Calder Brothers MAULDIN 1450 Installation And Parts & Service Manual Download Page 1

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PARTS & SERVICE MANUAL

MODEL 1450/3000/4000

Document: 1450/3000/4000 Parts & Service Manual Rev. 1.5

Covers Serial Number Range:

018-XC14CGH1YG-00018 thru ____________________

SOLD & SERVICED BY

Summary of Contents for MAULDIN 1450

Page 1: ...PARTS SERVICE MANUAL MODEL 1450 3000 4000 Document 1450 3000 4000 Parts Service Manual Rev 1 5 Covers Serial Number Range 018 XC14CGH1YG 00018 thru ____________________ SOLD SERVICED BY...

Page 2: ......

Page 3: ...Table Of Contents 1 0 doc TABLE OF CONTENTS ITEM PAGE Roller Service Operation Section 3 Steering Assembly 15 Drive Compartment 16 Seat Tank Assembly 17 Battery Assembly 17 Engine Assembly Front 18 E...

Page 4: ...Calder Brothers Corporation Page 2 Model 1450 3000 4000 Steel Drum Roller 1450 3000 4000 Notes 1 0 doc NOTES...

Page 5: ...on this roller WARNING IMPROPER OPERATION LUBRICATION OR MAINTENANCE OF THIS ROLLER CAN BE DANGEROUS AND COULD RESULT IN INJURY OR DEATH WARNING DO NOT OPERATE THIS ROLLER UNTIL YOU READ AND UNDERSTA...

Page 6: ...asoline 3 U S gal Regular unleaded non alcohol blend Diesel 3 U S gal above 40 5 C use No 2 D Below 40 5 C use No 1 D Power loss up to 4 can be expected due to lower viscosity LUBRICATION AND SERVICE...

Page 7: ...EA WITH LOTS OF WATER CAUTION DISCONNECT GROUND CABLE FROM THE NEGATIVE BATTERY POST BEFORE ATTEMPTING TO SERVICE OR REMOVE BATTERY 1 Removal a Disconnect ground negative cable from battery terminal b...

Page 8: ...full charge if necessary Engine and Engine Filters 1 Initial Break In Proper break in procedures are a must to realize maximum engine power output and longest engine life Engine should show noticeable...

Page 9: ...ding b Drain crankcase c Unscrew and discard existing filters d Fill new elements with fresh oil e Lightly coat the seal rings with oil and then screw on filters until seals meet flanges f Tighten an...

Page 10: ...roblem at hand Begin with investigation of the most probable cause following the guidelines below Study the problem thoroughly before taking action Did warning signs precede the problem If so what wer...

Page 11: ...NCED MECHANIC FAILURE TO COMPLY MAY RESULT IN DAMAGE TO EQUIPMENT AND OR INJURY OR DEATH TO PERSONNEL A Engine For engine troubleshooting see charts indicating faults and recommended repair procedures...

Page 12: ...Won t Start Less than 12 Volts Weak battery or Charge or Replace Defective Cell Stopped Excessive current Short Circuit Inspect System Draw D Hydraulic System Thoroughly review description of hydraul...

Page 13: ...ing of Air in system due to low level of oil Add oil tighten fittings reroute hydraulic items cavitating pump leaky fittings pinched hose etc hose s Removal and Installation of Equipment 1 Preparation...

Page 14: ...ecessary Engine air cleaner system Check service indicator and or inspect Engine coolant level system Inspect add as necessary Radiator Clean and inspect Fuel system Drain water from separator 100 hou...

Page 15: ...tinental United States Should any part be found not defective Calder Brothers Corporation or an Authorized Service Representative may charge inspection and handling to the customer EXCLUSIONS This war...

Page 16: ...Calder Brothers Corporation Page 14 Model 1450 3000 4000 Steel Drum Roller 1450 3000 4000 Notes 1 1 doc NOTES...

Page 17: ...8 7 9 10 1 Steering Wheel 050 0030 2 Steering Wheel Mounting Disk Rubber 015 0074 3 Steering Shaft Assembly 082 0013 4 Steering Shaft 082 0013A 5 Steering Shaft Bushing 050 0004 6 Steering Column 082...

Page 18: ...5 Choke Cable 050 0025 6 Throttle Cable 050 0024 7 Drive Cable 050 0008 8 Drive Cable Ball Joint 030 0237 9 Neutral Safety Switch 020 0002 10 Drive Motor 013 0010 11 Drive Motor Shaft Sprocket 015 001...

Page 19: ...ssembly 050 0017 2 Water Tank Assembly 081 0029 3 Inspection Cap 050 0026 4 Ball Valve 017 0043 5 Water Tank Filter 021 0059 6 Hydraulic Tank Breather Cap 050 0016 7 Fuel Tank not shown 050 0027 8 Fue...

Page 20: ...14CGH1YG 00018 thru ____________________ ENGINE ASSEMBLY FRONT 1 2 6 5 3 4 8 1 Kohler CH18S Engine 010 0275 2 Muffler 010 0302 3 Engine Oil Filter 021 0026 4 Fuel Filter 021 0027 5 Main Drive Pump 011...

Page 21: ...GINE ASSEMBLY REAR 1 7 8 2 6 9 4 5 3 10 1 Kohler CH18S Engine See Engine Front 2 Muffler See Engine Front 3 Starter 010 0375 4 Starter Solenoid 020 0085 5 Engine Wiring Harness Engine Side 010 0312A 6...

Page 22: ...082 0017 5 Front Drum Scraper 082 0018 6 Scraper Hanger x2 083 0011 7 Front Mat 083 0009 8 Front Mat Mounting Frame 083 0027 9 Steering Linkage Assembly 082 0012A 10 Steering Linkage Rod 082 0012 11 S...

Page 23: ...mbly 4000 Model 082 0005 2 Rear Drum Shaft 082 0071 3 Drum Shaft Bearing x2 See Drum Front 4 Brake Assembly 050 0029 5 Brake Pads 050 0060 6 Brake Assembly Mounting Bracket 082 0051 7 Rear Mat 083 001...

Page 24: ...Number Range 018 XC14CGH1YG 00018 thru ____________________ VIBRATOR ASSEMBLY 1 7 5 2 2 4 6 3 1 Vibrator Assembly Complete 081 0025 2 Pillow Block Bearing 018 0002 3 Vibrator Shaft 092 0074 4 Vibrato...

Page 25: ...Calder Brothers Corporation Page 23 Model 1450 3000 4000 Steel Drum Roller 1450 3000 4000 Notes 1 2 doc NOTES...