Cal Boats CAL 25 Owner'S Manual Download Page 1

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Summary of Contents for CAL 25

Page 1: ...I I I I I I I I I I I I I I Owner s Manual _...

Page 2: ...ions 39 35 Stepping and Tuning the Mast Rigging Dimensions Wire Rigging Rope Rigging Boat Storage OPERATION Engine Operating Instructions Flooding of Engine with Water Fuel System Diagram Fueling Proc...

Page 3: ...ip Bangor Punta Marine has commissioned over twenty models of his design The use of aluminum stainless steel teak wood and fiberglass all combine to produce a yacht that has much lower maintenance req...

Page 4: ...the option manufacturer or your Cal boat dealer for more information Please read and understand this manual and all others included with your boat before operating any of the oat s systems In addition...

Page 5: ...t 7 69 Meters 6 71 Meters 2 74 Meters 1 37 Meters or 1 07 Meters 2041 Kilograms 907 Kilograms 10 06 Meters 3 35 Meters 8 53 Meters 2 89 Meters 0 Mast Height Above Water 36 4 16 86 Sq Meters 12 36 Sq M...

Page 6: ...a l_ _ _ _ N en l i of f I...

Page 7: ......

Page 8: ...If 9 f lI If If 9 f II 9 Jf 1 1 l J i ii f iI 1 If I q l t L__J I i 1 l c I i i lr 9 I 11...

Page 9: ......

Page 10: ...e the commissioning and testing of your new boat His knowledge and experience will insure that all systems and components will function properly when the boat is delivered to you We have included some...

Page 11: ...htened Diesel Propeller in place 2 nuts and cotter pin installed Zinc anodes installed on shaft Batteries secure filled and charged Rigging installed on spar cotter pins spread and taped 7 Masthead sh...

Page 12: ...Cal 35 and Cal 39 only Mast bolted to mast collar ears Turnbuckles attached cotter pins spread and taped 11 Boom and running rigging installed 12 13 14 15 16 Water tank filled See Note 2 Water Heater...

Page 13: ...POLARITY SITUATION WHICH IS DANGEROUS SEVERE INJURY OR DEATH MAY RESULT DIAGNOSE AND CORRECT THE PROBLEM BEFORE PROCEEDING It is recommended that any appliances used on board be wired with three wire...

Page 14: ...ts to be sure they are operational Open all turnbuckles to their full extension Cal 35 and Cal 39 Refer to Separate Sheet for Mast Collar Instructions Step the spar through the deck and table if appli...

Page 15: ...ongly recommend actually measuring any standing rigging before replacing to assure 100 accuracy All running rigging should be checked periodically for chafe or damage and replaced when necessary If ex...

Page 16: ...talled until the boat has been sailed and the rig tuned to assure proper location of the hole The rig will need adjustment after a few sails to compensate for the stretch in the wire Be sure to instal...

Page 17: ...j Pr 77 G O I I d t j u 11 f 7Rf2 rem G l2 x llLPIN 5132 19 ss fT J2e SIVO 5 10 0 J LJ 9CKSTRY 3R IDLE 2 I ill I c J 0 I 1 Pi1 f 77 6 l 511 I I III I JALL iE QrrJ lit jl b i 9 S5 rr7 2 SruD 1 2 2 llU...

Page 18: ...5 16 1 4 1 4 1 4 Yacht Braid Yacht Braid Yacht Brai d 7 x 19 SS Cable Yacht Braid 7 x 19 SS Cable Yacht Braid Yacht Braid Pre stretch Yacht Braid Yacht Braid NOTE Main and Jib Halyards are wire to rop...

Page 19: ...ly position the poppets could result in hull depression Be sure to use an adequate number of supports and locate them to prevent the boat from tipping fore or aft A storage cradle designed for this bo...

Page 20: ...r shafts please use the following procedure Alignment of Engine to Shaft The engine must be properly and exactly aligned with the propeller shaft No matter what material is used to build a boat it wil...

Page 21: ...when it is being moved During the alignment procedure check the set screws which hold the propeller half coupling to the shaft These must be tight in contact with the shaft and safety wired Stuffing...

Page 22: ...king this alignment and do not be satis fied with anything less than perfect results The alignment is correct when the shaft can be slipped backward and forward into the counterbore very easily and wh...

Page 23: ...ACCIDENTAL SEA AND OR MISUSE CONDITIONS ENGINE FLOODING MAY BE UNAVOIDABLE Sea Flooding Your Cal exhaust system is designed and installed to the highest standards and as stated above could still floo...

Page 24: ...e a path for water to leak through Do B21 wind one continuous strip spirally around prop shaft to ma i e a seal Slide the packing gland back and tighten enough to create a heavy drag on the shaft This...

Page 25: ...LIME FUE L VENT poer RPr t tX kPlf CORmIHe eELE 5EO O t lNE fC S 1 RHUAL 17 3 S0 FUll SHUT OFF VRLVE FUEL fAHK l 5 uRLS FVE L LE Y L SENDER FuE L FILL LlHE FUfL FIL L PLRrE PORr COCIlPlr CORfT INCt S...

Page 26: ...nt a static charge F Fill tank to a maximum 95 of capacity to allow for expansion G Clean any spills after replacing and tightening fuel fill cap H Before operating the engine or turning battery switc...

Page 27: ...ar circuit Always investigate the cause of the overload and cor rect any deficiencies before re positioning the circuit breaker to ON ALL WIRES CONNECTIONS AND TERMINALS SHOULD BE INSPECTED REGU LARLY...

