Calcana CAL Series Installation, Operation, Service, And Parts Manual Download Page 28

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CAL

-SERIES

HORIZONTAL INSTALLATION - MULTI

SUSPENSION LOCATIONS FOR MULTI-

PIECE REFLECTOR KITS (5’ (1.53m) sections: 10’, 15 and 20’ MULT

-PIECE

And for 10’ (3m) standard sections; 10’ (3m) to 30’ (9.14

m) STANDARD REFLECTOR PKGS

Figure 20. HORIZONTAL INSTALLATIONS

Note:

15’ (4.6 m)

MULTI-PIECE Kit has 3 sections.

20’ (6.1 m)

MULTI-PIECE Kit has 4 sections.

Summary of Contents for CAL Series

Page 1: ...t Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance DANGER WHAT TO DO IF YOU SMELL GAS 1 Extinguish any open flame 2 DO NOT try to light...

Page 2: ...ficiencies which could cause an unsafe condition 3 As far as practical close all building doors and windows and all doors between the space in which the appliance s connected to the venting system are...

Page 3: ...UCTS NO 405 36 JANUARY 1 2019 36 VERTICAL VENTING CONTINUED ROOF EXHAUST TWO OR MORE UNITS USE B STYLE CHIMNEY 41 15 0 OUTDOOR APPLICATIONS 43 OUTDOOR INSTALLATIONS 43 16 0 UNVENTED APPLICATIONS 44 UN...

Page 4: ...TALLATION 30 Figure 27 BAFFLE TURBULATOR FLUE ADAPTOR INSTALLATION 30 Figure 28 10 3m 15 4 16m 20 6 1m REFLECTOR PKG ASSEMBLY INSTALLATION DETAILS 32 Figure 29 90 ELBOW KIT INSTALLATION 33 Figure 30 1...

Page 5: ...GENERAL HAZARD WARNING The heater and related gas piping fitting wiring must be installed by individuals or firms qualified licensed and specially trained and experienced in installation of this type...

Page 6: ...Clothing or other flammable materials should not be hung from the heater or placed on or near the heater Any safety screen guard or other protective device removed for servicing a heater must be repl...

Page 7: ...f building with unit on site If you are unable to calculate heat loss call your local representative for assistance Installation shall be in accordance with local codes See CODE COMPLIANCE If installa...

Page 8: ...ayout of the heater in your application contact factory for assistance SPOT HEATING On heaters with a straight line configuration as well as units that have the maximum length of radiant tube selected...

Page 9: ...combustibles must be maintained from the uppermost point of the combustible materials placed on the hoist AIRCRAFT HANGERS Adequate clearances must be maintained according to the following standards...

Page 10: ...000 20 6 1 m 30 9 14 m CAL 80A n a 40 000 80 000 20 6 1 m 40 12 2m CAL 80AHL 40 000 80 000 20 6 1 m 40 12 2m CAL 80AM 40 000 80 000 20 6 1 m 40 12 2m CAL 100A n a 100 000 30 9 14 m 50 15 2m CAL 100AH...

Page 11: ...steel combustion tube polished aluminum standard reflector 4 aluminized steel radiant heat exchanger tube couplers joint hanger pieces heat economizer baffle low line voltage thermostat and hanging c...

Page 12: ...u hr 15 4 4 7 m 20 4 6 4 m 75 000 Btu hr 20 4 6 4 m 30 4 9 25 m 80 000 Btu hr 20 4 6 4 m 40 4 12 13m 100 000 Btu hr 30 4 9 25 m 50 4 15 13m 125 000 Btu hr 40 4 12 13m 50 4 15 13m Table of Weights WEIG...

Page 13: ...The stated clearance to combustibles represents a surface temperature of 90 F 32 C above room temperature Building material with low heat tolerance such as plastics vinyl siding canvas tri ply etc may...

Page 14: ...ons clearances to combustibles must be maintained Minimum clearance from heater must be maintained from vehicles parked below heater The posting of signs may be required in storage areas referring to...

