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User Manual - Rev AJ

California Instruments

8. Top Assembly Replaceable Parts

Note that different generation MX units may use different sub assemblies. Check the serial tag on the
back of the MX to determine the applicable top assembly number to determine the correct sub assembly
or part required. For amplifiers, refer to the amplifier serial tag for the relevant amplifier top assembly
part num

ber.

Ref.

CI P/N

Description

Vendor

Qty

Location

Top Assembly 7003-427 / 7003-422

A2

el Assy. Prog.

Osc.

California Instruments

1

7003-421-1 Front Pan

7003-718-2 CPU board assy. All 3 phase

MX.

California Instruments

1

7003-718-4 CPU board assy. MX30-1,

MX45-1 only.

California Instruments

1

7000-723-4 Keyboard/Display assy.

California Instruments

1

Top Assembly 7003-400

A2

7003-401-1 Front Panel Assy. Prog.

Osc.

California Instruments

1

5100-707-2 CPU / Phase A board assy.

California Instruments

1

7000-722-2 Phase B/C board assy.

California Instruments

1

7000-723-1 Keyboard/Display assy.

California Instruments

1

Top Assembly 7003-427

A1

7003-721-1 PC Assy. RS232 / GPIB /

USB

California Instruments

1

A1

7003-721-2 PC Assy. RS232 / GPIB /

USB / LAN

California Instruments

1

A6

7003-722-1 PC Assy., Low Volt PSU

California Instruments

1

Top Assembly 7003-422 / 7003-400

A1

7003-703-1 PC Assy. RS232 / GPIB California

Instruments

1

A1

7003-703-2 PC Assy. RS232 / GPIB California

Instruments

1

A6

7003-702-1 PC Assy., Low Volt PSU

California Instruments

1

Top Assembly 7003-427 / 7003-422 / 7003-400

A2

7003-408-1 Front Panel Assy., Auxiliary California

Instruments

1

A3

7003-715-1 PC Assy., System Interface California

Instruments

1

A4

7003-701-1 PC Assy., V / I Sense

California Instruments

1

A14

7003-713-1 PC Assy., PWR Interconnect California Instruments

1

A10

7003-714-1 PC Assy., EMI Filter California

Instruments 1

A7

7003-418-1 Amplifier Assy., 15kVA

California Instruments

1

A8

7003-418-1 Amplifier Assy., 15kVA

California Instruments

1

A9

7003-418-1 Amplifier Assy., 15kVA

California Instruments

1

B1

241186

Fan, 3", 24VDC

NMB Technology
3110KLO5WB50-P00

1

CB1

270224

Circuit Breaker, 2.5A, 300V

AIRPAX
IELH111-1-61-2-50-D-01-V

1

K1

245235

Relay, 3C, 30A, 24VDC

Deltrol Controls
21014 - 82

1

K8

245235

Relay, 3C, 30A, 24VDC

Deltrol Controls
21014 - 82

1

K2

245236

Relay, 3C, 90A, 24VDC

EE Controls
EECLS47.22NTW

1

MX Series

185

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Summary of Contents for MX30-1

Page 1: ... MX Series AC and DC Power Source User Manual Series I Series II TEL 1 858 677 9040 FAX 1 858 677 0940 Email sales calinst com Web Site http www calinst com CompuMess Elektronik GmbH Lise Meitner Str 1 D 85716 Unterschleißheim Telefon 089 32 15 01 0 Telefax 089 32 15 01 11 www compumess de www netzteile de ...

Page 2: ...pany Models MX30 1 MX30 3 MX30 3Pi MX45 1 MX45 3 MX45 3Pi MX60 3 MX60 3Pi MB MX90 3 MX90 3Pi MB MX135 3 MX135 3Pi MB MX180 3 MX180 3Pi MB MX225 3 MX225 3Pi MB MX270 3 MX270 3Pi MB Note For MX15 1 MX15 1Pi see user manual P N 7005 960 Copyright 2002 2008 California Instruments Rev AJ September 2008 2 MX Series ...

Page 3: ...t out the fuse holder or use a repaired fuse DO NOT OPERATE IN A VOLATILE ATMOSPHERE Do not operate the power source in the presence of flammable gases or fumes DO NOT TOUCH ENERGIZED CIRCUITS Disconnect the power cable before servicing this equipment Even with the power cable disconnected high voltage can still exist on some circuits Discharge these voltages before servicing Only qualified servic...

Page 4: ...User Manual Rev AJ California Instruments 4 MX Series ...

Page 5: ...el number and serial number On receipt of this information service information or a Return Material Authorization RMA number will be given Add the RMA number furnished to the shipping label Pack the instrument carefully to prevent transportation damage affix label to shipping container and ship freight prepaid to the factory CALIFORNIA INSTRUMENTS shall not be responsible for repair of damage due ...

Page 6: ...res 65 3 10 Clock and Lock Configurations 66 3 11 Basic Initial Functional Test 68 3 12 Remote Inhibit Remote Shutdown 70 3 13 Junction Box Accessory 71 3 14 Output Filter Box Accessory 72 3 15 Fuse Box Accessory 73 4 Front Panel Operation 74 4 1 Tour of the Front Panel 74 4 2 Menu Structure 81 4 3 Output Programming 119 4 4 Waveform Management 3Pi Controller only 121 4 5 Standard Measurements 126...

Page 7: ...9 1 Introduction 189 9 2 Option HV Additional AC Voltage Range 190 9 3 Option 160 RTCA DO 160 Tests 191 9 4 Option 411 IEC 61000 4 11 Voltage Dips and Interruptions 205 9 5 Option 413 IEC 61000 4 13 Interharmonics Test 213 9 6 Option 704 MilStd704 Tests 224 9 7 Option ABD Airbus ABD0100 1 8 Test 236 9 8 Option AMD Airbus AMD24C Test 236 9 9 Option 787 Boeing B787 0147 Test 236 9 10 Option WHM Watt...

Page 8: ... Wiring Rear view 53 Figure 3 14 Ship kit Terminal Block dimensions 54 Figure 3 15 RS232C Cable for PC Connection wiring diagram MX without USB 59 Figure 3 16 USB Connector pin orientation 60 Figure 3 17 Emergency Switch ES Option shut off inter connect on MB systems 62 Figure 3 18 Multi Cabinet DIP Switch Location and Setting 64 Figure 3 19 Functional Test Setup 69 Figure 3 20 7003 416 1 Output J...

Page 9: ...n 196 Figure 9 6 Power Interrupt 197 Figure 9 7 Power Interrupt for Group 2 and 3 198 Figure 9 8 Emergency Screen 199 Figure 9 9 Abnormal Screen 200 Figure 9 10 DO 160 DC Main Menu 202 Figure 9 11 Normal State 202 Figure 9 12 Abnormal State 203 Figure 9 13 Application Menu 207 Figure 9 14 IEC1000 4 11 Menu 207 Figure 9 15 IEC Dips and Interrupts 208 Figure 9 16 Voltage Variation Screen 210 Figure ...

Page 10: ...mmable Z adjustment pots 175 Table 6 7 Formulas to calculate R and L 175 Table 7 1 Basic Symptoms 176 Table 7 2 MX Fuse Ratings 181 Table 7 3 Flash Down load Messages 184 Table 8 1 Replaceable Parts 187 Table 8 2 Fuses 188 Table 9 1 Normal Voltage and Frequency Minimum 194 Table 9 2 Normal Voltage and Frequency Maximum 194 Table 9 3 Normal Voltage Unbalance 194 Table 9 4 Normal VoltageSurge Sequen...

Page 11: ...luding the RS232C USB LAN option and IEEE 488 interfaces arbitrary waveform generation dual voltage ranges and additional measurement functions The MX Series units are contained in a compact floor standing enclosure on casters This allows the units to be moved around more easily Read the installation instructions carefully before attempting to install and operate the MX Series power systems 1 2 Ma...

Page 12: ...es I products The part number is shown on the model serial number tag on the back of the MX series All Series II will have a firmware revision of 4 0 or higher The firmware revision is displayed briefly at power up on the LCD display and can also be queried over the bus by using the IDN command Differences between the two model series are restricted to Reduced number of measurement calibration coe...

Page 13: ...0 Line VA 37 KVA 53 KVA 74 KVA 106 KVA 159 KVA Line Current 116 ARMS 187 VLL 105 ARMS 207 VLL 60 ARMS 360 VLL 50 ARMS 432 VLL 175 ARMS 187 VLL 157 ARMS 207 VLL 90 ARMS 360 VLL 75 ARMS 432 VLL Each MX30 chassis requires its own AC service Total Line currents are 2 x MX30 Each MX45 chassis requires its own AC service Total Line currents are 2 x MX45 Each MX45 chassis requires its own AC service Tota...

Page 14: ...nge change option is installed Resolution AC Mode 0 1 V DC Mode 0 1 V AC DC Mode AC 0 1 V DC Offset Series I 0 01 V 2 5 V 0 1 V 2 5 25 V 1 V 25 V Series II 0 01 V Accuracy 0 3 V AC mode 1 V DC mode Distortion THD 1 Resistive full load 1 16 66 Hz 2 66 500 Hz 3 500 Hz Load Regulation 0 25 FS DC 100 Hz 0 5 FS 100 Hz Line Regulation 0 1 for 10 input line change DC Offset Voltage 20 mV Output Noise 20 ...

Page 15: ... 300 A V Hi 150 A MX45 3 per phase V Lo 100 A V Hi 50 A MX60 3 per phase V Lo 133 A V Hi 66 7 A MX90 3 per phase V Lo 200 A V Hi 100 A MX135 3 per phase V Lo 300 A V Hi 150 A DC Mode AC DC Mode MX30 1 V Lo 100 A V Hi 50 A MX30 3 per phase V Lo 33 3 A V Hi 16 7 A MX45 1 V Lo 150 A V Hi 75 A MX45 3 per phase V Lo 50 A V Hi 25 A MX60 3 per phase V Lo 66 7 A V Hi 33 3 A MX90 3 per phase V Lo 100 A V H...

Page 16: ...rnal frequency control Requires 5V at 5 mA for logic high Accuracy Ext Sync to phase A with fixed Ext Sync Frequency input 16 Hz 100 Hz 2 100 Hz 500 Hz 3 500 Hz 4 Programmable Output Impedance available on MX30 3Pi and MX45 3Pi in three phase mode only Range R 1 200 mOhm L 15 200 uH N A N A N A Resolution R 1 mOhm L 1 uH N A N A N A Accuracy 10 FS N A N A N A Note Output specifications apply below...

Page 17: ...RMS Voltage RMS 75 300 100 60 80 40 20 50 A 150 Low V Range High V Range 100 A 7 5 15 Figure 2 2 MX45 3 Voltage Current Rating Chart for 150 300 V AC Ranges Max Rating Figure 2 3 Voltage Current Rating Chart for 150 300 V AC Ranges Derated MX Series 17 ...

Page 18: ... 2 4 MX30 3 Voltage Current Rating Chart for 200 400 V DC Ranges Figure 2 5 MX45 3 Voltage Current Rating Chart for 200 400 V DC Ranges Max Rating Current DC Voltage DC 100 400 50 30 40 20 10 25 A 200 Low V Range High V Range 50 A 20 40 18 MX Series ...

Page 19: ...Hz 0 1V 0 02 100 820 Hz 0 01 Volt RMS Current 0 150 Amps 0 15A 0 02 100 Hz 0 3A 0 02 100 820 Hz 0 01 Amp Peak Current 0 400 Amps 0 15A 0 02 100 Hz 0 3A 0 02 100 820 Hz 0 01 Amp VA Power 0 15 KVA 30 VA 0 1 100 Hz 60 VA 0 1 100 820 Hz 10 VA Real Power 0 15 KW 30 W 0 1 100 Hz 60 W 0 1 100 820 Hz 10 W Power Factor 0 2kVA 0 00 1 00 0 01 100 Hz 0 02 100 820 Hz 0 01 Note Accuracy specifications are valid...