Page 28: ...r VDPflON l INOleRrOl LRMP euNIII L GHr oStIOrE FblJU F C INLEr AmeY I r H 11 IIII I 10 l I 0 1Selli I NOff5 _ 0 Ai Ct TLf f SOCItE rs oFILL Jtf l lCt I tDITl S JlfCH PFH IeL 11 1 IlIJG 01 5 10 I _ 4...

Page 29: ...L CONDUCTORS WHICH WILL CARRY HIGH VOLTAGE AND CAUSE SEVERE SHOCK INJURY OR DEATH IN THE EVENT OF AN ELECTRICAL STORM THE FOLLOWING PRECAUTIONS ARE RECOMMENDED 1 2 3 4 As much as possible stay below w...

Page 30: ...e buzzer and visual yellow light on panel reverse polarity indicators With all switches off attach the power cable to the inlet Next attach the power cable to the dockside outlet WARNING IF THE POLARI...

Page 31: ...uced by inclement weather Your Cal Yacht is equipped with the following navigation lights A Red and green 10 point side lights mounted near the bow B C D White 12 point stern light White 20 point bow...

Page 32: ...Al I o e I K 1 e h w h lne bMe t X 1 e ce 4 1 h J IJ e tS c oQ o QNV 3 h G W tey a 2 i Ilc t l To 4 Ho Fb sic te V Q s L f A t j t d e dw I h v uov I4 l IJ s UWot lj t IIO e v e ot e s 5 1 U r S ep lk...

Page 33: ...ane tanks In the OFF position there is no pressure anywhere inside the boat Please refer to Marinetics Corp Document 609 5 Turn on the burner valve you desire and light If the system is new or the tan...

Page 34: ...the operation of these stoves in detail WARNING 1 T_H_E FLAME DURING A_ N ALCOHOL FIRE I_S QU I T K OFTEN INVISIBLE 2 DO NOT MOUNT THE FIRE EXTINGUISHER NEAR THE STOVE DURING AFIRE YOU MAY NOT BE ABLE...

Page 35: ...u hull and pump the head per the manufacturer s instructions The head will discharge to the holding tank To empty the holding tank you have two choices For dockside discharge turn the Y valve located...

Page 36: ...I II I I I I I I I I I I I I I I I I I t h...

Page 37: ...rl l G II I I j II ROf lPfDe Res J iJ pJc iH O Z21 t L o IL 1 r L_ ________ 6 DI JPTS 6 NK BII t a Fl 40 20 I I __ ___ _ _ __ 7 JN 911P ND R lJ 11 BI2J 2 II _ _ 8 ir u v1P HIlWJ HrTt BO 79 9 WI1m T K...

Page 38: ...ual faucets are 10 cated in the head and vanity The galley and vanity sinks drain through separate thru hulls equipped with seacocks Whenever the boat is left for prolonged periods be sure to close th...

Page 39: ...I SIlLT WRTU o rIDHRL fMalH UlOUfI 4T INT1fM Of rIOHI II_ Gl VRI 4 rY SIHIL HEAD OUTI r OPTIONRt HERo IHTAI OPTIONRL 0 IIOD R T Tuu tlllLIE PUmP CCc P T llC E I lImp UPTRICe PtDP SHAFT STUFFlHO OPTlO...

Page 40: ...is is only a suggested general list and is not intended to override the individual manufacturers manual It also is not arranged in any special order The numbers are in numeric l order and not in prior...

Page 41: ...e PERIODIC MAINTENANCE t nd ot First Monthly Week 5 1 6 1 6 1 1 1 2 5 1 2 1 1 2 2 5 1 2 3 2 1 1 2 5 2 2 2 2 1 1 4 1 2 4 1 5 1 5 1 1 5 1 2 5 1 2 5 1 5 1 5 1 3 5 6 1 3 5 6 Winterizing Remarks 1 4 5 1 1...

Page 42: ...overtighten C B models on1y 2 1 2 4 5 1 3 4 5 6 Centerboard Hoist Chainplates 1 2 5 1 2 4 5 1 2 4 5 Rebed at least twice a year Tiller Strap 1 3 5 1 3 4 5 1 3 4 5 if applicable Bilges Check dai y mor...

Page 43: ...These are harmful or useless 2 Before adding water take a hydrometer reading of one cell Don t use same cell each time change around If above 1 225 Specific Gravity battery is sufficiently charged 3...

Page 44: ...cked covers or sealing compound will cause corrosion of terminals cables carrier and adjacent parts 5 Batteries should be re charged if hydrometer reading is below 1 225 6 DO NOT LEAVE A BATTERY ON CH...

Page 45: ...n order that the Specific Gravity may be maintained at 1 240 or above 10 Use a battery with sufficient ability to carry the connected load 11 Wash dirt and corrosion off top of battery to eliminate in...

Page 46: ...amount of water If one cell should take more than the others and dQes this each I week it would be expected that the container is l aking Wheth I er the leakage is through the bottom of the container...

Page 47: ...ough your dealer or local marine hardware store This will maintain the rich brown color of the wood The exterior teak if left untreated will turn a light gray which some yachtsmen prefer However as th...

Page 48: ...abrasive cleaners or solutions containing chlorine At least once a year apply a good coat of high quality wax to all smooth surfaces Buff down with a clean towel If the surface becomes dull it can of...

Page 49: ...atch or mar the surface a touch up kit is available through your Cal dealer The hardware and rigging are stainless steel chrome plated brass or coated aluminum These should be rinsed with fresh water...

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