Cal Flame 2005 Spa Page 1 Owner'S Manual Download

Page: 1 / 64

LTR20051000,

Rev

7/21/2005

Summary of Contents for 2005 Spa

Page 1: ...LTR20051000 Rev D 7 21 2005...

Page 2: ...Copyright 2004 2005 California Acrylic Industries Inc All rights reserved Duplication without written consent is strictly prohibited Cal Spas Adjustable Therapy System ATS Bio Clean Cal Balance Cal E...

Page 3: ...on Infrared Burners 10 Barbecue Island Sections 11 Granite Kit Instructions 14 Barbecue Cart End Shelves 15 Modular Carts 15 Side Burners 16 New Access Doors 17 Griddle and Griddle Storage 18 G3000 Is...

Page 4: ...ntertainment Systems 40 Cal Flame Entertainment System Operation 43 Operating the DVD System In TV Mode 44 Cleaning and Maintenance Cleaning Instructions 46 Care of Stainless Steel Carts Grills 51 Cov...

Page 5: ...the burners periodically and follow the guidelines in the Cleaning and Maintenance section of this manual In the event that a burner goes out and gas escapes turn off the burner knobs open the grill h...

Page 6: ...reduces the risk of burns ignition of flammable materials and spillage due to accidental contact with the utensils Do not use water on grease fires Never pick up a flaming pan Turn the appliance off...

Page 7: ...in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit may result in an electrical shock hazard Do not ground...

Page 8: ...e BARBECUE Islands grills and stainless steel carts in well ventilated areas and only on solid flat foundations e g cement slab or deck Do NOT place barbecue islands outdoor kitchens or stainless stee...

Page 9: ...30 3 4 22 1 2 9 1 4 BARBECUE875 5 Burner Grill 38 1 4 22 1 2 9 1 4 BARBECUE875C 5 Burner Convection Grill 38 1 4 22 1 2 9 1 4 BARBECUE870 Charcoal Grill 30 3 4 22 1 2 9 1 4 BARBECUE898 Deluxe Single...

Page 10: ...12 Drop In Food Warmer 12 22 7 3 4 Figure 3 Model Hardware Cutout Dimension Width In Depth In Height In Propane Tank Access Door 14 1 2 16 1 4 20 1 4 Single Access Door 16 1 2 2 1 2 19 1 2 Double Acce...

Page 11: ...as you will not be allowed to refill the tank at any filling station LP Gas Hook Up NOTE An enclosure for an LP gas cylinder shall be vented by openings at the level of the cylinder valve and at floor...

Page 12: ...ing the LP Gas Supply Cylinder Transport only one cylinder at a time Transport each cylinder in an upright and secure manner with the control valve turned off and the dust cap in place Leak Testing Pr...

Page 13: ...be marked on the operating tab indicating the proper operating fuel Attempting to convert Cal Flame grills from one fuel to another may result in serious injury and void the warranty coverage IMPORTA...

Page 14: ...rill wait until the burners cool down 2 Open the hood remove the grate and flame tamer on top of the brass burner you want to replace Figure 6 3 Through the access door underneath the grill find the r...

Page 15: ...l the locking pin Make sure the locking pin is secured correctly 10 Repeat steps 2 through 9 if you want to replace other burners Figure 9 11 Put back the grate you just removed You don t need flame t...

Page 16: ...on each side Figure 12 5 Insert the upper bolts as shown Figure 13 Tighten the bolts all the way using a 9 16 wrench Figure 12 Figure 13 6 Prepare and fill the gap or seam line with speed set Figure...

Page 17: ...G 2500 G 2500F G 2600 G 3000 G 3500F G 3600 1 Place the island sections together on the ground 2 Make sure the ground where the barbecue is place is as level as possible for best alignment NOTE If the...

Page 18: ...mixture 5 Mix the epoxy mixture well with the second tint color 6 Apply a small amount of the next tint color to the epoxy mixture 7 Mix the epoxy mixture well with the next tint color and compare it...

Page 19: ...of main center modular side modular corner connection modular and end shelf modular Individual modular cart comes in a carton box pre assembled Customers are required to piece together the individual...

Page 20: ...er solution BARBECUE GASLINE C B A B C A Connect the last open line to the side burner Use gas rated tape seal on all connections Then take other end of T adapter with hose attached and connect to end...