Page 20: ...s II 32 00 Hz 6 67 KHz 32 00 Hz 16 KHz 0 03 0 03 Hz 0 01 Hz MX45 1 MX45 3Pi in 1 phase mode Series I Series II 32 00 Hz 19 2 KHz 32 00 Hz 48 KHz 0 03 0 03 Hz 0 01 Hz Phase 0 0 360 0 2 typ 0 5 Voltage Fundamental 0 75V 0 01V Harmonic 2 50 0 75V 0 3 0 3 kHz 0 01V Current Fundamental 0 5A 0 1A Harmonic 2 50 0 15A 0 3 0 3 kHz 0 1A Note For current measurements specifications apply from 2 to 100 of mea...

Page 21: ...rge sweep Frequency step sag surge sweep Voltage and Frequency step sweep IEEE 488 Interface SH1 AH1 T6 L3 SR1 RL2 DC1 DT1 Syntax IEEE 488 2 and SCPI Response time is 10 ms typical RS232C Interface Bi directional serial interface 9 pin D shell connector Handshake CTS RTS Data bits 7 8 Stop bits 1 2 Baud rate 9600 to 115 200 bps Syntax IEEE 488 2 and SCPI Note Disconnect any USB connection when usi...

Page 22: ...731 mm Depth 34 5 876 mm Unit Weight for each MX chassis Net 1150 lbs 522 Kg approximately Shipping 1231 lbs 560 Kg approximately Material Steel chassis with aluminum panels and covers Finish Light textured painted external surfaces Panels semi gloss polyurethane color no 26440 medium gray Cooling Fan cooled with air intake on the front and exhaust to the rear Fans 6 x 225CFM Air displacement 22 C...

Page 23: ...easured at one meter Safety Designed to EN 61010 1 European safety standards as required for the CE mark 2 5 Front Panel Controls Controls Shuttle knob Allows continuous change of all values including output calibration and range change Decimal keypad A conventional decimal keypad facilitates quick entry of numerical values such as voltage current limit etc The large blue enter key will make the v...

Page 24: ...Mode Option LKM and LKS required Three units all with controllers can be connected in a three phase configuration using CLOCK and LOCK connections Each unit requires its own controller in this configuration One unit acts as the master and provides the reference clock to the auxiliary units Note This option cannot be combined with HF option Controller Programmable controller front panel assembly Ou...

Page 25: ...ase it Once the ES button has been released the MX must be powered down using the front panel circuit breaker and turned back on to start up again Note For multibox MX Systems MX90 and up with more than one controller and front panel controls each of which having an ES emergency switch to connect a BNC cable between the cabinets for the ES connection For 3 or more cabinets with controller this BNC...

Page 26: ...C only output range of 0 to 400 Vac L N Specifications unique to the HV option are shown in the table below Output Parameter MX30 MX45 MX60 MX90 MX135 Modes Pi Controller AC Voltage Ranges L N 0 400 V Resolution 0 1 V Accuracy 0 25 of Full Scale 1 0 Vac rms Output Coupling AC coupled Power total power for all phases either range at full scale voltage AC Mode 30 KVA 45 KVA 60 KVA 90 KVA 135 KVA Cur...

Page 27: ...ing lines shown in the V I rating chart below Figure 2 7 MX30 3 Voltage Current Rating Chart HV Option Current RMS Voltage RMS 100 200 300 400 37 5 37 5 A HV Range 20 Figure ting 2 8 MX45 3 Voltage Current Rating Chart HV Option Max Ra Figure 2 9 Voltage Current Rating Chart HV Option Derated MX Series 27 ...

Page 28: ...lution 0 01 Hz from 16 00 to 81 92 Hz 0 1 Hz from 82 0 to 819 2 Hz 1 Hz from 820 to 905 Hz Accuracy 0 01 Phase Accuracy 16 100 Hz 1 5 100 500 Hz 2 500 819 Hz 4 819 905 Hz 5 Voltage High Voltage Range Maximum voltage at 905 Hz is 290 Vrms Maximum frequency at 300 Vrms is 875 Hz See Figure 2 10 Low Voltage Range Maximum voltage at 905 Hz is 145 Vrms Maximum frequency at 150 Vrms is 875 Hz See Figure...

Page 29: ...User Manual Rev AJ California Instruments Figure 2 10 HF Option Voltage Frequency Rating 300V range Figure 2 11 HF Option Voltage Frequency Rating 150V range MX Series 29 ...

Page 30: ... output frequency to 500 Hz All other specifications of the MX45 system remain unchanged if this option is installed 2 6 5 WHM Option Specifications Watt hour measurement mode Accuracy 0 6 000KW 0 01KWH 0 1 100 Hz 0 02KWH 0 1 100 819 Hz 6 000KW Times three of the above specification Resolution 0 001 KWH 30 MX Series ...

Page 31: ...ne load and temperature Settling time 0 5 msec Frequency Temperature coefficient 5ppm per degree C Stability 15 ppm per year Current Constant Power Mode Operation at higher currents but constant power is possible from 80 of Voltage range 125 of max current declining to 100 of maximum current at 100 of voltage range for short periods of time or at reduced ambient temperatures 15 mins 30 C See Figur...

Page 32: ...t noise spectrum for a standard MX45 3Pi in three phase mode operating at 400 Hz is shown in Figure 2 13 for phase A and Neutral The same output with the use of the optional filter is shown in Figure 2 14 For connection information refer to section 3 14 MX Filter Specifications Model 7003 424 1 Type Low Pass Filter Three phase WYE four wire A B C and Neutral Capability Frequency range DC 16 Hz 800...

Page 33: ...User Manual Rev AJ California Instruments MX Series 33 ilter option schematic Figure 2 12 MX output f ...

Page 34: ...User Manual Rev AJ California Instruments Figure 2 13 MX45 Output Noise 10 KHz 1 MHz 34 MX Series ...

Page 35: ...California Instruments 35 Figure 2 14 MX4 oise 10 KHz 1 M with optional Filter Hz 5 Output N User Manual Rev AJ MX Series ...

Page 36: ...btain adequate help when moving the unit Make sure the location floor in which the MX Series unit s will be installed can support the weight of the unit s 3 2 Power Requirements The MX Series power Source has been designed to operate from a three phase three wire Wye or Delta AC input line A protective earth connection is required as well PE Available three phase input settings are 208 VLL option ...

Page 37: ...rements Note AC input wiring and connections must conform to local electrical safety codes that apply Always consult a qualified electrician prior to installation of any MX System AC input connections are to be made directly to the input fuse block The input fuse block is located on the lower left hand corner of the front of the MX chassis To access the input fuse connection block the protective f...

Page 38: ...und wire Note DO NOT USE THE NEUTRAL CONNECTION OF A 3 PHASE Y AC POWER CONNECTION IN PLACE OF A TRUE EARTH GROUND CONNECTION AC power system neutrals cannot be used for protective earth ground The mains source must have a current rating equal to or greater than the input fuses and the input wiring must be sized to satisfy the applicable electrical codes The front cover must be re installed prior ...

Page 39: ...User Manual Rev AJ California Instruments 3ø AC Line Input PROTECTIVE GROUND EXTERNAL CIRCUIT BREAKER AC MAINS 3 PHASE Figure 3 3 MX Series AC Input Connection Diagram Rear view MX Series 39 ...

Page 40: ...if the power source has been disconnected from the mains supply Allow capacitors to discharge to a safe voltage before touching exposed pins of mains supply connectors Power modules need at least 15 Minutes to discharge to safe levels before they can be removed 3 5 AC On Off Circuit Breaker on MX Series front panel It is important to understand the purpose and operation of the On Off circuit break...

Page 41: ...s can only be checked is the MX unit is completely de energized and disconnected from any AC power input Note Under no circumstances should AC input power be applied if one or more of the AC input line fuses have failed and opened up Figure 3 4 Rear Panel MX Series 41 ...

Page 42: ...at the load and must be connected at TB2 when the sense is programmed for external The external sense input does not have to be connected when Internal Sense is programmed The external sense wires are to be connected to TB2 on the rear panel and should be run using a twisted shielded cable See Figure 3 4 for location of TB2 and Figure 3 5 for shield connection detail Note For External Sense connec...

Page 43: ...y be used Note that wires must be sized to accommodate the maximum current that is available This may be a function of the voltage range and phase mode on some MX models If the MX has more than one output voltage range size the wires for the lowest available voltage range as the currents will be highest in that range g from the following formula Table 3 2 Suggested Output Wiring Sizes Load Current...

Page 44: ...ches for connecting output wiring to TB1A and or TB1B are supplied with each MX in the ship kit Look for a brown envelope If the correct tools cannot be found contact California Instruments customer service at support calinst com Terminal block TB1B always provides the output neutral connection regardless of the phase mode 1 or 3 phase output mode In single phase mode phase A output is provided th...

Page 45: ... phase mode output configuration rear view perspective See section 3 6 3 for the MX30 3Pi or MX45 3Pi in three phase mode Always disconnect all input power from the MX before removing the front panel cover that provides access to the input and output terminal connections Route the wires from the back of the MX to the front in the provided cable guides Figure 3 7 MX30 1 MX45 1 Output Wiring Rear vi...

Page 46: ...section 3 6 2 for the MX30 3Pi or Always disconnect all input power from the MX provides access to the input and output terminal the MX to the front in the provided cable guides ons for a MX30 3 MX45 3 three phase or an onfiguration rear view perspective See MX45 3Pi in single phase mode before removing the front panel cover that connections Route the wires from the back of Figure 3 8 MX30 3 MX45 ...

Page 47: ...t panel cover that provides access to the input and output terminal connections Route the wires from the back of the MX30 or MX45 chassis to the front in the provided cable guides MX60 MX90 and MX135 systems are shipped with external output terminal blocks that enable the output wiring from two or three chassis to be combined providing a single point of connection to the EUT These blocks are not e...

Page 48: ...User Manual Rev AJ California Instruments Figure 3 10 Two MX s in Clock and Lock mode Output Wiring Rear view 48 MX Series ...

Page 49: ...front panel cover that provides access to the input and output terminal connections Route the wires from the back of the MX45 chassis to the front in the provided cable guides Note that the master is shown in the center in this drawing MX60 MX90 and MX135 systems are shipped with external output terminal blocks that enable the output wiring from two or three chassis to be combined providing a sing...

Page 50: ...User Manual Rev AJ California Instruments Figure 3 11 MX135 or MX135 MB Output Wiring Rear view 50 MX Series ...

Page 51: ...User Manual Rev AJ California Instruments Figure 3 12 Three MX s in Clock and Lock mode Output Wiring Rear view MX Series 51 ...

Page 52: ...figuration is shown Always disconnect all input power from the MX180 MX225 or MX270 before removing the front panel cover that provides access to the input and output terminal connections Route the wires from the back of the MX45 chassis to the front in the provided cable guides For any of these system configurations it is recommended to use the optional wiring junction box P N 7003 416 1 See sect...

Page 53: ...California Instruments 53 Figure 3 13 MX18 X225 or MX270 iring Rear view Output W 0 M User Manual Rev AJ MX Series ...

Page 54: ...the neutral into the 2 position terminal The EUT can be connected to the other side Note that the wire size to the EUT should be sized up to accommodate the double or triple currents per phase The d sions 4 Note t even i put the output neutrals of the MX chassis must be connected together for t single power system the outputs of all chassis g t vided y duty terminal blocks Two blocks are provided ...

Page 55: ...ter Auxiliary configuration to create MX60 MX90 or MX135 models In these configurations only the Master MX30 or MX45 power source has a built in controller and front panel The same connector is also used to control the optional OMNI 3 75 Reference Impedance s when 3 units are operating as a three phase ystem This mode of operation requires the L nd e paragraph 3 10 for more informatio A e P8 P9 De...