Page 15: ...31 cm 36 92 cm 12 31 cm 40 4 10 2 cm 4 10 2 cm 36 92 cm 28 72 cm 50 4 10 2 cm 12 31 cm 43 110 cm 12 31 cm 50 4 10 2 cm 4 10 2 cm 40 102 cm 28 72 cm 75 4 10 2 cm 15 32 cm 48 122 cm 15 32 cm 75 4 10 2 c...

Page 16: ...e of the freight bill otherwise no claim can be enforced against the transportation company If concealed loss or damage is discovered notify your carrier at once and request an inspection This is abso...

Page 17: ...CAL SERIES 13 8 0 PACKAGING CONTENTS DESCRIPTION OF PARTS CAL 40A 10 3 M Preassembled Model For two piece model see page 13 for details Figure 6 CAL 40A 10 3 M...

Page 18: ...CAL SERIES 14 CAL 40A 50A 15 4 16 M Figure 7 CAL 40A 50A 15 4 16 M...

Page 19: ...CAL SERIES 15 CAL 40A 10 3 M TWO PIECE MODEL OR CAL 40A 50A 75A 20 6 1 M Figure 8 CAL 40A 10 3 M TWO PIECE MODEL OR CAL 40A 50A 75A 20 6 1 M...

Page 20: ...CAL SERIES 16 CAL 40A 50A 15 4 16 M THREE PIECE MODEL Figure 9 CAL 40A 50A 15 4 16 M THREE PIECE MODEL...

Page 21: ...CAL SERIES 17 CAL 40A 50A 75A 20 6 1 M FOUR PIECE MODEL Figure 10 CAL 40A 50A 75A 20 6 1 M FOUR PIECE MODEL...

Page 22: ...CAL SERIES 18 OUTSIDE COMBUSTION AIR KIT Figure 11 OUTSIDE COMBUSTION AIR KIT SIDE WALL VENT KIT Figure 12 SIDE WALL VENT KIT...

Page 23: ...CAL SERIES 19 90 ELBOW PACKAGE Figure 13 90 ELBOW PACKAGE 180 U BEND PACKAGE Figure 14 180 U BEND PACKAGE...

Page 24: ...CAL SERIES 20 PROTECTIVE SCREEN KIT Figure 15 PROTECTIVE SCREEN KIT PROTECTIVE SCREEN INSTALLATION Figure 16 PROTECTIVE SCREEN INSTALLATION...

Page 25: ...talled Locate area where any holes might have to be cut for a Venting b Any gas piping requirements Make sure that there is no obstruction such as hidden electrical wiring water lines etc in the areas...

Page 26: ...ont rear end caps are double chained SUSPENSION POINTS Figure 18 EXAMPLE SUSPENSION DETAILS WARNING It is the responsibility of the installer to use hanging chain that is a minimum of 2 0 or with a mi...

Page 27: ...CAL SERIES 23 HORIZONTAL INSTALLATION SUSPENSION LOCATIONS CAL 40A 10 3m REFLECTOR PKGS Figure 19 HORIZONTAL INSTALLATION 10 3m PKG...

Page 28: ...FOR MULTI PIECE REFLECTOR KITS 5 1 53m sections 10 15 and 20 MULT PIECE And for 10 3m standard sections 10 3m to 30 9 14m STANDARD REFLECTOR PKGS Figure 20 HORIZONTAL INSTALLATIONS Note 15 4 6 m MULTI...

Page 29: ...hat is a minimum of 2 0 or with a minimum support capacity of no less than 75 lbs Also make sure all suspension points are adequate to support weight of heater and any accessories Also make sure all S...

Page 30: ...t causes the ambient air to form a convection current over the tube The net effect of this action is reduced infrared output decreased heating capacity as well as decreased exhaust temperature which m...

Page 31: ...ttach the above mentioned reflector to the pre assembled joint hanger by overlapping reflector on hanger and securing via provided self tapping screws See page 28 6 Hang assembly from suspended chains...

