CAGO CS100 Page 114 Original Operating Instructions Download

Page: 114 / 171

114

Setting the tension requires specific equipment and experience and is
therefore a job for your Ca Go dealer.

If you want to try it nevertheless: The tension can be adjusted with the
Gates Carbon Drive™ mobile app or the belt tension gauge (Gates Krikit
Gauge).

Warning

Always wear straight-cut trousers and/or use trouser clips or the like. This is
to make sure that your trousers do not get caught in the belt.

Safety instructions

Contact your Ca Go dealer to have your Gates belt drive
checked or re-tensioned. You also find more information at:
www.gatescarbondrive.com

Belt releasing device

To facilitate removing the rear wheel with an enviolo gear system your CS
has a belt releasing device (Fig. 122).

Fig. 122

Summary of Contents for CS100

Page 1: ...del CS Original Operating Instructions DIN 79010 DIN EN 15194 Machinery Directive 2006 42 EC GB Read pages 8 to 33 before your first ride Perform the functional check on pages 34 to 41 before every ri...

Page 2: ...rechargeable battery 77 Installing the rechargeable battery 78 Charging the battery 79 Charging the battery while it is installed 79 Charging the battery while it is removed 81 How to use quick releas...

Page 3: ...yres inner tape rim tape 117 Tyre pressure 118 Valves 119 Rim trueness and spoke tension 121 Tyre puncture 122 Headset 123 Checking and readjusting 123 Suspension fork 126 Adjusting the spring rate 12...

Page 4: ...irements for riding on public roads 162 In Great Britain 163 In Ireland 165 Liability for material defects 167 Guarantee 169 Service 169 Technical data 169 EC Declaration of Conformity 170 Edition 1 J...

Page 5: ...elevant protective measures are not taken Notice This symbol is used to address practices not related to physical injury which may however result in damage to property and the envi ronment Safety inst...

Page 6: ...chain 13 Belt remover 14 Crank 15 Pedal 16 Bipod kickstand 17 Handlebar 18 Stem 19 Headset 20 Front rack cargo area front top 21 Front light 22 Suspension fork 23 Centre rack cargo area front bottom 2...

Page 7: ...fork a Fork crown b Stanchion tube c Lower leg d Dropout I Motor drive unit II Rechargeable battery A B C F E D a b c d I II Handlebar 1 Control unit 2 Display optional 3 Bell 4 Twist grip depending...

Page 8: ...e original operating instructions include instructions as to the char acteristics of your CS and bicycle technology in general It forms a system together with the system instructions of the drive syst...

Page 9: ...ul and detailed information The tech nology used in transportation bikes and e bikes has made great strides in recent years General safety notices Dear Ca Go Customer In purchasing this CS Fig 1 you h...

Page 10: ...t applicable to any other Ca Go model or transportation bike As bicycles come in a wide variety of designs with frequent model changes the described operations may require comple mentary information B...

Page 11: ...on bike Be aware that riding a transportation bike is a potentially dangerous activity especially on public roads Therefore you should always be able to stay in control of your CS Fitness to ride Make...

Page 12: ...lebar Observe the legal regulations concerning cycling with transportation bikes and or EPACs off public roads These regulations differ in the different countries Respect nature when riding through th...

Page 13: ...country where you cycle Warning Keep in mind that in wet conditions the brake performance is less effective and the tyre grip reduced Look well ahead when riding on wet roads and on loose ground and r...

Page 14: ...nd an overview of child seats and kids trailers permissible on your CS at https www cagobike com en manuals Riding a CS in particular when laden with cargo and or one child or pet s requires special s...

Page 15: ...the warranty Your CS is also referred to as city utility vehicle It has similar riding char acteristics as usual bicycles and or EPACs and three different cargo areas in addition one cargo area locate...

Page 16: ...ive unit switches off With their maximum motor output of 250 watts EPACs are considered bicycles in road traffic The legal regulations for riding an EPAC with regard to requirement to wear a helmet in...