Page 56: ...e control 33 INP OFF Input power control 34 A ERR HI Error Signal Phase A high 35 N C 36 B ERR LO Error Signal Phase B low 37 C ERR HI Error Signal Phase C high Table 3 4 System Interface Connectors 3 7 2 Analog Input Connector Input screw terminal strip Functions are called out on rear panel decal Table shows connections from left to right when standing at the rear of the MX cabinet Pin Descripti...

Page 57: ...nits ot have this output connec ou don t get an output trigger on this BNC use the tion Strobe BNC instead ted If y Func 3 Function Strobe TTL output Sa onnection as Trigger Output me signal c 4 Clock TTL output on Master TT input on Auxiliary L 5 Lock TTL output on Master TT on Auxiliary L input 6 Emergency Shut off inter connec d only on MB systems with ES Option t Installe Table 3 7 BNC Connect...

Page 58: ...t data Input 4 DTR Data Terminal Ready DTR Data Terminal Ready 5 Common Common 6 N C N C 7 RTS Request to Send Output 8 N C N C 9 N C N C Table 3 10 RS232C Connector pin out MX with RS232 but no USB On MX models without a USB interface a special RS232 cable is required to connect to a PC With these MX models a special 13 foot 4 meter long cable is supplied in the MX Series ship kit The wiring diag...

Page 59: ...cription reserved 2 3 4 2 3 4 input output output Receive data RxD Transmit data TxD Data Terminal Ready DTR 5 6 7 8 9 5 6 8 9 input o Signal Ground Data Set Ready DSR ct no connect served 7 no conne utput re Figure 3 1 RS232C Cabl PC Conn ithout USB 5 e for ection wiring diagram MX w MX Series 59 ...

Page 60: ... AC Source and a PC or USB Hub may be used Note Use of the USB port to control more than one power source from a single PC is not recommended as communication may not be reliable Use GPIB interface for multiple power source control Figure 3 16 USB Connector pin orientation Pin Name Description 1 VBUS 5 VDC 2 D Data 3 D Data 4 GND Ground Table 3 11 USB Connector pin out 60 MX Series ...

Page 61: ... is located on th nel of the unit For information on how to set up a network connection or a direct PC LAN Pin Ethernet TPE 10BaseT 100BastT 1000BaseT EIA TIA 568A EIA TIA 568B Crossover 1 Transmit Receive Data 0 White with green stripe White with orange stripe 2 Transmit Receive Data 0 Green with white stripe or solid green Orange with white stripe or solid orange 3 Transmit Receive Data 1 White ...

Page 62: ...to create an OR ed operation of more than one ES switch This connector is only present on MX MB systems with the ES option If present a suitable BNC cable should be used to connect the emergency shut off signal between chassis This connector is labeled as follows Caution BNC cable must be connected for system Emergency Shut Dow ch n See figure below for an illustration of a MX90 MB ES interconnect...

Page 63: ...stems such as MX90 3Pi MB the controller in the auxiliary unit must be disabled using S1 The SYSTEM field in the master unit controllers CONFIGURATION SETUP 3 screen must be set to the correct system configuration setting as well The SYSTEM field for the controller in the auxiliary unit must be set to AUX if it is used as an auxiliary unit See section 4 2 11 5 Note New SYSTEM field configuration s...

Page 64: ...ev AJ California Instruments MODE Top View from back of MX Interface Board Detail view DIP S1 S1 MASTER AUX SINGLE CAB MULTI CAB 1 2 3 4 chassis Figure 3 18 Multi Cabinet DIP Switch Location and Setting 64 MX Series ...

Page 65: ...its are on 3 Allow 20 to 30 seconds for the turn on sequence to complete before attempting to communicate with the system ower Down Procedure Th ow or the s verse of the power up turn on sequence This means the MASTER all auxiliary units main AC input power contactors will open up automatically They still need to be turned off individually using the front panel ci supplies as well Follow these ste...

Page 66: ...LKM Lock Master option and one or two 3 10 1 Clock Lock Configuration Settings MX units have the LKS Lock auxiliary option and LKS equipped MX s are set at the factory at Clock and lock configuration settings for LKM th time of shipment and can changed T select the UTILITY2 CONFIGURATION screen y determines if the unit is a Master or Auxiliary as e not be o check the configuration settings for an ...

Page 67: ...ck mode n EXT clock mode is selected in the PROGRAM2 screen This means that a MX LKS not be used in normal external sync whe can mode However the MX LKM master unit can be Fur can 3 10 4 operated in external sync mode thermore since the MX LKM master unit is factory set for Master mode of operation it in turn not be used as an Auxiliary source in a clock and lock configuration Remote Programming o...

Page 68: ...or them to cycle on then turn on the master unit 5 If the MX has more than one available output voltage range go to the PROGRAM 1 screen and select the desired voltage range The output mode can be set from the PROGRAM 2 screen use the MORE soft key or press the PROGR function key again Select AC mode 6 Set the output voltage to 0 volt and close the output relay with the OUTPUT ON OFF button There ...

Page 69: ...cedure in Section 6 or call California Instrument s customer satisfaction department for ot pass the functional test refer to the calibration further assistance AC Line Power Resistor 15 kW DMM Scope 3ø AC Lin Inpu e t Connect A B or C Rear view Figure 3 19 Functional Test Setup MX Series 69 ...

Page 70: ...mote control interface must be used to change this setting Once set the polarity setting remains available MX Series When set to HIGH an active low TTL level or a contact closure is required to enable the o relay of the MX Opening the contact or removing the low input signal will cause the output rela to open MX Series II P RI MODE command See 7003 961 prog effect till changed again ov he followin...

Page 71: ...uge of the load connection must be sized to handle the maximum current in the low voltage range of operation The MX SYSTEM OUTPUT side of the terminal block will accept up to 8 wires If the external sense connection is made at the junction box one of these can be used to connect the sense wiring Note Do not swap output load wires or sense wires between phases as damage to the system will result Th...

Page 72: ...blocks TB1A phases A and B and TB1B phase C and neutral as indicated in Figure 3 21 The load can be connected to the load side of the filter box using terminal blocks TB2A and TB2B Do not swap phases through the filter To compensate for voltage drop across the filter the external sense connections can be made at the load load side of the filter Note The filter box chassis must be connected to eart...

Page 73: ...ble of sustaining up to 125 Arms of AC current which is the maximum available current per MX amplifier Each fuse box has 9 sets of 3 fuses for phase A phase B and phase C Each fuse terminal is lined up with a strain relief on each side of the box The outputs from the MX45 cabinets connect to the MX 45 SOURCE side of fuse box The outputs of the fuse box marked JUNCTION BOX are normally routed to th...

Page 74: ...pad 4 1 2 System On Off Circuit Breaker Shuttle knob DATA E The circuit breaker located on the bottom left side of the front panel disconnects the low voltage supply of the MX Source from the three phase Line input This will remove power from the mains AC input contactor and thus remove input power from the MX Series power source As such the circuit breaker acts as an indirect power on off switch ...

Page 75: ... lit the front panel of the MX Series unit is disabled There is no LOCAL button that allows the user to regain control of the front panel This prevents accidental change of settings in ATE applications OVERLOAD The OVERLOAD LED indicates an output overload condition g the mal condition which This condition can be controlled by setting the current limit value in the PROGRAM menu Removing the load u...

Page 76: ... the MX Series returns to its normal mode of operation In this mode changes made with the shuttle knob or the data entry keypad will take immediate effect The IMMEDIATE mode is useful for slewing output ATE mode t SET mode values such as voltage and frequency and observing the effec on the load When the SET key located in the FUNCTION keypad is pressed changes made with the shuttle to any output p...

Page 77: ...g the PROG WAVE and MEAS keys respectively A map of the Main menus is provided on the next few pages There are three top level menus in the MX Series PROG The PROG key is a shortcut to access the PROGRAM menu directly The PROGRAM menu is one of the most frequently used menus Thus instead of going through the main menu to reach the PROGRAM menu it can be accessed directly by pressing the PROG key W...

Page 78: ... may not support the ABC or show all phase information in which case this mode is skipped 3Pi controller only SET The SET key is used to select the mode of operation of the shuttle Refer to section 4 1 1 for details on its operation and the use of the SET key The key can be used to toggle the sign for those parameters for which it is relevant This is typically the output voltage when in DC mode of...

Page 79: ...f the present curs to or present cursor is at the top of the left hand column the cursor is moved to the bottom of the right hand column Figure 4 4 depicts the cursor movement through a two column menu position is at the top of the right hand column the cursor is moved to the bottom position of the left hand column If the Figure 4 4 Cursor UP Key Movement CURSOR DOWN The DOWN key moves the cursor ...

Page 80: ...ACKSPACE The BACKSPACE key can be used to erase one digit at a try error 4 1 7 L shuttle knob N time if you make a data en CD Display The LCD display of the MX Series power source provides information on instrument settings and also guides the user through the various menus To ease reading of the displayed information most screens are widely spaced A sample of the main menu 1 screen that appears w...

Page 81: ...acces Measurements and Waveform In any case there are never more than three levels of me Menus F The top level menu is split in thr menu entries MENU 2 and 3 can be reached from MENU 1 by selecting the MORE entry or by e es betwee in level 1 Each box represents one screen igure 4 7 Menu 1 through 3 ee parts MENU 1 through MENU 3 to allow spacing between pressing the MENU key repeatedly which will ...

Page 82: ...ms that may be installed in the MX Series AC source SETUP REGISTERS The SETUP REGISTERS menu allows complete instrument settings and transient list programs to be saved to nonvolatile memory MORE The MORE selection causes the third part of the MENU screen to be displayed MENU 3 MENU 3 UTILITY The UTILITY menu provides o less nly us s screens those PIB a 2C applies to USB and LAN interface settings...

Page 83: ...DE SCALE TRIG MODE TRIG SOURCE TRIG PHASE TRIG DELAY START TRANSIENTS VOLT SURGE SAG START ø STEP START ø GO TO VOLT VOLT SWEEP STEP END VOLT DUR SCALE FREQ SWEEP DURATION EP DURATION DURATION VOLT FREQ SWEEP ST END FREQ DUR SCALE QUENCE T END VOLT DURATION END VOLT START VIEW SE STAR END DELAY EVIOUS SCREEN END FREQ NCTION END DELAY END DELAY PR PAUSE FU AT 0 END DELAY PEAT FUNCTION FUNCTION REPE...

Page 84: ...232 PARITY LIMIT SETUP RS232 STOPBITS VOLTAGE CUR LIMIT VOLT SENSE MORE REVIOUS SCREEN CUR LIMIT PREV SCREEN NO OUTPUT P UTILITY 2 FREQ LO FREQ PREV SCREEN CONFIGURATION CONFIG SETUP 1 FREQ HI PHASE LANETWORK SETUP MORE HH MM SS NO OUTPUT PHASE C ELAPSED TIME ATURE ADVANCE PREVIOUS SCREEN VOLT RANGE TEMPER VIEWING ANGLE DO160 VOLT MODE PREVIOUS SCREEN MIL704 OL MODE CONFIG SETUP 2 OUTPUT RELAY IEC...

Page 85: ...voltage when in DC mode In DC mode negative values can be entered FREQ Programs the output frequency when in AC mode If the unit is in DC mode the value for FREQ will be set to DC and cannot be changed until AC mode is selected When in AC mode the frequency can be changed from 16 Hz to 500 Hz Values entered that fall outside this range will generate a 200 RANGE ERROR and will not be accepted VOLT ...

Page 86: ...ay be used to set the DC offset level START ø made to either accuracy an external clock generator may be used VOLT MODE The MX Series offers three output modes AC DC and AC DC The VOLT MODE field can be used to toggle between the three output modes Both the Knob and the key may be used to toggle through these three selections In DC mode no frequency selection is possible and all maximum current an...