Page 32: ...epeat from 4 thru 8 for the remaining items 2 Continue to item 9 CAL 75A 20 8 1M FOUR PIECE 1 Follow CAL 40A 10 3 m Two Piece instructions item 1 thru 8 and then repeat from 4 thru 8 for the remaining...

Page 33: ...CAL SERIES 29 CLAMP COUPLER Figure 24 CLAMP COUPLER INSTALLATION END CAP TO REFLECTOR Figure 25 END CAP INSTALLATION...

Page 34: ...CAL SERIES 30 BAFFLE TURBULATOR INSTALLATION Figure 26 BAFFLE TURBULATOR INSTALLATION VENT ADAPTOR INSTALLATION Figure 27 BAFFLE TURBULATOR FLUE ADAPTOR INSTALLATION...

Page 35: ...oded view The illustration contains the details required to install the unit REFLECTOR PACKAGE LENGTH CORRESPONDING PAGE 10 3m 32 15 4 6m 32 20 6 1m 32 12 1 ASSEMBLY OF OPTIONS Refer to section of man...

Page 36: ...NGTHS 10 3M REFLECTOR PACKAGE 15 4 16M REFLECTOR PACKAGE 20 6 1M REFLECTOR PACKAGE Figure 28 10 3m 15 4 16m 20 6 1m REFLECTOR PKG ASSEMBLY INSTALLATION DETAILS 10 3 m 2 5 1 53 m Sections 15 4 6 m 3 5...

Page 37: ...CAL SERIES 33 90 ELBOW KIT Figure 29 90 ELBOW KIT INSTALLATION 180 U BEND KIT Figure 30 180 U Bend Kit...

Page 38: ...of free opening for each 1 000 b t u input of heater or less than 100 square inches of free opening Or 2 If the building has contaminants in the air or the air is under a slight negative pressure Pro...

Page 39: ...CAL SERIES 35 COMBUSTION AIR OPTION A DUCTED HORIZONTAL COMBUSTION AIR OPTION A DUCTED VERTICAL COMBUSTION AIR OPTION B UN DUCTED Figure 31 OUTSIDE COMBUSTION AIR SUPPLY...

Page 40: ...e clearance to combustibles or B vent and related accessories can be used If a portion of venting is to pass through a roof installer to use B vent and related accessories for these sections Use appro...

Page 41: ...gulator c within 6 feet 1 8 m of any gas service regulator vent outlet d less than 1 foot 3 m above grade level e less than 7 feet 2 1 m above a paved sidewalk or a paved highway f within 3 feet 3 m o...

Page 42: ...ntal sidewall venting a single unit use 4 10 16 cm B Vent equal to DuraVent PIN 4GV36 in combination with a combustible wall thimble a B vent to C Vent single wall adaptor equal to DuraVent PIN 4GVC a...

Page 43: ...PRODUCTS EQUAL TO GENERAL ELECTRIC RTU 106 OR PERMATEX FORM A GASKET RED HIGH TEMPERATURE SILICONE ADHESIVE SEALANT NOT SUPPLIED D NOTE VENT PIPE CAN BE TRIMMED IF NEEDED CUT EXCESS MATERIAL AS REQUIR...

Page 44: ...CAL SERIES 40 ROOF EXHAUST VERTICAL VENTING Use B style chimney SIDE VIEW WARNING MAKE SURE VENT CAP IS NOT OBSTRUCTED BY SNOW ADJUST ACCORDINGLY Figure 33 VERTICAL VENTING SINGLE UNIT...

Page 45: ...refer to the Natural Gas and Propane Installation Code CSA B149 1 or latest edition and in the USA the National Fuel Gas Code ANSI Z223 1 NFPA 54 or latest edition Units that are commonly vented must...

Page 46: ...to a separate chimney but must be installed using the venting system supplied with the heater If condensation in flue is present then flue should be insulated or shortened Install according to Codes C...

Page 47: ...Natural Gas and Propane Installation Code CSA B149 1 or latest edition USA National Fuel Gas Code ANSI Z223 1 NFPA 54 or latest edition Electrical connections for outdoor locations must be made in acc...

