CAL Controls CALCOMMS 3300 Operating Manual Download Page 24

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Function List

BURN

Sensor burn-out/break protection
Caution:

Settings affect fail safe state.

SP1

SP2

[uP.SC]

Upscale

dn.SC

Downscale

1u.2d

Upscale

Downscale

1d.2u

Downscale

Upscale

REU.D

Select output modes: Direct/Reverse
Caution:

Settings affect fail safe state.

SP1

SP2

[1r.2d]

Reverse

Direct

1d.2d

Direct

1r.2r

Reverse

1d.2r

Direct

Reverse

Select

Reverse

on SP1 for heating and

Direct

for

cooling applications.

LEVEL 3

OUTPUT CONFIGURATION

Note: ‘

Read only’ after initial configuration.

rSET ALL

full

reset to factory settings required to change

SP1.D

subsequently.

SP1.D

[nonE] rLY

SSd rLY1 rLY2 SSd1

Select SP1 output device

SP2.D

[nonE] SSd rLY

rLY2 rLY1 SSd2

Read SP2 output device

(read only)

Dual Relay

and

Dual SSd

output options Models

3311 and 3322 are factory set. See page 22

Note:

(when in initial configuration only)

Hold

✱

and

▲

▼

for 10 seconds to move to or

from output devices in shaded portion.

Summary of Contents for CALCOMMS 3300

Page 1: ...Operating Manual CAL Controls Temperature Controllers CAL 3300 and 9300 Autotune Temperature Controllers...

Page 2: ...ycle time 9 PROGRAMMER 11 Ramp Soak 11 SECOND SETPOINT SP2 12 SP2 as an alarm 12 SP2 subsidiary mode 13 SP2 as a proportional output 13 SP2 alarm condition table 13 SP2 alarm annunciator 13 ERROR MESS...

Page 3: ...ect critical functions from tampering ULTIMATE SAFETY ALARMS Do not use SP2 as the sole alarm where personal injury or damage may be caused by equipment failure WARRANTY CAL Controls warrant this prod...

Page 4: ...G S P R O G R A M M E R S E T T I N G S S P 2 S E T T I N G S HAND PL 1 PL 2 SP2 A SP2 B DISP HI SC LO SC INPT UNIT LEVL 2 SP1 P Read SP1 output 0 to 100 read only SP1 manual output 0 to 100 proporti...

Page 5: ...ed out from a black background and options are shown in bold italic eg TUNE and ParK Q u i c k S t a r t Note In this manual the letter k is represented by the character K 1a Note During the following...

Page 6: ...nd SSd Q u i c k S t a r t QUICK START 1b 4 To enter initial configuration into controller memory Press and hold both and buttons for 3 seconds The display will now alternate ParK and measured variabl...

Page 7: ...llers and the easy to use CALCOMMSTM is a graphic WINDOWSTM based software package designed for PC supervision of up to 32 instruments for remote adjustment configuration cloning saving and retrieving...

Page 8: ...lication the controller will need to be tuned using the built in AUTOTUNE feature Autotune teaches the controller the main characteristics of the process and learns by cycling the output on and off Th...

Page 9: ...factory set cycle time no action is needed whether Autotune is used or not Further information can be programmed into the controller see SECOND SETPOINT RANGING AND SETPOINT LOCK IMPROVING CONTROL AC...

Page 10: ...ately display selected range eg C and unit 3 TO SELECT SP1 Main setpoint output device Note Dual Relay and Dual SSd Output Options Models 3311 9311 and 3322 9322 have their outputs pre configured see...

Page 11: ...ds to return to display mode check the Menu Navigation summary above and try again The facilities of the controller are selected from the multi level menu using the front panel mounted buttons Each le...

Page 12: ...may be too close to ambient to produce good results when the process is already hot and the cooling rate is slow when controlling multi zone or heat cool applications to re tune if the setpoint is ch...

Page 13: ...rocess temperature will rise to setpoint and control should be stable If not this may be because optimum cycle time is not automatically implemented To set the cycle time see PROPORTIONAL CYCLE TIME T...

Page 14: ...ne The controller can be programmed manually with any cycle time between 0 1 and 81 sec This cycle time will not be changed by any Autotune functions For selection method see Pre Select Cycle time Bef...

Page 15: ...nd A is displayed Note A indicates that no cycle time exists Press and hold to scroll to TUNE The controller will now alternately display TUNE and oFF Press and hold the button and use to select eithe...

Page 16: ...roll to SPRN Press and hold then press to select On Exit program to enter settings into memory and commence ramp to target setpoint Notes In Ramp on configuration if power is removed from the controll...

Page 17: ...en the temperature rises above setpoint to a pre set temperature above scale minimum FS Lo sets off alarm signal when the temperature falls below setpoint to a pre set temperature above scale minimum...

Page 18: ...N STATES IN ALARM CONDITION SP2 ALARM ANNUNCIATOR When an SP2 alarm mode is selected in SP2 A the alarm annunciator AL is displayed alternating with the process temperature during alarm condition Note...