Page 87: ...here adouts The fourth measurement screen several user accessible fields P successively pressing the MEAS all four available screens desired phase use the PHASE displays the data for all three ph The following parameters are av Entry In three phase mode measurements are available for each phase individually To select the key to toggle through phase A B C or ABC The ABC mode ases simultaneously ail...

Page 88: ... cks the rms current and the crest factor Update Program Functions from Measurement Screen output To measure inrush current for a unit under test open the output relay and reset the peak current value using the PEAK CURR RESET entry Then program the output voltage and frequency and turn on the output relay The peak curren measurement will continuously track the maximum current value detected until...

Page 89: ...X Series with 3Pi controller on Harmonics Trace Analysis meas accessible fields These fields a mode The actual data is display on the VIEW or START field The following fields are available on this menu ARMONICS TRACE ANALYSIS Screen Description Figure 4 10 H Entry FUNCTION Selects Voltage Current or Both parameters for display Available display modes are TABLE BAR and TRACE TABLE mode Displays the...

Page 90: ...This mode also programs the selected phase or all three phases when the measurement is started from the START field As such this trigger source selection also programs the output voltage to the selected rms level TRIG PHASE SET VOLT This field changes purpose depending on the trigger source selected immediately above it If the trigger source equals IMM Selects absolute or relative harmonics displa...

Page 91: ... A negative value will provide pre trigger event The pre trigger delay cannot exceed the length of the acquisition buffer See paragraph 4 6 3 3 for details A positive trigger delay positions the data window after the trigger event Positive trigger delays can exceed the length of the acquisitio buffer in which case the trigger event itself will not be in the buffer a 1000 ms The default trigger de ...

Page 92: ...erent FREQ SWEEP STEP e sweep step except it VOLT FREQ SWEEP STEP to a is programmed as a single transient step two list entries are required to store this information As such every VOLT FREQ SWEEP STEP used will consume two list entries at a time Voltage surges and sags are temporary changes in amplitude The output voltag specified value for a specified duration Sag if the value is lower surge if...

Page 93: ...SURGE SAG screen has the following fields START ø This field will show the start phase angle of the voltage transient in degrees Only one start phase angle per transient sequence is allowed The start phase angle must be in the first transient event in the list The start phase angle is not valid for DC transients If no start phase angle is required this field can be set to RANDOM by pressing the BA...

Page 94: ...ree standard waveforms The output wave shape changes upon entry into default wave shape is always the SINE s REPEAT This is the number of times the SURGE SAG will repeat before it will proceed to the next event or exit the transient program Note that the number of times the transient event is generated is equal to the REPEAT 1 Leave this value at zero if only one execution of this event in the lis...

Page 95: ...tion scale default is time in seconds Use the Shuttle knob to select CYCLES if desired Note that durations expressed in cycles may cause rounding errors if the period of the selected frequency setting is not an integer number of mss Thus for 50 Hz applications no rounding errors occur but for 60 Hz the 16 66 ms period will cause a rounding error when converted The Duration scale selection affects ...

Page 96: ...this event in the list is required EVENT This must be the last item in the transient edit screen All data fields must be entered before ins rting the EVENT The EVENT takes a value from 1 to 99 The EVENT defines the ts in a multiple event space them by 5 Entry of a sequence EVENT number will reen transient e e order of execution of the transient even transient It is a good practice to enter spaced ...

Page 97: ...AY This is the time delay the frequency will stay at END FREQ before it proceeds with the next transient event or completes the transient FUNCTION 3Pi Controller only This field can be used to select the wave shape to be used during this step of the transient sequence Each step can use a different wave shape from the available library of 50 user defined waveforms or the three standard waveforms Th...

Page 98: ... the right of the equal sign must be filled or an error message will occur when trying to leave this data field to be filled Entering the event data field will cause the NT screen where a new selection can be made D Duration is the amount of time the output voltage and frequen will take to reach the END FREQ and END VOLT levels Duration will define the slew rate of the output voltage a frequency f...

Page 99: ...used CLEAR SEQ ll you will loose the programmed transient list Note that a list may be stored as part of the front panel setup in the nonvolatile memory registers also provides an overview of available transient list events This list appears in the order they diting an existing event can be accomplished from this screen event to be edited and pressing the ENTER key This method arameters of a previ...

Page 100: ...LEVEL This parameter determines the amount of total harmonic distortion of the built in CLIPPED sine wave waveform The range is 0 through 20 THD Note that changing the distortion level of the CLIPPED sine wave while the CLIPPED sine wave is used on the output of one or more phases forces the output of the AC Source to dropped momentarily To avoid this make sure none of the phases is using the CLIP...

Page 101: ...FINED A list of user defined waveforms appears immediately below the three standard waveforms If no user defined waveforms were downloaded to the power source this list will be blank User defined waveforms can be given a symbolic name of up to twelve characters The use of any of the three standard waveform names SINE SQUARE and CLIPPED should be avoided as the MX controller will reject it the curs...

Page 102: ...lected MODE If the mode is set to PROG pressing ENTER while the cursor is on the user defined entry will select the custom waveform for the phase shown in the top right corner of the display If the MODE is set to either VIEW option the waveform data under the cursor will be displayed when the ENTER key is pressed Press the ENTER key again to return to the WAVEFORMS menu 102 MX Series ...

Page 103: ...ing entries may be found in the APPLICATIONS menu Description Test sequence for MIL standard 704 AC and DC tests MIL STD 704 MNI OPTION e RTCA DO 160 IEC 1000 4 11 C 1000 4 13 WH METER O This entry selects the OMNI control menu The OMNI option provides a lumped reference impedance for use in IEC 61000 3 3 or IEC 61000 3 11 Flicker test applications If the OMNI option is installed this screen allow...

Page 104: ...try keypad should be used to enter a number between 0 and 7 15 Once the ENTER key is pressed all settings are saved A message will appear at the bottom of the screen to confirm the save operation Recall instrument setup from a register number selected by the user The numeric data entry keypad should be used to enter a number between 0 and 7 15 Once the ENTER key is pressed all settings are recalle...

Page 105: ...t limit choices are Constant Voltage and Constant Current Constant Voltage mode will maintain the set voltage at the output until the load current exceeds the current limit setting at which time the voltage will be dropped to zero This effectively shuts off the AC source output in case of an overload condition This mode has user programmable trip delay which is located in the same menu Constant Cu...

Page 106: ...cannot be changed by the user They are shown for reference only UTILITY 2 CONFIGURATION The Configuration menu shows the installed options This screen is for reference only and typically no fields can be LANETWORK SETUP Displays or sets LAN present this screen may be used to view or change LAN parameters The MAC address is fixed and cannot be changed IP and Gateway addresses are normally assigned ...

Page 107: ... screen also displays the intern temperature in degrees C The viewing angle can be used to change the contrast ratio of the LCD display The range of the viewing angle parame from 10 to 10 Setting the right viewing angle is matter of personal taste Set this VIEWING ANGLE ter is parameter to a value that is most comfortable for the user To save a new viewing angle setting change the number to the de...

Page 108: ...LAN interface The following parameters can be set from this menu GPIB ADDRESS Sets the IEEE 488 address used by the AC source The address value can be set from 0 through 31 Address 0 is often reserved for the IEEE 488 controller The factory setting is address 1 Once changed the IEEE 488 address is retained in nonvolatile memory RS232 BAUDRATE This field can be used to set the RS232 9600 19 200 38 ...

Page 109: ...stant voltage CV mode The constant current mode will limit the maximum amount of current drawn by the load to the set value The voltage will be reduced as needed after the trip delay time to maintain the level of programmed current The constant voltage mode will maintain the set voltage as long as the current drawn by the load does not exceed the current limit programmed If the current limit is ex...

Page 110: ...e number of output phases to be toggled between one and three In single phase mode all power is routed a single output terminal block TB1B A and Neutral In three phase mode power for phase A B and C is available on terminal block TB1A and the neutral connection is t on TB1B is not connected still on TB1B but the A outpu 110 MX Series ...

Page 111: ... the FF for most situations Entry Description INITIAL SETUP 1 Sets the power on AC voltage for AC and AC DC m DC voltage for DC mode VOLTAGE odes or the IMIT FREQ GE VOLT MODE ilable settings are Internal INT or External EXT CURR L Sets the power on current limit value Sets the power on frequency value PHASE Sets the power on frequency for phase A with respect to an external sync signal If the int...

Page 112: ...power to the AC source or issue a RST command over one bus Sets the clock source used at power up Available settings are Stand Alone STAND MASTER LKM clock and lock master and AUX LKS clock and lock auxiliary MX30 3Pi or MX45 3Pi model only Sets the phase mode at power up Available options are single phase mode ONE three phase mode THREE or last used the phase mode option is not installed this fie...

Page 113: ...provided on this screen Entry Description VOLTAGE Maximum AC rms or DC voltage available in the high voltage e FREQ LO PHASE C s a single phase model this field will will range CUR LIMIT Maximum AC rms current limit available in the low voltag range Lowest possible fundamental frequency that can be programmed FREQ HI Highest possible fundamental frequency that can be programmed Phase angle of phas...

Page 114: ...s field is set to ON Note that master unit with LKM also has this field set to N A WH METER Indicates the presence of the Watt Hour Meter option CONFIGURATION SETUP 1 NO OUTPUT Displays7 the phase mode option SELECT indicates the phase and three phase modes of operation FIXED indicates the phase mode option is not installed and onl ADVANCE Pi Controllers only This field indicates t advanced capabi...

Page 115: ...e of the Low Frequency limit option If option is set the maximum frequency that can be programmed is 500 Hz This field is available on Series II MX systems only SYSTEM Thi configuration Available setting MX30 MX45 MX60 MX90 MX MX135 MX135 System Mas MX180 MX180 system Mas MX225 MX270 AUX Auxiliary System If this field is set incorrectly the current limit scaling and curre measurement will be off b...

Page 116: ...Entry Description ance The lower limits for the resistive and inductive components may vary on different AC source models and are set as part of the source calibration INDUCTIVE Sets the inductive component of the output impedance The lower limits for the resistive and inductive components may vary on different AC source models and are set as part of the source calibration SET MINIMUM Selecting th...

Page 117: ...e that Series II MX models only have two measurement calibration factors Series I models require additional cal factors as shown The following calibration factors are available from this menu Entry actor Series I only ement mperature compensated zero offset voltage measurement I nt VOLT FS Full scale voltage measurement calibration factor VOLT 0 Zero offset voltage measurement calibration f VOLT F...

Page 118: ...ration coefficient Series II models only IMP REAL FS Full scale resistive output impedance calibration factor IMP REACT FS Full scale inductive output impedance calibration factor IMP REAL MIN Minimum resistive AC source output impedance The AC source has an output impedance greater than zero This value determines the minimum resistive component of the AC source output impedance IMP REACT M ance T...

Page 119: ...fault mode of operation is an immediate mode in which changes to output parameters made with the knob or the entry keypad are immediately reflected at the output To change the output voltage Counter Clock wise Clock wise INCR DECR 1 Place the cursor on the VOLTAGE entry 2 Rotate the knob clockwise to increase the value counterclockwise to decrease the value These changes take effect immediately To...

Page 120: ...t has returned to immediate mode of operation until the SET key is pressed again hange Output Values with the shuttle knob from the MEASUREMENT 1 screen Basic output settings such as voltage and frequency can be changed from the MEAS 1 screen by using the following procedure 1 Select the PROGAM 1 screen by pressing the PROG key and position the cursor on either the Voltage or Frequency setting fie...

Page 121: ...er id 4 4 2 Phase Selection Figure 4 31 Selecting a Waveform The square wave provides a high frequency content waveform with relative fast rise and fall times Due to AC amplifier bandwidth limitations the frequency wave has been kept within the amplifier s capabilities As the fundamental frequency is increased the relative cont The clipped sine wave may be used to simulate voltage distortion level...