Page 48: ...as brooder barns or industrial buildings if the following conditions are met 1 A 4 10 2 cm diameter by 90 elbow must be attached to the flue vent or exhaust end of heater and turned down pointing tow...

Page 49: ...tions must have special sealing compound applied to them f A drip leg must be installed before the heater to prevent contaminating matter interfering with the operation of the unit g Check piping for...

Page 50: ...burner head to move horizontally with reference to the gas supply line If the gas connection Is not Installed In strict accordance as shown in Figure 38 a gas leak can occur resulting in an extreme un...

Page 51: ...heater shall only be connected with a Type 1 hose connector that is a certified as being in compliance with the Standard for Elastomeric Composite Hose and Hose couplings for Conducting Propane and Na...

Page 52: ...function is apparent contact qualified service agency and or gas utility for assistance How to Determine Gas Input Rate Where gas is metered the input rate may be determined by the following method Co...

Page 53: ...22 1 or latest edition USA National Electrical Code ANSI NFPA 70 or latest edition In Canada Electrical equipment and wiring shall comply with the applicable provisions of the current Canadian Electri...

Page 54: ...L WIRING DIAGRAM Figure 39 SINGLE INPUT 120 VOLT WIRING DIAGRAM If any of the original wire as supplied with the appliance must be replaced it must be replaced with wiring material having a temperatur...

Page 55: ...IRING DIAGRAM Figure 40 HIGH LOW 120 VOLT WIRING DIAGRAM If any of the original wire as supplied with the appliance must be replaced it must be replaced with wiring material having a temperature ratin...

Page 56: ...IRING DIAGRAM Figure 41 MODULATING 120 VOLT WIRING DIAGRAM If any of the original wire as supplied with the appliance must be replaced it must be replaced with wiring material having a temperature rat...

Page 57: ...G DIAGRAM Figure 42 SINGLE INPUT 24 VOLT WIRING DIAGRAM Drawing WCS24 R1 If any of the original wire as supplied with the appliance must be replaced it must be replaced with wiring material having a t...

Page 58: ...DIAGRAM Figure 43 HIGH LOW 24 VOLT WIRING DIAGRAM Drawing WCHL24 R1 If any of the original wire as supplied with the appliance must be replaced it must be replaced with wiring material having a tempe...

Page 59: ...TING WIRING DIAGRAM Figure 44 MODULATING 24 VOLT WIRING DIAGRAM If any of the original wire as supplied with the appliance must be replaced it must be replaced with wiring material having a temperatur...

Page 60: ...Attach low voltage wire to connector block on heater d Run wire from unit to thermostat securing wire to joists or studs along the way e Trim excess wire and attach to thermostat accordingly NOTE Ther...

Page 61: ...a line voltage thermostat b Connect a short piece of wire between the two low voltage thermostat connections to close low voltage circuit Recommended line voltage thermostats are as follows Honeywell...

Page 62: ...shed turn the thermostat down for 5 seconds then turn back up or interrupt electrical supply to unit for 5 seconds and allow unit to try again i Verify that the manifold pressure outlet pressure tap o...

Page 63: ...CAL SERIES 59 24 0 GAS VALVES Figure 47 GAS VALVE...

Page 64: ...ating NOTE Check the inlet pressure before adjusting the pressure regulation Two stage regulator models require that you check and adjust both high and low pressure regulator settings Two stage applia...

Page 65: ...ent cap b Using a screwdriver turn the inner adjustment screw for LO pressure clockwise to increase or counterclockwise to decrease the gas pressure to the burner 10 Once high and low pressures have b...

Page 66: ...that is supplied for this installation This includes any high altitude correction that may be applicable for your installation Confirm site has adequate fuel supply to operate all gas fired appliance...

Page 67: ...first since the low setting will affect the high setting 7 Remove the electrical connection from the modulator Brown and White Wires 8 Start the heater and take a pressure reading The manifold pressur...

