROPERTY 

OF  CALPEDA  S.P.A. ANY  REPRODUCTION,  EVEN 

IF PARTIAL, IS FORBIDDEN

1.  GENERAL INFORMATION

Before using the product carefully read the information 

contained in this instruction manual, the manual should 

be kept for future reference.

Italian  is  the  original  language  of  this  instruction 

manual, this language is the reference language in 

case of discrepancies in the translations.

This manual is part of the essential safety requirement 

and  must  be  retained  until  the  product  is  finally  de-

commissioned.

The  customer,  in  case  of  loss,  can  request  a  copy 

of  the  manual  by  contacting  Calpeda  S.p.A.  or  their 

agent, specifying the type of product data shown on 

the label of the machine (see 2.3 Marking)

Any changes, alterations or modifications made to the 

product or part of it, not authorized by the manufacturer, 

will revoke the “CE declaration” and warranty.

This appliance should not be operated 

by children younger than 8 years, 

people with reduced physical, sensory 

or mental capacities, or inexperienced 

people who are not familiar with the 

product, unless they are given close 

supervision or instructions on how to 

use it safely and are made aware by a 

responsible person of the dangers its 

use might entail.

Children  must  not  play  with  the 

appliance.

It is the user's responsibility to clean 

and maintain the appliance. Children 

should never clean or maintain it 

unless they are given supervision.

Do not use in ponds, tanks or 

swimming pools or where people may 

enter or come into contact with the 

water.

Read carefully the installation 

section which sets forth:

-  The  maximum    permissible 

structural  working pressure 

 

 

(Chapter 3.1). 

-  The  type  and  section  of  the 

power cable (Chapter 6.8). 

-  The type of electrical protection 

to be installed (Chapter 6.8).

1.1. Symbols

To improve the understanding of the manual, below are 

indicated the symbols used with the related meaning.

  Information  and  warnings  that  must  be 

observed, otherwise there is a risk that the 

machine could damage or compromise 

personnel safety.

  The  failure  to  observe  electrical  information 

and warnings, could damage the machine or 

compromise personnel safety.

i

  Notes and warnings for the correct management 

of the machine and its parts.

   Operations that could be performed by the final 

user. After carefully reading of the instructions, 

is responsible for maintenance under normal 

conditions.  They  are  authorized  to  affect 

standard maintenance operations.

  Operations  that  must  be  performed  by  a 

qualified  electrician.  Specialized  technician 

authorised to affect all electrical operations 

including  maintenance.  They  are  able  to 

operate with in the presence of high voltages.

  Operations  that  must  be  done  performed  by 

a  qualified  technician.  Specialized  technician 

able to install the device, under normal 

conditions,  working  during  “maintenance”, 

and allowed to do electrical and mechanical 

interventions  for  maintenance.  They  must 

be  capable  of  executing  simple  electrical 

and mechanical operations related to the 

maintenance of the device.

  Indicates that it is mandatory to use individual 

protection devices.

OFF

  Operations that must be done with the device 

switched off and disconnected from the power 

supply.

ON

  Operations that must be done with the device 

switched on.

1.2. Manufacturer name and address

Manufacturer name: Calpeda S.p.A.

Address: Via Roggia di Mezzo, 39

36050 Montorso Vicentino - Vicenza / Italia

www.calpeda.it

SUMMARY

1.  GENERAL INFORMATION

 ...........................14

2.  TECHNICAL DESCRIPTION

 ........................15

3.  TECHNICAL FEATURES

 ..............................15

4.  SAFETY

 ........................................................15

5.  TRANSPORTATION AND HANDLING

 .........16

6.  INSTALLATION

 .............................................16

7.  STARTUP AND OPERATION

 .......................

19

8.  MAINTENANCE

 ............................................20

9.  REMOUNTING

 .............................................22

10.  DISPOSAL

 ....................................................22

11.  SPARE PARTS

 .............................................22

12.  ESIGNATION OF PARTS

 .............................22

13.  TROUBLESHOOTING

 ..................................23

Drawing for dismantling and assembly ................121

Stages, impellers and sleeves composition.........125

Declaration of conformity .....................................135

MXV, MXV-B Rev6.indd   14

01/10/18   17:06

Summary of Contents for MXV-B Series

Page 1: ...pump Verticale meertraps in line pompen in line MXV B MXV L MXV L 4 ISTRUZIONI ORIGINALI PER L USO Pagina 2 Italiano OPERATING INSTRUCTIONS Page 14 English BETRIEBSANLEITUNG Seite 26 Deutsch INSTRUCT...

Page 2: ...the understanding of the manual below are indicated the symbols used with the related meaning Information and warnings that must be observed otherwise there is a risk that the machine could damage or...

Page 3: ...ng The following picture is a copy of the name plate that is on the external case of the pump 1 Type 1 2 Delivery 3 Head 4 Rated power 5 Supply voltage 6 Fr quence 7 Nom motor current 8 Rotation speed...

Page 4: ...les must comply for the weight and dimensions with the chosen product see technical catalogue dimensions and weights 5 1 Handling Handle with care the packages must not receive impacts Avoid to impact...

Page 5: ...ightened with alternated crossover tightening procedure in diametrically opposite positions see section 9 1 Before and after tightening the screws 70 18 make sure the coupling with pump shaft and moto...