Page 122: ...d and downloaded easily This G er Interface prog orms to be ecifying harmonic a d phase angles e fundamen ers an arbitrary w ntry mode tha l data points fied waveforms in addition to the 3 standard waveforms Of these four groups one may be a a time The active group is selected in the INITIAL SETUP menu s waveforms to be crea raphical Us ram allows wavef created by sp mplitudes an with respect to t...

Page 123: ...ER s D source re initializ comm rated over the will have the s evice reset The new wave group will be active after you turn the power to the unit back on MS Amplitude Restrictions The output of a sine wave may be programmed to the full rms value of the voltage range selected If the AC source is in the 300 V range the maximum programmable rms voltage Volt If a custom waveform is 300 is used however...

Page 124: ...nt of the output signal the 3Pi controller automatically applies a band pass filter to all custom waveforms as they are downloaded The controller implements the following process for user defined n or equal the Fmax level h m and the label will be deleted from the waveform catalogue h determine the maximum allowable fundamental frequency for the selected waveform Using the Lim belo Wa n error Tra ...

Page 125: ...veform Frequency Domain View Mode witching Waveforms 4 4 7 S Waveforms can be switched as part of the transient system Each transient type setup menu has is field allows selection of any of the standard or custom waveforms available in the selected group Refer to the section on transients for more details on using a FUNCTION field Th transient list to switch output waveforms MX Series 125 ...

Page 126: ...se the screen to cycle through all available measure een s ment screens ments 4 5 1 Standard Controller Measure For MX Series power sources with the 1 or 3 standard controllers the following two measurement screens are available Mode AC DC MEASUREMENTS 1 VOLTAGE AC rms voltage DC Voltage CURRENT AC rms current DC Current FREQUENCY Frequency n a POWER Real power power MEASUREMENTS 2 VA power POWER ...

Page 127: ...chapter Note The V and I distortion calculations are based on H2 through H50 with the RMS current in the denominator Note that some definitions of THD use the fundamental component H1 as the es all the measurement parameters before displaying the requested screen This process may take up to a second Consequently pressing the MEAS key may not always bring up the selected screen immediately There wi...

Page 128: ... which the configurations This chapter cov functions 4 6 1 Harmonic Analysis analysis or waveform acquisition is done may be selected using the PHASE key in three phase ers the use and application of these advanced measurement The 3Pi controller s power analy and current on each available ph ectrum can be displayed on the LCD display in a tabular as well as a graphical mode 4 6 1 1 zer performs fa...

Page 129: ... arrow keys may be used to scroll through the table data tion while in this display the LCD screen points to the current position in the table Scrolling Through Tabular FFT Data Figure 4 36 Bar chart format FFT data displays show the same data in a graphical format While the amplitude information is shown graphically phase data is only displayed in numeric form to the left for the currently select...

Page 130: ...to see at least one cycle of the output waveform If the output is programmed at 50 Hz a 20 ms scale would display exactly one signal period 6 Move the cursor to the TRIG MODE and select SINGLE or CONT The SINGLE mode will acquire the data once and show the result If you select CONT the data will be updated continuously 7 Move the cursor to the TRIG SOURCE field and select IMM We will cover additio...

Page 131: ...d line that can be moved using the knob If the left or right edge of the display window is reached the entire display will shift so the cursor always remains visible The time from the trigger point to the vertical cursor is displayed in the left hand portion of the LCD in ms Also displayed here are the absolute voltage and or current value under the cursor To change the horizontal display scale wi...

Page 132: ...e for capturing repetitive events or to monitor the source output continuously Display updates will occur about once per second 4 6 3 2 Trigger source Single SINGLE This mode causes the acquisition once The MX source waits for the user to press the ENTER key while on the START field As soon as the trigger eve specified occurs data is acquired and the acquisition system The MX Series 3Pi controller...

Page 133: ...g at a specific phase current angle is not possible as it is not controlled by t AC source However when capturing current waveform data the phase relationship to the voltage can be determined easily by triggering at the 0 point on the voltage Voltage step SET VOLT This mode performs two functions It programs the output voltage for the selected phase or phases to the rms or DC va specified and it t...

Page 134: ...t can be made by specifying the voltage start phase angle in the PROGRAM 2 screen If this field is from RANDOM to 90 the inrush current can be captured under worst case conditions In this case the voltage should be programmed to 0 volt before trig generate a trigger If the output is open the acquisition will be armed when the START ENTER key is pressed but will wait for the trigger event Closing t...

Page 135: ...ition holds off the specified 20 ms at which point the data requested is captured Using a positive trigger delay value always yields post trigger data specified In this case the actual trigger moment itself is no longer present in the acquisition buffer This situation is shown in Figure 4 40 where a 20 ms trigger delay is used after triggering on phase A 180 The fundamental frequency of the output...

Page 136: ...ng time interval range is available ies I MX30 MX45 single phase mode 104 msec to 1040 msec Series II 30 MX45 single phase mode 42 6 msec to 426 msec All models in three phase mode 128 msec to 1280 msec situation is shown in Figure 4 41 The example shows a similar scenario as before only this time the trigger delay was set a 20 ms Notice that the data acquisition window now contains data that occu...

Page 137: ...rol interface On power up the AC source always reverts to the maximum slew rate for both voltage and frequency sing Transient Modes The voltage can be programmed in the following transient operating modes STEP causes the output to permanently change to its triggered value PULSE causes the output to change to its triggered value for a specific time as determined by the Pulse menu parameters LIST ca...

Page 138: ...et up a Pulse transient include the pulse count pulse period and pulse duty cycle An example of a Pulse transient is shown in Figure 4 42 In this case the count the pulse period is 16 6 ms or 60 Hz and the duty cycle is 33 ount of is 4 Figure 4 42 Pulse Transients Note that Pulse transients can only be programmed over the bus not the front panel Refer to the SCPI Programming Manual for more inform...

Page 139: ...ist specifies the pulses as three voltage points point 0 2 and 4 each with its corresponding dwell point The intervals are three zero voltage points point 1 3 and 5 of equal intervals The count parameter causes the list to execute twice when started by a single trigger To set up this type of transient list proceed as follows 1 Press the PROG key to bring up the PROGRAM 1 menu TER to confirm your 2...

Page 140: ...number from 1 through 99 The transient list will be executed in order of event number Leaving a gap between event numbers allows you to insert events at different places later in the sequence Deleting events is always possible regardless of the event number For the purpose of this exercise we will start with EVENT 5 Enter 5 and press the ENTER key This brings you back to the TRANSIENTS menu 17 Rep...

Page 141: ... to øABC Frequency transients are identical to voltage transients except they apply to all three phases at all times in a three phase configuration 4 7 6 Programming Slew Rates As shown in the previous examples there are a number of ways that you can generate custom waveforms Programmable slew rates provide additional flexibility when customizing waveforms Slew rates determine how fast the voltage...

Page 142: ...nt waveforms may be programmed on different phases during transient execution Figure 4 44 illustrates the concept of using different waveforms at different steps in a transient achine list In this case the change was programmed to occur at the zero crossing Any phase angle can be used to start the transient execution however To keep the phase angle synchronization the dwell times have to be set to...

Page 143: ...may be useful when running slowly changing output transients to hold the output at a specific setting while observing the effect on the unit under test 4 7 9 Saving Transient List Programs When the AC source is turned off the transient list that was programmed is not automatically retained Thus if you turn the unit off you will loose your programmed transient list However transient programs may be...

Page 144: ...al Block Diagram Three phase input power is routed from the back of the cabinet to a fuse holder terminal block located in the bottom front of the unit The lower front access panel has to be removed to gain access to the AC input connection fuse block From the fuse block the AC input is connected to the three phase input transformer primary The input transformer provides the required isolation bet...

Page 145: ... of the unit and is used to sense all output current and voltage for both control and measurement purposes The current sensor board in conjunction with the CPU controller also supports the programmable RMS current limit function The system interface board controls all interaction between controller power modules and current sensor board The system interface board is located in the top compartment ...

Page 146: ...dition to the CPU logic On MX Series II unit all three phases are contained on the same board If the 413 option is present a separate inter harmonic ge rm rt nerator board is connected to the CPU board y 5 3 2 Phase B and C Board MX Series I onl This assembly A8 has the waveform measurement and impedance programming componen for the Phase B and C power modules This board is not installed in an MX4...

Page 147: ...User Manual Rev AJ California Instruments Output Status Available on top assembly 7003 427 only MX Series 147 ...

Page 148: ...User Manual Rev AJ 148 California Instruments MX Series Figure 5 2 MX Series Detailed Block Diagram ...

Page 149: ...User Manual Rev AJ MX Series California Instruments 149 Figure 5 3 Power Module Detailed Block Diagram ...

Page 150: ...d TRUE or the MX system power u Finally the System inter 37 to DB 37 system interface cable is used to connect two or more MX units in a multi box configuration Each MX30 or MX45 provides two sets of system interface connectors on the rear panel One is the master out unit with CPU controller assembly installed the other the The current and voltage sensor board A4 senses the output current and volt...

Page 151: ... and can be removed from the front after removing the front cover Each power modules is fully self contained and forms a complete AC to AC or AC to DC converter The three power modules are identical and can be interchanged if needed although this is not recommended under normal use The power module is depicted in Figure 5 4 Figure 5 4 Power Module Layout MX Series 151 ...

Page 152: ...DC bus goes out of acceptable operating range a fault is generated Furthermore in any of the three AC input p odulat r Board The modulator board is located directly above the PFC board and next to the four board Amplifier stack The modulator board accepts an oscillator output reference signal as input and drives the four amplifier boards using a high frequency PWM technique The modulator has the a...

Page 153: ...rd via a small ribbon cable Each Amplifier board has four outputs A A B and B These four outputs connect to a set of Inductor boards using stranded wires with Anderson style connectors The connection between the Amplifier boards and the Inductor boards is specific and should not be reversed or damage could result The output wire connectors of ea s ch amplifier board are color coded to help identif...

Page 154: ...ent sensors is routed to the modulator board to regulate current sharing and peak current limiting 5 7 5 Fan Supply Board The Fan Supply board is located in the wind tunnel of the PFC section at the bottom of the power module This board provides variable speed control for the dual fans of the power module Fan speed is a function of the load current sensed This provides for lower levels of audible ...

Page 155: ...0 VAC AND 500 VDC ARE PRESENT IN CERTAIN SECTIONS OF THIS POWER SOURCE THIS EQUIPMENT GENERATES POTENTIALLY LETHAL VOLTAGES DEATH ON CONTACT MAY RESULT IF PERSONNEL FAIL TO OBSERVE SAFETY PRECAUTIONS DO NOT TOUCH ELECTRONIC CIRCUITS WHEN POWER IS APPLIED MX Series 155 ...

Page 156: ...hich the MX sys is used is unusual it may be better to calibrate it at different operating points than the ones used in this manual Also if the required load values for current calibration are not available the programmed voltage may be adjusted to obtain the approximate current typically close to maximum available current per phase ance tem 6 1 Recommended Calibration Equipment Digital Multimeter...

Page 157: ...screen To prevent unauthorized access to calibration data a password must be entered to access any calibration screen The calibration password is always 5000 and may be entered using the numeric keypad Once entered the calibration screens remain accessible until the MX unit is powered down Type 5000 and press the ENTER key to show the OUTPUT CALIBRATION screen On MX syst select the phase to be cal...

Page 158: ...User Manual Rev AJ California Instruments DMM 3ø AC Line Input Connect A and N HI LO SENSE LEADS N TION A EUT CONNEC Figure 6 1 Calibration Setup MX45 1 Rear view MX Series 158 ...

Page 159: ... Manual Rev AJ California Instruments DMM HI LO 3ø e AC Lin Input Co A nnect B or C SENSE LEADS EUT CONNECTION N C B A Figure 6 2 Calibration Setup MX30 3Pi MX45 3Pi or MX30 3 MX45 3 Rear view MX Series 159 ...