Page 21: ...h doors to frame 4 Adjust doors as follows a For height adjustment loosen the two screws attached to each mounting plate b Snap off hinge and secure mounting plate with 6 X 1 flat phillips screws c Fo...

Page 22: ...in Figure 3 Align the enclosure as shown opening facing out Make sure the enclosure is aligned horizontally Tighten the mounting screws on both side of the enclosure to lock the enclosure in place Sli...

Page 23: ...tic sheeting to protect the enclosure Any damage incurred from moisture is not covered by the warranty These preventative care measures must become a part of the owner s maintenance routine In additio...

Page 24: ...ure that each cable is securely attached If not the quality of the picture and volume will be affected Lights The 3 position male connector has 3 metal prongs at the end of it These prongs fit into th...

Page 25: ...Y RECOMMEND THAT YOU HAVE SOMEONE HELP YOU 1 Carefully rotate the canopy upright and place it as close as possible to the canopy mounting holes 2 Finish connecting all the wires When complete stuff th...

Page 26: ...After mounting the awning bracket remove the awning from the box Tilt the awning at a 45 angle and hang the awning onto the awning bracket Figure 27B 3 After making sure that the awning is securely h...

Page 27: ...he frame to secure the screen to the metal frame 2 Attach screen to top metal frame using nuts and bolts 3 Center and attach the TV box to the screen with the TV facing the barbecue grill Figure 28 4...

Page 28: ...igure 32 9 Attach and secure the connector to the black flex Figure 33 Figure 32 Figure 33 10 Insert all connection cables through the hole drilled on the post Figure 34 11 Insert all connection cable...

Page 29: ...er by matching colors Figure 37 Figure 36 Figure 37 14 Arrange all cables inside the metal post Figure 38 15 Attach and secure the metal cover on top of the metal post Figure 39 We recommend you apply...

Page 30: ...Assembly and Installation 16 Connect all TV cables to the DVD unit Figure 40 Figure 40 Electrical Diagram See diagram next page Page 26 2005 Spa Owner s Manual 7 21 2005...

Page 31: ...Operating Your Barbecue 2005 Spa Owner s Manual Page 27 7 21 2005...

Page 32: ...ht Switch Grill Grill Grill Grill Grill Grill Infrared Burner Lt 5 Burner Grill Knob Operation Low Off High Figure 41 Grill knob operation Operating the Grill Make sure all burner controls are off Do...

Page 33: ...for any accumulated gas to dissipate 3 Slide out the drip tray from the grill 4 Keep your face as far away from the burners as possible 5 Light and insert a long stem match holding it near the burner...

Page 34: ...meat when cooking begins and the cooking degree desired When defrosting meats it is recommended that it be done overnight in the refrigerator as opposed to a microwave This generally yields a juicier...

Page 35: ...acket 4 If necessary to offset unbalanced loads slide the counter weight on to the rod With the counter weight loose allow the loaded rod to rotate and come to a stop Now rotate the counter weight abo...

Page 36: ...LL TOP VIEW OF GRILL Hot air gets sucked in by fan then gets redistributed through the outer vents Motor mounted on back of grill Intake Vents Exhaust vents heat that is drawn in from back It is then...

Page 37: ...000 Grill to cook the items that are listed below IMPORTANT After the desired cooking temperature is reached remove meat from the heat source and let it stand 10 to 15 minutes before carving The amoun...

Page 38: ...opaque and firm Clams Cook until shells crack open if shell doesn t open throw away Muscles Cook until shells crack open if shell doesn t open throw away Oysters Cook until shells crack open if shell...

Page 39: ...fluids such as gasoline kerosene butane or propane diesel fuel or alcohol to light or re light fires Keep the grill away from such substances when lit NEVER allow children or pets unattended in an are...

Page 40: ...ng it all the way out Remove two cooking grates for the griddle space Leave grease in the front drain when cooking Wait until the griddle cools down when done cooking Use both hands when removing the...

Page 41: ...gainst the drawer Some fabrics are quite flammable and could catch on fire 3 For safety reasons and to avoid damage to the appliance never sit stand or lean on the warming drawer door 4 For personal s...

Page 42: ...iately surrounding the door until it has had sufficient time to cool to avoid burn injuries Clean the warming drawer with caution Avoid steam burns Do not use a wet sponge or cloth to clean the applia...