Page 19: ...setpoint 2 SP1 set to ON OFF in CYC T Action Select proportional mode Note To reset and clear error press together briefly to cancel message FAIL LATER DURING AUTOTUNE CYCLE The thermal characteristic...

Page 20: ...he variance deviation maximum and minimum temperatures are displayed and constantly updated in READ Using the CHEK Control accuracy monitor To start the monitor select CHEK on Note During monitoring e...

Page 21: ...eresis 25 sensor maximum Proportional control eliminates the cycling of on off control Heater power is reduced by time proportioning action across the proportional band INT T oFF 0 1 to 60 minutes 5 0...

Page 22: ...o 9995 deg hour Sets the ramp rate SPRN on oFF hoLd Switches the ramp on or off or hold at last ramp value SOAK oFF 0 to 1440 min Sets the soak time SP2 OPERATING PARAMETERS see pages 12 13 SET 2 0 to...

Page 23: ...SP2 percentage power limit cooling SP2 OPERATING MODES see page 12 13 SP2 A nonE dV hi dV Lo bAnd FS hi FS Lo Cool Main SP2 operating mode SP2 B nonE LtCh hoLd nLin Subsidiary SP2 mode latch sequence...

Page 24: ...ect Reverse Select Reverse on SP1 for heating and Direct for cooling applications 19 LEVEL 3 OUTPUT CONFIGURATION Note Read only after initial configuration rSET ALL full reset to factory settings req...

Page 25: ...GS page 24 25 ZERO 0 0 to 25 sensor f s Zero sensor error see SPAn CHEK oFF on Select control accuracy monitor READ Var hi Lo Read control accuracy monitor 20 LEVEL 3 continued TECH Ct A CT b Ct 1 Ct...

Page 26: ...ks all functions unrestricted LEVL VEr TECH SP LK Note Locked functions and options may be read Press to access following functions PROG Auto StAY Program mode auto exit switch Auto exit returns displ...

Page 27: ...ability to change the allocation of SP1 to terminals 5 and 6 To make this selection during the initial configuration in either QUICK START page 1b or SET UP page 5 start from step 3 3 TO SELECT SP1 Ma...

Page 28: ...strategy is to maintain smooth control of the process during transition from heating to cooling This is achieved by using PID control for heating and cooling with the proportioning bands linked by an...

Page 29: ...lications When tuning multi zone applications like extruders distortions due to thermal interaction between adjacent zones can be minimised by running autotune on all controllers at the same time CALI...

Page 30: ...are in mV If your transducer provides an output in mA this should be converted to mV by feeding the controller input via a high stability one ohm resistor see figure page 26 Other low Vdc signals can...

Page 31: ...is the same at each end and enter this plus or minus value as a ZERO adjustment Should there be a difference between the two readings a further adjustment of the SPAN setting can be made 1 Power up t...

Page 32: ...mounting instructions are carefully followed DIN PANEL CUTOUT SIZES 1 32 DIN panel cutout size 45 0mm 0 6mm 0 0mm 1 77in 0 02in 0 0in wide 22 2mm 0 3mm 0 0mm 0 87in 0 01in 0 0in high 9 5mm 0 374in max...

Page 33: ...the recesses on each side and pull A screwdriver can be used as a lever if required 4 When refitting the bezel assembly it is important to press it firmly into the sleeve until the latch clicks in ord...

Page 34: ...311 Output Device 2 Output Device 3 DUAL SSd MODELS 3322 9322 Output Device 1 Output Device 1 Dual relay or dual SSd model options 3311 3322 and 3322 9322 are fully detailed on page 22 ELECTRICAL INST...

Page 35: ...earth or not be accessible Live parts should not be accessible without the use of a tool When fitted to the final installation an IEC CSA APPROVED disconnecting device should be used to disconnect bot...

Page 36: ...Crosil NiSil 0 25 tc r R 0 to 1600 C 32 to 2912 F Pt 13 Rh Pt 2 0 tc s S 0 to 1600 C 32 to 2912 F Pt 10 Rh Pt 2 0 tc t T 200 250 C 273 482 F Copper Con 0 25 Resistance thermometer rtd 200 400 C 273 75...

Page 37: ...ter 15 minutes settling time Output devices SSd SSd1 SSd2 solid state relay driver To switch a remote SSR 5Vdc 0 15 15mA non isolated Miniature power relay form A SPST contacts AgCdO rLY and rLY1 2A 2...

Page 38: ...or written permission from CAL Controls Ltd Whilst every effort has been made to ensure the accuracy of the specifications contained in this manual due to our policy of continuous develpment CAL Contr...

Page 39: ...Mead Road Hitchin Herts SG5 1RT UK Tel 44 0 1462 436161 Fax 44 0 1462 451801 email support cal controls co uk http www cal controls com CAL Controls Inc 1580 S Milwaukee Avenue Libertyville IL 60048...

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