Page 160: ...urce as shown in Figure 6 2 If the power system is a multi phase system with one controller the DVM for calibrating the measurement voltage should always be connected to the Remote Sense connector on the Master cabinet Note The Fluke 8506A Digi The 8506A must be set to the AC HI ACCUR mode for all AC measurements The shunt must be connected to the power source as shown in Figure 6 3 If the Current...

Page 161: ...at the current measurement calibration is only required on the low voltage range e The same current measurement calibration coefficients are available Suggested load values are shown for either voltage ion used only has a single voltage range MX45 N 150 or PARAMETER POWER SYSTEM Model MX30 3 MX60 3 Pi Lowest Range 3Pi 1 phs mode MX30 3Pi 3 phs mode MX30 1 MX30 150 VAC 200 VDC AC Current Full Scale...

Page 162: ... power source to the DC mode Select the the MENU 3 screen Refer to section 4 2 13 for relevant LCD ration steps put the external Digital Multimeter into the DC s MEASUREMENT CAL entry from screen Note For the following calib mode DC Volt Zero Applies to MX Series I only Go to the PROGRAM 2 screen and program the DC mode Go to the PROGRAM screen and the e ter DC Volt Full scale NT ION screen Enter ...

Page 163: ...ns specific current measurement calibration coefficients for this mode The load values shown in Table 6 1 for MX30 1 and MX45 1 should be used on phase A only The voltage measurement calibration does not have to be repeated in single phase mode as the same coefficients for phase A are used in either phase mode urement Calibration Summary The following Table is a summary of the preceding calibratio...

Page 164: ...fset A 100Kohm RN60 1 4W CI P N 560131 and 22uF 35V CI Follow the steps outlined in this section to perform a routine output calibration Note that each t range except HV and XV options has its own output calibration coefficients librated If a range is not available on the sys individual calibration points in a summary format The following text is a more detailed explanation of the procedure The fu...

Page 165: ...pressing the SET key 150 VAC Range HI F he P OGRAM key and d 400 Hz Go the OUTPUT CAL screen and select the V HI FREQ parameter Adjust the output with the shuttle for an output of 120 0 0 05 volts Repeat the 60 Hz and 400 Hz adjustments until the output is within 0 05 volts of the programmed value Save this value by pressing the SET key 6 4 2 Output Cal 300 V AC Range req Applies to MX Series I on...

Page 166: ...gram 160 0 volts DC Once e output setti ade turn on the llow the output on all phases to settle Next proceed to the output re VOLT FS eter and enter the ENTER key A value between 0 9 and 1 1 will appear in the Save ssing th 6 4 4 Output Cal 400 V DC Ran ro Applies the MOR Series I only Pr on to go to the P ROGRAM key 2 screen High the VOLT MODE parameter and select the DC Range Prog m 0 0 VDC TPUT...

Page 167: ...ange as long as the maximum input voltage of the phase meter input is not exceeded Select AC mode thee phase mode 120Vac 60 Hz Program all three phase outputs to the same voltage For best results the output of all amplifiers should be loaded to at least 80 of full scale voltage current on all phases at the same time This requires a three phase load If no such load is available perform this calibra...

Page 168: ...UPL OFF REFERENCE OFF 3 e 4 Sele 5 Sele 6 e Vac Sel ct REFERENCE and program ON with the shuttle ct REF VOLT and program 230 0 ct VOLTAGE and program 8 7 Sel ct FREQUENCY and program 400 Hz This combination of values should generate a 20 0 RMS output from the AUX Generator See sample below INTER HARMONICS REF VOLT 230 0 VAC FREQUENCY 400 Hz VOLTAGE 8 7 REF COUPL OFF REFERENCE ON 7 Adju exte st the...

Page 169: ...ifornia Instruments Top View from back of MX Interface Board Detail view 7003 719 IEC41 board 3 chassis CPU Phase A Shield AUX Generator Adjustments R9 R10 R11 Figure 6 5 413 Option Aux G or Adju enerat stments MX Series 169 ...

Page 170: ...Hz VOLT HI FREQ 240 0 05 VAC Repeat the adjustments at 60 and 400 Hz until the output is within 0 05 volts 150 C VD range DC Zero 200 VDC range 0 0 V VOLT ZERO 0 5 mV DC 150 VDC range Volt FS 160 0 V VOLT FS 160 0 05 VDC 300 VDC range DC Zero 400 VDC range 0 0 V VOLT ZERO 0 5 mV DC 300 VDC 320 0 05 VDC range Volt 320 0 V VOLT FS Pha 60 Hz se Offset B C 150 VAC range 120V PHASE OFST 0 5 Option 413 ...

Page 171: ...he two wires going to Terminal 6 and Terminal 7 on the lower front of the power modules Do this to module B and C only Place some temporar 3 Connect a DMM between terminals 6 and 7 on the A module Power up the cabinet Set the controller to the 300V range program 230V at 60Hz Enable the output by pressing the OUTPUT 4 Measure disable th 5 Move the DMM leads to the B module terminals 6 and 7 Press t...

Page 172: ...hes the B master output in 50mVolts Pres put 8 Move the DMM leads to the C module terminals 6 and 7 in the auxiliary cabinet Press the OUTPUT ON OFF key again to enable the output Verify the phase C module output is module in the master cabinet If it is not adjust the pot behind the hole in the upper left corner of the module so the C output matches the C master output within 50mVolts Press the OU...

Page 173: ...tant Current CC Apply 105 to 110 of IPROG load to phase A output Now adjust R195 on the system interface b t curren ROG ISET When this adjustment is being made the front panel OVERLOAD indicator should be lit If system is 3 phase then proceed to the phas C output adjust R197 oard P N 7003 700 1 until the outpu t is 103 of IP e B output and adjust R196 as above For phase MODEL IPROG ISET ADJUST MX3...

Page 174: ...he PHASE key to select the phase to be calibrated Program the output inductance to 200 uH and the resistance to 9 Select the Calibration Output screen and move the cursor to the IMP REAL FS field Measure the R and L by removing and applying the load as described before and calculating the R and L using the formulas in Table 6 6 Adjust the resistive output impedance using the shuttle until the meas...

Page 175: ...ither series controller 12 Repeat steps 2 through 11 for phase B and C except on single phase only models MX Series I R resistive Xl inductive Phase Board Phase A 7000 721 R121 R122 Phase B 7000 722 R112 R111 Phase C 7000 722 R114 R115 MX Series II R resistive Xl inductive Phase Board Phase A 7003 718 2 4 R121 R122 Phase B 7003 718 2 R112 R111 Phase C 7003 718 2 R114 R115 Table 6 6 Programmable Z ...

Page 176: ...shoot the unit down to the module level Only a qualified electronic technician should attempt this level troubleshooting asic operation PARAGRAPH PROBLEM 0 Excessive Output Voltage 7 3 2 Poor Output Voltage Regulation 7 3 3 Overload Light On 7 3 4 Distorted Output 7 3 5 Unit Shuts Down After 1 2 Seconds 7 3 6 No Output and no lights on front panel 7 3 7 No output but front panel controller is acti...

Page 177: ...ule serviced Operating load with too high inrush or start up currents Consult factory for application advice 7 3 6 No Output and No Lights on Front Panel CAUSE SOLUTION Input circuit breaker switched off Switch the breaker on No input power to F1 F2 and F3 Ensure 3 phase power is getting to input fuses LV Power Supply failure Have LV supply serviced 7 3 7 No Output But Front Panel controller is ac...

Page 178: ...CH ELECTRONIC CIRCUITS WHEN POWER IS APPLIED 7 4 1 Switch Off Unit Switch off the unit at the circuit breaker on the front panel as well as removing the input power from the unit WARNING Wait 10 minutes for all internal capacitors to discharge 7 4 2 Removing Covers Remove the screws securing the front cover and remove it 7 4 3 In Remove the screws securing the top cover and remove it itial Inspect...

Page 179: ...r module CI P N 7003 402 1 If the oscillator drive signals are present on the system interface board connect the DMM to brass terminals 5 6 located near the bottom of the power module Program 100 Volts Vac between terminals 5 and 6 If no WARNING to discharge Wait 10 minutes for all internal capacitors To remove the power module proceed as follows 1 Disconnect the 7 wires going to the brass termina...

Page 180: ...that th s ices are shorted Note that the measurement screen will not report the DC faulty output voltage in the AC mode as the measurements in this mode are AC coupled Therefore it is necessary to measure at the output terminals with a DMM to determine the actual output Alternatively the MX45 can be switched to AC DC mode in which case the internal measurements can be used instead If it is determi...

Page 181: ... 7 6 Fuses FUSE FUNCTION FUSE VALUE CI F1 F2 F3 AC mains input 208 240V 200A 270246 F1 F2 F3 AC mains input 400 480V 110A 270226 F1 Power Module PFC Fuse 100A 270249 F1 F8 ink Fuses 30A AMP Heat S 270168 Table 7 2 MX Fuse Ratings MX Series 181 ...

Page 182: ...efore it can be the C rnia Instruments w under GUI Software You need to be a registered user to do so do ith available R port 232 N 7000 263 d in the MX Ser kit If lost refer to the MX Series programming manual PN 7003 961 for cable pin out information or co om A Win ws 2000 XP PC w S232 serial port COM A RS 1 serial cable CI P 2 This cable is provide ies ship ntact customer service support calins...

Page 183: ...ou may have missed the window and you will have to recycle power on the AC source and try again This will put the source controller into the Flash down load mode Wait until the screen shown below appears This screen shows the RS232 setup parameters that are used in the boot loader mode Firmware Down Load Mode User Entry Serial Port Setup Baud 38400 Bits 8 Stop 1 No Parity Now launch the Flash Load...

Page 184: ...re update procedure The front panel isplay the message display Programming Flash The down load wi the size minute of the hex file After th download complete successfully the pow w e ne are is now installed Flash d wn load Messages One or more messages may a possible ir m ppear during this process The table below shows some of the message and the eaning Message Description Remedy Flash erase comple...

Page 185: ...1 PC Assy RS232 GPIB USB California Instruments 1 A1 7003 721 2 PC Assy RS232 GPIB USB LAN California Instruments 1 A6 7003 722 1 PC Assy Low Volt PSU California Instruments 1 Top Assembly 7003 422 7003 400 A1 7003 703 1 PC Assy RS232 GPIB California Instruments 1 A1 7003 703 2 PC Assy RS232 GPIB California Instruments 1 A6 7003 702 1 PC Assy Low Volt PSU California Instruments 1 Top Assembly 7003...

Page 186: ...stor IGBT IXYS IXGX60N60C2D1 4 A7 A8 A9 Q4 330436 Transistor IGBT IXYS IXGX60N60C2D1 4 A7 A8 A9 Amplifier Assy 15kVA 7003 425 1 A1 7003 720 1 PC Assy Modulator California Instruments 1 A7 A8 A9 Q1 330450 Transistor FET INFINEON IPW60R045CPXK 4 A7 A8 A9 Q2 330450 Transistor FET INFINEON IPW60R045CPXK 4 A7 A8 A9 Q3 330450 Transistor FET INFINEON IPW60R045CPXK 4 A7 A8 A9 Q4 330450 Transistor FET INFI...

Page 187: ...10387 Diode FRcy 30A 1000V APT APT30D100B 1 CR14 1 310387 Diode FRcy 30A 1000V APT APT30D100B CR15 1 310387 Diode FRcy 30A 1000V APT APT30D100B CR16 310387 Diode FRcy 30A 1000V APT APT30D100B 1 Q1 330437 Transistor IGBT FUJI 2MBI150NC 060 1 A7 PFC Q2 330437 Transistor IGBT FUJI 2MBI150NC 060 1 A8 PFC Q3 1 A9 PFC 330437 Transistor IGBT FUJI 2MBI150NC 060 Table 8 1 Replaceable Parts MX Series 187 ...