Page 43: ...gracefully from color to color cycling trough the color spectrum Each color cycle takes approximately three minutes Fast color wash Colors transition from color to color cycling through the color spec...

Page 44: ...ystem is delivered with the manufacturers operating instructions We strongly recommend that you read these instructions prior to operating this unit NOTE Although this unit is marine grade you will st...

Page 45: ...the volume level of the Wired Headphones or External Speakers if installed They are also used to make adjustments in the picture mode Figure 49 Remote control NOTE These buttons will not affect the vo...

Page 46: ...he SELECT button until the COMPOSITE TV icon appears on the TV monitor Allow a few second for the TV tuner to acquire the new signal prior to switching channels 7 Press the right VOL button to adjust...

Page 47: ...ase Tint Increase Tint COLOR Decrease color intensity Increase color intensity To restore the factory settings Select the item of picture while the main menu is displayed Then select the item of RESET...

Page 48: ...in the of position to receive regular AM an FM broadcasts 4 Press the OPEN button on the DVD player and insert a DVD CAUTION DO NOT INSERT WET DVDs 5 Press either the ENTER button on the DVD player o...

Page 49: ...ration 1 Press the SELECT button on the TV Remote Control to switch Video to COMPOSITE VIDEO 2 Press the A V button on the DVD Remote Control to switch the Video from IN to OUT 3 Press the PLAY on the...

Page 50: ...ed ports with a stiff wire such as an opened paper clip 3 Inspect the burner for damage cracks and holes If any damage is found replace burner and discontinue grill usage 4 Upon reinstallation inspect...

Page 51: ...rates Use a solution equal parts detergent and hot water just as you would for any cooking equipment A sniff brush may also be helpful in removing grime and food deposits Hood and Body Wipe the inside...

Page 52: ...ds for cleaning or scouring as recommended in this section Be sure to rinse thoroughly and to wipe dry to avoid watermarks Drawer Clean the drawer with warm soapy water Drawer Front Clean same as draw...

Page 53: ...will hide them On dark stones we have had good success using permanent black magic markers Do not use them on lighter stones Apply the marker to the scratch let it dry and then rub it off the surround...

Page 54: ...e surface Never use wax to clean tile surface Care and maintenance of Tile Grout Grout may present a special cleaning problem because it is susceptible to many staining agents Apply a silicone sealer...

Page 55: ...lean the external and internal stainless steel components with a cleaner that is approved for 304 stainless steel and only clean when the grill is cool and in indirect light Never use steel wool to cl...

Page 56: ...there is a blue spark at the electrode tip to the brass burner Make sure igniter wire is connected firmly to the valve ignition device and electrode Make sure valve orifice is free of any debris dust...

Page 57: ...The trigger hitting the strike block should produce a blue spark at the electrode tip Return control knob to the off position before checking the next igniter While the grill is still hot you must wai...

Page 58: ...ible pump from the barbecue island pond Pull out the pump power cord Insert the power cord of the new submersible pump through the flex pipe Connect the power cord of the submersible pump to the barbe...

Page 59: ...REST CHROME MC 500 2002 PARTS ORDERS BARBECUE04103054 FOOT REST CHROME MC 600 2002 PARTS ORDERS BARBECUE04103052 FOOT REST CHROME MC 700 2002 PARTS ORDERS Umbrellas BARBECUE04100698 UMBRELLA MARKET G...

Page 60: ...TIL27000411 12 x 12 Porcelain Tile Goldland TIL27000271 12 x 12 Porcelain Tile Whiteland TIL27000081 12 x 12 Porcelain Tile Atlante TIL27000281 12 x 12 Porcelain Tile Greyland TIL27000111 12 x 12 Por...

Page 61: ...by dirt sand and or water damage Damage caused by continued operation of the barbecue with either known or unknown problems Damage caused by direct sunlight Damage caused as a result of failure to fol...

Page 62: ......

Page 63: ...LTR20051000 Rev D 7 21 2005...

Page 64: ...service is required Barbecue Model Barbecue Serial Number Date Purchased Date Installed Dealer s Phone Number Dealer s Address C A I Customer Service Department 1462 East Ninth Street Pomona CA 91766...

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Cal Flame 2005 Spa, Owner'S Manual

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