Page 6: ...on device with curve D appropriate for the rated current of the pump Single phase MXV BM are supplied with a capacitor connected to the terminals and for 220 240 V 50 Hz with an incorporated thermal p...

Page 7: ...operation on the suction side 2 make sure all the suction pipe couplings are perfectly sealed and tighten the air vent plug 2 and the draining plugs 3 on the suction side fig 4 ATTENTION when the pump...

Page 8: ...has to be dismantled and cleaned Disconnect electrical power before any servicing operation and make sure the pump cannot be accidentally switched on 8 2 Dismantling the system Close the suction and...

Page 9: ...42 12 remove the sleeve seal jacket 42 10 the washer 42 14 so remove the stationary face of mechanical seal from the the cover plate for seal 42 00 Insert the stationary face of mechanical seal into...

Page 10: ...ialized company Make sure the specialized company follows the classification of the material parts for the separation Observe the local regulations and dispose the device accordingly with the internat...

Page 11: ...ee point 2a also 4 Insufficient flow 4a Pipes and accessories with diameter too small causing excessive loss of head 4b Presence of deposits or solid bodies in the internal passages of the rotor 4c Ro...

Page 12: ...catalogues 3 3 Machines with condensate discharge tap Make sure the discharge holes and taps are turned downwards All the discharge holes must be closed in dusty areas If there are condensation drain...

Page 13: ...that appears between the motor terminals even when the motor itself has stopped A motor with frequency converter can be powered even with the motor stopped 6 1 General inspection 1 Inspect the motor...

Page 14: ...ontaje Ritning f r demontering och montering Onderdelentekening 61 04 14 20 20 00 25 05 36 51 61 02 28 00 25 02 25 03 25 01 14 54 16 00 34 01 14 12 34 02 14 06 14 04 36 00 36 52 64 15 64 19 64 10 22 1...

Page 15: ...emontering och montering Onderdelentekening 1 14 16 14 19 14 18 14 17 66 18 99 00 70 18 70 19 3 66 18 66 19 66 00 28 04 14 02 61 00 14 20 28 08 22 12 13 60 64 10 64 19 64 15 64 00 36 52 36 00 14 04 14...

Page 16: ...0 34 09 32 04 42 00 42 10 36 00 36 52 36 51 28 00 25 02 13 60 64 15 64 14 28 04 14 12 14 17 14 18 14 19 70 19 70 18 32 70 66 00 32 74 61 04 34 08 14 20 34 02 32 24 42 04 42 12 42 14 14 02 34 01 14 48...

Page 17: ...94 055 4 INSERITO NEL CORPO STADIO 5 SOLO CON POMPE 65 32 6 NON PRESENTE NEI MOTORI 100 112 NON FORNIBILE SINGOLARMENTE 61 00 14 12 14 12 14 00 25 01 14 20 14 42 28 04 14 02 14 54 64 00 14 20 14 04 3...

Page 18: ...e Dibujo para desmontaje y montaje Ritning f r demontering och montering Onderdelentekening 70 18 66 00 32 30 32 32 64 25 64 24 32 04 36 00 14 20 28 00 25 02 14 54 28 24 30 00 51 01 51 04 25 03 25 01...

Page 19: ...sin canal de retorno Corpo primo stadio senza canale di ritorno First stage casing without return channel Stufengeh use erste Stufe ohne R ckf hrkanal Corps premier etage sans canal de retour 25 01 Co...

Page 20: ...Corps dernier tage sans bague d usure Stufengeh use letzte Stufe ohne Spaltring Corpo ultimo stadio senza anello di tenuta Last stage casing without wear ring Mellandel f rsta steget utan returkanal...

Page 21: ...Girante Impeller 25 05 Mellandel sista steget utan slitring Cuerpo ultimo elemento sin anillo cierre Corps dernier tage sans bague d usure Stufengeh use letzte Stufe ohne Spaltring Corpo ultimo stadio...

Page 22: ...tufengeh use mit Lager Corps d tage avec coussinet Cuerpo elemento con cojinete Mellandel med lager 25 03 Mellandel med returkanal Cuerpo elemento con canal de retorno Corps d tage avec canal de retou...

Page 23: ...uscinetto Stage casing with bearing Stufengeh use mit Lager Corps d tage avec coussinet Cuerpo elemento con cojinete Mellandel med lager 25 03 Mellandel med returkanal Cuerpo elemento con canal de ret...

Page 24: ...nsetzung Composition des tages roues et entretoises Composici n elementos rodetes y distanciadores Mellandelarnas pumphjulen och slitringarnas sammans ttning Trappen waaiers en bussensamenstelling Cor...

Page 25: ...132 136 MXV MXV B Rev6 New Old 2 4 1 3 5 6 MXV L 100 MXV MXV B Rev6 indd 132 01 10 18 17 07...

Page 26: ...MXV MXV B Rev6 133 136 M12 50 Nm Old New M8 20 Nm 8 10 12 7 9 11 MXV L 100 MXV MXV B Rev6 indd 133 01 10 18 17 08...

Page 27: ...appliance Bemessungsstrom des Ger tes Dimensiestroom van apparaat Sezione nominale Nominal cross sectional area Nennquerschnitt Nominale dwarsdoorsnede 3 6 10 16 25 32 40 0 75 1 0 1 5 2 5 4 6 10 6 10...

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