Page 188: ...8 1 67003 425 1 F1 27 3 A7 A8 A9 0249 FUSE 100A 500V Ferraz Shawmut A50QS100 4 F1 F8 27 Littlefuse KLK 30 24 A7 A8 A9 7003 713 1 0168 FUSE 30A 600V Bussmann KTK 30 Low Voltage Power Supply 7003 722 1 F1 27 Poly switch Raychem RUE250 1 A6 0192 FUSE F2 27 Raychem RUE250 1 A6 0192 FUSE Poly switch F3 270189 FUSE Poly switch Raychem RXEF110 1 A6 Low Voltage Power Supply 7003 702 1 F1 ch Raychem RUE250...

Page 189: ...ay be present on your specific unit this section of the manual incorporates the user documentation for all available options There is no separate manual for these options except possible manual addenda for specials engineering request SER systems If your system has an SER number a t efer to any manual addendum that was shipped with the unit s part of he model number r MX Series 189 ...

Page 190: ...the HV option range is AC coupled the lower frequency limit on the HV range is 45 Hz As stated before the HV and XV range is AC transformer coupled and as such cannot pass any DC component from the waveform generator This means that any arbitrary waveform form with ides an additional AC only output voltage range o and 0 300 V RM ble even he option i d ge ra n be the 150 Othe range v ther op main t...

Page 191: ...XGui program is designed to support all revisions For now revision D has no associated data files in the MXGui but does have it s own user interface control screen 9 3 1 Option 160 RTCA DO160 rev D Tests Firmware 9 3 1 1 General The RTCA DO 160 option is capable of performing all sections of RTCA DO 160D Section 16 and EUROCAE 14D RTCA DO160D Section 16 for the AC Source signal A selection is made...

Page 192: ...Interrupt Undervoltage test 7 Voltage Surge Overvoltage test 8 Frequency Transients test Group 1 only Frequency Variation test Group 2 and 3 only DC Source 1 Normal State Voltage test 2 Momentary e 3 Voltage Surge and Under 9 GE TEST rce min Emergency Voltage and Frequency Emergency Voltage and Frequency maximum DC A urce 1 Abno al V tage inim m 2 bn al ag ax m 3 olta Dr 5 Frequency Transients tes...

Page 193: ... key to select the NORMAL STATE screens The screen will appear as shown in Figure 9 3 3 1 5 1 al sta t Sc o the N L STA entry Figure 9 3 Normal State The DO160 NORMAL 1 and NORMAL 2 screens have the following tests 3 VOLT UNBALANCE WAVEFORM DISTORTION 5 VOLT 6 FREQ MODULATION 7 POWER INTERRUPT 8 VOLTAGE 9 FREQ TRANSIENT group 1 umber or the modulation rate VOLT FREQ MIN Standard Group RTCA Group1 ...

Page 194: ...frequency from Table 9 1 T 1 a uenc Tab The CLR Ke cal op n wil e the test remotely The unselected phases will key backspace will terminate the test at an NBALANCE Standard Group RTCA Group1 Gro Voltage offset 6 6 6 9 Frequency 400 400 360 650 360 800 Table 9 3 Normal Voltage Unbalance This test will chang t e he output voltage for each phase from 115 volts to 115V offset Refer to Table 9 3 for th...

Page 195: ...User Manual Rev AJ California Instruments Figure 9 4 Voltage Modulation MX Series 195 ...

Page 196: ...the modulation rate as defined in Figure 9 5 This test will last for a minimum of 2 minutes NC ODULATION This test requires a numeric value equal to the modulation rate in Hz This value must be between 0 01 Hz and 100 Hz The frequency modu Figure 9 5 Frequency Modulation MX Series 196 ...

Page 197: ...e 16 1 Test conditions for equipment with digital circuits NOTES 1 Definitions T1 Power interrupt time T2 Time it would take for the applied voltage to decay from V nom to zero volts T3 Time it would take for the applied voltage to rise from zero to V nom volts V MIN The minimum leve e e of V NOMINAL to which the applied voltage is permitted to decay 3 Test condition numbers 8 and 15 are for categ...

Page 198: ...o the low range automatically Voltage Time z for Grou F nterr oup 2 d 3 the high voltage range w Seq No RTCA Group 1 Group 2 Group 3 ALL 1 115 115 115 115 5 Minute 2 160 160 160 170 30msec 3 115 115 115 115 5 Sec 4 60 70 70 70 30msec 5 115 115 115 115 5 Sec Table 9 4 Normal VoltageSurge Sequence The output voltage will follow the sequence in Table 9 4 The above sequence will repeat itself three ti...

Page 199: ...l Frequency Variation Sequence This test will apply to Group 2 and 3 only At 115 voltage the frequency is set to 360Hz for 5 9 3 1 5 2 EMER ST From th ENU sc th C entry t rsor keys Press the ENTER key to select the EMERGENCY screens The screen will appear as shown in Figure 9 8 1 VOLT FREQ MIN 2 VOLT FREQ MAX 3 VOLT UNBALANCE The above tests can be selected by scrolling to the highlighted selectio...

Page 200: ...requency for a level defined by Table 9 8 The test will last for 30 minutes The test will be repeated using the voltage from Table 9 7 and frequency from Table 9 8 The key backspace will terminate the test at any time Standard Group Voltage offset 8 8 8 12 Frequency 400 400 360 650 360 800 Table 9 9 Emergency Voltage Unbalance e and the Frequency The test will last 30 minutes The test will be repe...

Page 201: ...ll terminate the test at any time VOLT M This test will set the voltage and frequency to levels defined by Table 9 11 for 5 minutes The test will repe up1 o ly a indic 11 ll wil epeat g Tab 1 for the voltage setting and Table for the frequency setting The key backspace ill te e th t a e VOLT UNDER This te l dro outpu ltage 115 s to 6 lts fo 7 seconds V URGE This test requires 180 volt output volta...

Page 202: ...1 Note Prior to test selection the the shuttle to select Standard R Scroll to the NORMAL STATE entry using the to select the NORMAL STATE screen The sc Figure 9 11 Normal State AL screen has the following tests 2 VOLT MAX 3 VOLT UNDER 4 VOLT SURGE 5 POWER INTERRUPT The above tests can be selected by scrolling to the highlighted selection using the up and down key and the ENTER key to start the sel...

Page 203: ...epeated three times ategory rge Sags This test will change the output voltage from 28V or 14V to 30 3V or 15 1V The test will last for 30 minutes The backspace will terminate the test at any time level and dur ecified Tab with C Su Volt Dwell msec Volt Dwell msec RTCA EUR S EUR U A 40 40 30 5 17 30 1 B 40 40 30 15 17 30 Z 50 50 5 12 30 0 12 Table 9 15 Voltage Surge POWER INTERRUPT Refer to section...

Page 204: ...turning to its nominal voltage VOLT DROP This test will change the output to 12V from 28V or to 6V from 14V for seven seconds The output voltage will return to nominal voltage after seven seconds VOLT SURGE This test will produce voltage surge defined by Table 9 16 This test will be repeated three times with ten seconds intervals The voltage values are halved for 14 0V category B equipment Categor...

Page 205: ...sion but data XGui Windows alues can be se gram From the fr t support either an ara re fi vision can b u t se n of n m s The different files provided with the program the t es rs e ING mode p The user must set the operating frequency and voltage and close the output relay prior to the start of test It is possible to change the normal voltage Ut from the IEC1000 4 11 menus before running each test ...

Page 206: ...phase A is mapped to L1 phase B is mapped to L3 and phase C is mapped to L2 The required phase selection letter combination for the required Line to line dip is shown in table C 2 for reference IEC Tables MX Reference L1 A L2 C L3 B Table 9 17 Phase mapping To select the desired phase to phase dip select the phase selection as shown in column 8 and either 80 70 or 40 dip level from the IEC411 scre...

Page 207: ...SE field in the 411 screen to set the required phase angle Note that this is n the start phase angle for the dip but rather the phase offset with respect to phase A Requires FW 1 17 on Series I MX units or 4 17 on Series II MX units ests Performed 9 4 5 1 DIPS AND INTERRUPTIONS 1 Run All Run predefined sequence of tests 2 Run Single Run user defined test 9 4 5 2 VOLTAGE VARIATIONS 1 Run All Run pr...

Page 208: ...0 4 0 5 45 90 135 3 at diff ø 10 5 0 10 90 135 180 3 at diff ø 10 6 0 25 180 225 270 3 at diff ø 10 7 0 50 270 315 0 3 at diff ø 10 8 40 0 5 0 3 10 9 40 0 5 180 3 10 10 40 1 0 45 90 3 at diff ø 10 11 40 5 45 90 135 3 at diff ø 10 12 40 10 90 135 180 3 at diff ø 10 13 40 25 180 225 270 3 at diff ø 10 14 40 50 270 315 0 3 at diff ø 10 15 70 3 10 0 5 0 16 70 0 5 180 3 10 17 70 1 0 45 90 3 at diff ø 1...

Page 209: ...uration in cycles START ANGLE The start phase angle of the dip On MX Series with firmware revision 1 13 or higher it is also possible to select two out of three phases This allows line to line voltage drops as called out in Edition 2 0 of the IEC 61000 4 11 to be performed as well NGLE RUN SINGLE command will run a single test once The Dip or Interrupt test is defined by the DIP TO NO CYCLES and S...

Page 210: ...d V in of UT Delay between steps s 1 VSweep 100 2 40 0 2 Hold 40 1 40 0 3 VSweep 40 2 100 10 4 VSweep 100 2 40 0 5 Hold 40 1 40 0 6 VSweep 40 2 100 10 7 VSweep 100 2 40 0 8 Hold 40 1 40 0 9 VSweep 40 2 100 10 10 VSweep 100 2 0 0 11 Hold 0 1 0 0 12 VSweep 0 2 100 10 13 VSweep 100 2 0 0 14 Hold 0 1 0 0 15 VSweep 0 2 100 10 16 VSweep 100 2 0 0 17 Hold 0 1 0 0 18 VSweep 0 2 100 10 Table 9 20 Voltage V...

Page 211: ...mmand will run the test once The Variation test is defined by the REDUCE TO FALL TIME HOLD TIME and RISE TIME parameters These parameters must be set before starting the test The following is a description of these REDUCE TO The lowest voltage level as a percentage of the nominal voltage FALL TIME The time in seconds it will take the outpu seconds This requires firmware revision 0 31 or higher Old...

Page 212: ... parameters the test sequence parameters must be entered in the data entry grid or loaded from disk using the File Open menu entry For complete details on how to use the MXGui 411 option test screen refer to the on line help power source Test reports can be generated at the end of a test for documentation purposes u o on 2 0 of the IEC 61000 4 11 test standard version 1 20 or higher of the MXGui q...

Page 213: ...del an al m f the unit master unit in multi box systems to ensure the correct firmware is d seri nu ber o i few ec ds It Wh e r levant tain specific test modes is Note 2 or M 45 3 Serie rbitrary waveform capability 9 5 2 Initial provided The f rmware revision is displayed on the LCD screen immediately after power up for a s on can also be queried over the bus using the IDN command er e the require...

Page 214: ...elect the IEC 1000 4 13 main menu The screen will appear as shown in Figure 9 21 Figure 9 21 IEC1000 4 13 Menu 9 5 4 1 IEC Screen Parameters The IEC 1000 4 13 has the following common fields for all IEC1000 4 13 test groups STATE The STATE field must be set to ON before the test can run Initial setup conditions must be met to run the test See section 9 5 2 RUN The RUN field has the following selec...

Page 215: ...nics and interharmonics test 5 IHARM This is the second part of the Individual harmonics and interharmonics test 6 MCURVE This is the Meister test Firmware revision 0 31 or higher required See the appropriate sections for details on each group DWELL This field will show the dwell time in seconds for each group during the test and will allow changes to the dwell time to be made The dwell time for t...