Page 68: ...modulator If voltage is incorrect determine cause for deficient voltage and repair before you continue 12 Start heater and take a pressure reading For natural gas manifold pressure should be 3 5 W C...

Page 69: ...for normally open contacts The combustion blower is then energized and once the pressure switch contacts close a pre purge delay begins Following the pre purge period the gas valve is energized and sp...

Page 70: ...re opening service panel Warning Only allow qualified licensed service people trained to service gas fired heating equipment to perform any repairs on this unit All replacement parts MUST originate fr...

Page 71: ...BROWN R NOT USED L1 120 240 VAC INPUT HOT BLACK IND INDUCER FAX OUTPUT BLACK V1 VALVE POWER WHITE PSW PRESSURE SWITCH INPUT RED W THERMOSTAT INPUT RED CAUTION Label all wires prior to disconnection wh...

Page 72: ...g procedure Symptom Cause Cure 1 Dead A Mis wired B Transformer bad C Fuse circuit breaker bad D Bad control check LED for steady on 2 Thermostat on No Blower Output A Mis wired check PSW terminal vol...

Page 73: ...ed an airflow fault will be declared and the control will stay in this mode with the combustion blower off If the airflow signal is lost while the burner is firing the control will immediately de ener...

Page 74: ...emoving the electrical power supply for a period of 5 seconds If the thermostat is still calling for heat after one hour the control will automatically reset and attempt to ignite the burner again If...

Page 75: ...to 1 2 54 cm CAUTIONS 1 Ceramic insulators should not be in or close to the flame 2 Electrode assemblies should not be adjusted or disassembled Electrodes should have a gap spacing of 125 3 175 mm If...

Page 76: ...ary Check exchanger tube for holes and or cracks dirt and or deposits Clean and or replace as necessary Wash any dirt or just off of the unit with a soap and water solution Check any gas connections t...

Page 77: ...CAL SERIES 73 29 0 PARTS 29 1 BURNER HEAD AND RELATED PARTS Refer to pages 75 70 for part number description Figure 51 BURNER HEAD PARTS...

Page 78: ...CAL SERIES 74 29 2 REFLECTOR AND TUBE PARTS Refer to page 75 70 for part number description Figure 52 REFLECTOR AND TUBE PARTS...

Page 79: ...ne 36 lbs 16 4 kg 1 5120179 75 000 NG 36 lbs 16 4 kg 1 5120180 75 000 Propane 36 lbs 16 4 kg BURNER HEAD COMPONENTS ITEM PIN DESCRIPTION WEIGHT 2 3010001 Blower Motor Assembly 3 5090437 Burner Assembl...

Page 80: ...7 kg 16 5170171 Tube 4 10 2 cm x 5 1 53 m Standard 15 lbs 6 8 kg 17 5170169 Tube 4 10 2 cm x 10 3 m Standard 30 lbs 13 7 kg 18 3170201 Tube Clamp 19 3090076 Tube 5 10 2 cm Multi Piece Units 15 lbs 6...

Page 81: ...ed to hurricanes gales tornadoes wind snow sleet hail rain flood fire or any other similar or dissimilar condition or by normal wear and tear which included marks and or dents to the reflector caused...

Page 82: ...heater 3 Disconnect gas supply line to heater 4 Disconnect electrical supply to heater 5 Disconnect thermostat control wire from heater 6 Remove burner head from reflector assembly being careful to su...

Page 83: ...CAL SERIES 79...

Page 84: ...Disconnect gas supply line to heater 4 Disconnect electrical supply to heater 5 Disconnect thermostat control wire from heater 6 Remove burner head from reflector assembly being careful to support bu...

Page 85: ...________________ Orifice Size _______ leak Test Performed Yes _______ Manifold Pressure Min____________ Max____________ Input ___________________ Altitude _______________ The name of the individual an...

Page 86: ...fire department C Use only your hand to turn the gas valve handle Never use tools If handle will not turn by hand do not try to repair it call a qualified service technician Force or attempted repair...

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Summary of Contents for CAL Series

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