Page 216: ...roup is selected the screen will appear as shown in Figure 9 23 The screen has the following parameters that are unique to the group Figure 9 23 IEC 1000 4 13 OSWING 1 LEVEL The level of the harmonics relative to the fundamental in percent There are two levels one for harmonic 3 and the other for harmonic 5 The harmonic number must be selected prior to the harmonic level entry To change levels the...

Page 217: ... selecting RUN RANGE from the RUN field 3 STEP The step size defines the interharmonics sweep points Step size is fixed fo the entire sweep range The STEP size can be changed when the test stat is off 4 IHFREQ This field will show the current interharmonic frequency when the test is running An interharmonic frequency can be selected using the shuttle To run a frequency without sweeping through the...

Page 218: ...ping through the entire range RUN POINT must be selected an be set If th M ster cu e grou scre n h s the f llowing 26 IEC 1000 4 13 INTERHARM 1 The level is fixed for the entir change levels t 2 FRANGE The range is selected by rotating the shuttle he range selection is required to 5 PAUSE Sets the time in seconds for which the test will pause between inter harmonic frequencies There is only one va...

Page 219: ...st the pause time is normally set to 0 secs If a value a urrent versus frequency plot is available To view the graph other than 0 is entered the inter harmonics are set to 0 during the pause times 5 RESONANT This field is used to report the resonant points if any after running the Meister curve test No editing is allowed in this field When the test is completed display of harmonics c select the fi...

Page 220: ...wever Start Class 1 2 Determine appropriate test iguration conf Perform Harmonic Flatcurve and Overswing 8 2 1 Test combination Any functional anomalies No No Class 2 required curve req Meister uired Any functional anomalies Any functional anomalies Any functional anomalies Test Completed R Test Completed PASS RecordResults FAIL ecordResults No Yes Yes No Perform 8 2 2 Test Frequency Sweep Perform...

Page 221: ...ctional anomalies Any functional anomalies Test Completed FAIL RecordResults Test Completed PASS Record Results Yes Perform 8 2 2 Test Frequency Sweep Perform 8 2 4 Test Meister Curve Perform 8 2 3 Test Individual Harmonics Interharmonics No Yes No Any functional Yes No anomalies Yes Perform 8 2 3 Test Only table 1 Odd non multiple of 3 harmonics No No Yes Figure 9 29 IEC 61000 4 13 Test Flowchart...

Page 222: ...OUP must be selected prior to the start of test 7 To run an individual range applicable for sweep and individual harmonics only the desired range and the RUN RANGE mode must be selected prior to the start of the test In case the harmonics group is selected RUN RANGE will run the harmonics from the second gure 9 25 8 To run individual harmonics or individual inter harmonics set the harmonic number ...

Page 223: ...IN ERHARMONICS SC The inter harmonics screen will appear as shown in Figure 9 31 This screen has the following parameters Figure 9 31 INTERHARMONICS SCREEN This field will enable the Inter harmonics generator if ON is selected and will disable the inter harmonics generation if OFF is selected If turned on the REF VOLT will follow the programmed voltage value This field must be programmed to a valu...

Page 224: ...rce s front panel or through the supplied MXGui program The revision A C F tests can only be operated through the supplied MXGui program Thus for rev A C and F a Windows PC and interface is required the MXGui please refer to the Avionics Software Manual CI part no 4994 971 included on CDROM Note that future updates of the MXGui may include overlapping coverage for revisions D and E in the software...

Page 225: ...8V or 270V L N A setting outside these nominal values will disable the test and will prevent access to its Menu screens 9 6 1 3 Revision The MIL704 option defaults to Revision E The System is capable of performing ests Revision E test levels are used despite the revision D selection this document refers to Revision E For Revision D refer to MIL 9 6 1 4 Tests Performed Revision D test by changing t...

Page 226: ... 3 Abnormal Frequency under DC Mode 1 Abnormal Voltage under 2 Abnormal Voltage over To perform a test from the keyboard from the MENU 2 screen select the APPLICATIONS screen The APPLICATIONS screen will appear as shown in Figure 9 32 Figure 9 32 Application Menu Scroll to the MIL STD 704 entry using the up and down cursor keys Press the ENTER key to s shown in Figure 9 33 The voltage mode and set...

Page 227: ... key to select the STEADY STA e appear as shown in Figure 9 34 TE scre ns The screen will Figure 9 34 Steady State Menu The MIL704 Steady state 1 and Steady state 2 screens have the following tests 1 VOLTAGE 2 FREQUENCY 3 VOLT UNBALANCE OLT MODULATION FREQ MODULATION down VOLTAGE This test will change the output voltage in the following sequence 118V for 1 minute e The key backspace will terminate...

Page 228: ... any time FREQU C This test will vary the output frequency by 4Hz over a period of one minute The test will last for 4 minutes The key backspace will terminate the test at any time WAVEF This test will generate a 5 THD voltage distortion on the output voltage waveform The distortion is caused by using a clipped sine wave The test will last for 1 minute The key ENCY This test will change the output...

Page 229: ...or the low voltage range The key backspace will terminate the test at any time all times LOW VOLTAGE to 115V e HIGH F is e output frequency in the following sequence Th MIL704 Transient screen has the follo 3 HIGH FREQUENCY 4 LOW The above tests can be selected by scrolling to the highlighted selection using the up and down key and the ENTER key to start the selected test Note A range change will ...

Page 230: ...n Figure 9 36 Figure 9 36 Emergency Menu The EMERGENCY SCREEN has the following tests 1 VOLTAGE 2 FREQUENCY The above tests can be selected by scrolling to the highlighted selection using the up and down key and the ENTER key to start the selected test This test will change the output voltage in the following sequence te 118V for 1 minute will terminate the test at any time FREQU This test will ch...

Page 231: ... for 93 seconds before returning to 115V Prior to the test a range change may take place if the power source is set at the low voltage range The key backspace will terminate the test at any time Note A range change will result in momentary loss of power to the EUT If this is not acceptable the power source must be left in high range at all times UNDER VOLTAGE This test will change the output volta...

Page 232: ...TEADY STATE entry using the up and down cursor keys Press the ENTER key to select the STEADY STATE screen The screen will appear as shown Figure 9 39 Steady State DC 1 VOLTAGE 2 RIPPLE The above tests can be selected by scrolling to the highlighted selection using the up and down key and the ENTER key to s 8V system 2 270V system 250V for 1 minute 280V for 1 minute 270V for 1 minut The MIL704 STEA...

Page 233: ...e Figure 9 40 Transient Menu The Transient Test has the following tests 1 HIGH VOLTAGE 2 LOW VOLTAGE HIGH VOLTAGE This test will change the output voltage for the selected phase in the following sequence 1 28V System 50V for 12 5 msec Linearly reduce to29V in 70msec Stay at 29V for 92 5msec before returning to 28V 2 270V System 330V for 20 msec Linearly reduce to280V in 20msec Stay at 280V for 135...

Page 234: ...en will appear as n in F re 9 41 F l Test has igure 9 41 Abnormal T The Abnorma the following 1 R V 2 UNDER VOLTAGE The above tests can be selected by scrolling to the highlighted selection using the up and down cursor keys and the ENTER key to start the selected test OVER VOLTA This ill c ltage for the selected phase in 1 28V system 50V for 50msec T ltag ith time to 31 5 volts by the fo V 31 38 0...

Page 235: ...ny time 9 6 1 8 4 Emergency Test From IL7 ll to entr n cursor keys Figure 9 42 Press the ENTER key to start the EMERGEN A ra ptable e change will result in e power source must omentary loss of power left in high range at all t the EUT If this is not es the following sequence the M 04 DC MENU scro the EMERGENCY DC y using the up and dow CY TEST Figure 9 42 Emergency T VOLTAGE This test will change ...

Page 236: ...rt no 4994 971 with the MXGui please refer n CDROM For information regarding the operation of the AMD24C tests with the MXGui please refer to the Avionics Software Manual CI part no 4994 971 included on CDROM 9 9 Option 787 Boeing B787 0147 Test For i atio peratio ing B787 0147 refer to the Avionics Software Manual CI part no 4994 971 inclu nform n regarding the o n of the Boe tests with the MXGui...

Page 237: ...nd down key to position creen The screen will appear e cursor to the WH METER Figure 9 43 Application Screen The W T HOURS METER screen s s th AT hown in Figure 9 44 ha e following fields Figure 9 44 ur Meter Screen 1 START T field h g the field is highlighted will activate the watt hour func Figure 2 ETIME T field time in hours minutes and sec 3 WATT HR This field will accumulate the watt hour in...

Page 238: ... last selected phase Note Changing Mode of operation from single phase to three phases while the Watt hour meter is in the active state will generate an error Input buffer full This error will halt the measurements To clear the error the Watt hour meter must be switched to the stopped state It is advised that the Watt hour meter should be set to the stop state before changing the mode of operation...

Page 239: ...rror Command Misspelled or unsupported syntax incorrect command 103 Invalid separator SCPI separator not ognized programming manual rec See SCPI section of 104 Data type error Data type invalid Check command for supported data types 108 Parameter not allowed One or more a parameters dditional Check programming manual for were received correct number of parameters 109 Missing parameter Too few pa e...

Page 240: ... conflict Requested to program a DC offset while in AC mode setting conflicts Check other settings E g trying with other setting in effect 222 Data out of range Parameter outside of wable r Check programming manual for data allo ange allowable parameter values 223 Too much data More data received than expected Check programming manual for number of parameters or data block size 224 Illegal paramet...

Page 241: ...NTERRUPTED Query issue not read d but response Check application program for correct flow Response must be read after each query to avoid this error 420 Query UNTERMINATED Query incomplete Check for terminator after query command 430 Query Query DEADLOCKED co cann mpleted ot be Check application program for multiple queries 440 Query Query incomplete Check for terminator after query command UNTERM...

Page 242: ...er One or more transient list parameters missing Check programmed lists 14 Voltage peak error Peak voltage exceeds internal bus voltage This error may occur when selecting user defined wave shapes with higher crest factors Reduce programmed RMS value 15 Slew time exceed dwell Time needed to slew to final value is less than dwell time Check dwell times in transient list settings Increase dwell time...

Page 243: ...t defined wave shape are too high and could damage amplifier reduce fundamental frequency programmed 23 ALC or Impedance must be off Conflict between ALC and programmable impedance mode Turn off ALC to use programmable impedance Turn off programmable impedance to use ALC Table 10 1 Error Messages ...

Page 244: ...ck mode 89 constant current 154 Constant Power 34 Construction internal 24 controller assembly 150 Controllers programable 26 Cooling 24 current voltage sensor 154 current limit 149 custom waveforms 126 creating 126 deleting 126 downloading 126 D DC offset 89 HV range 194 Dimensions 24 DIP switch 66 Distorted output 181 DO 160 195 DVM 154 E Efficiency 13 Emissions 25 error messages 243 ES 27 ES op...

Page 245: ...66 MB option 66 MB Option 28 MEAS key 80 measurement calibration 121 MENU key 80 MIL STD 704 117 Modulator 149 MS704 118 Multi cabinet 66 N Noise 15 O Offset Voltage DC 15 Option MB 66 oscillator 149 output filter 75 frequency 88 Fuse box 76 junction 74 noise spectrum 35 voltage 88 output calibration 122 Output Coupling 16 28 output filter 28 output mode 89 OUTPUT ON OFF key 81 Output Status 23 ov...

Page 246: ... temperature over 78 Temperature operating storage 25 Three phase 148 top cover removal 182 transient execution 147 transient execution 102 transients list 143 pulse 142 slew rate 145 step 141 switching waveforms 146 Transients Input 24 Trigger input BNC 22 output BNC 23 troubleshooting 180 Turn on 68 U UP key 82 USB 23 111 connector 63 V Vibration 25 viewing angle 26 110 volt mode 89 voltage drop...

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