Page 17: ...able battery 35 3 kg CS 100 37 2 kg CS 150 38 9 kg CS 200 rider kg cargo area front top front rack cargo incl accessories 18 kg cargo area front bottom centre rack cargo incl accessories 30 kg rear ra...

Page 18: ...tre rack using seat belts lashing straps or other suitable means If the load slips or the passengers move quickly or strongly the centre of gravity can change and lead to critical driving situations F...

Page 19: ...suitability and crucial for your safety You as owner are the only one who knows how often you use your CS where you use it and how hard you do It is therefore your respon sibility to have regular ser...

Page 20: ...igh load from cargo or passengers expect even significantly shorter intervals Notice All indications in these original operating instructions refer to the private use of the CS The CS is not intended...

Page 21: ...port 16 years Child seat permitted3 Child trailer permitted3 1 In accordance with www gov uk electric bike rules The regulations and rules are continuously revised Read the daily press to keep you inf...

Page 22: ...egistration or EU type approval no however EC cert of conformity CoC Insurance no Riding on cycle lanes permitted yes Riding on motorways no Riding on forest trails permitted yes Vehicle class bicycle...

Page 23: ...as to the maximum permissible overall weight on the type plate on your CS or in the service book If you are in doubt contact your Ca Go dealer Be sure to also observe in this context the specific wei...

Page 24: ...ared trousers or ponchos and do not hang long strings bands or the like to your CS during the ride on your CS There is the risk that they get caught in the wheels or in the drive system Warning Do not...

Page 25: ...or more information in this regard see the chapters Lighting system and Legal requirements for riding on public roads Fig 12 Fig 11 Charging the battery The rechargeable battery of your CS must be cha...

Page 26: ...use the charger of any other manufacturer not even when the connector of the charger matches your rechargeable battery The rechargeable battery can heat up catch fire or even explode Warning Do not c...

Page 27: ...ation in this regard in the subchapter Riding with drive support The functions of the drive support of your CS are operated with the buttons on the control element on the handlebar Are you familiar wi...

Page 28: ...that the assignment of the brake levers to the brakes Fig 18 is the same on all your bicycles If this is not the case have the brakes modified by your Ca Go dealer be fore you set off for the first ti...

Page 29: ...brake and stop pedalling The CS stops Emergency stop Emergency switching off To achieve the shortest possible stopping distance both brakes need to be actuated in a controlled manner Gears Are you fam...

Page 30: ...oblems with your sitting position For more information see the chapter Adjusting the CS to the rider sitting position Caution When getting off and in emergency situations you must have a safe stand fr...

Page 31: ...on see the chapter Suspension fork instructions for suspension forks may be also enclosed with these operating instructions Test ride Practise riding the CS unladen and without passengers in an area f...

Page 32: ...section where you can enter the frame number You find the frame number embossed on the side of the motor housing Fig 25 Fig 25 Fig 24 Warning When getting on your CS make sure not to step in the pedal...

Page 33: ...mechanism can lead to a very rm connection from which you cannot quickly step out Caution The weight and or weight distribution of your CS differs significantly from that of conventional EPACs and hum...

Page 34: ...ime Quick releases thru axles bolted connections Are the quick release levers on the seat post Fig 26 the thru axles or the bolted connections of the front and rear wheels and other components properl...

Page 35: ...rn lith ium ion batteries have no memory effect It does not matter if your CS is left as it is for a short time e g overnight when less than 50 charged However you should not wait until the battery is...

Page 36: ...er BOSCH Kiox display and the sys tem instructions of the drive system manufacturer BOSCH Tyres Are the tyres in good condition and do they have sufficient pressure Keep in mind that an CS weighs heav...

Page 37: ...l Fig 33 by forcefully pulling the brake levers towards the handlebar You should not be able to pull the lever all the way to the handlebar If you have hydraulic brakes check the hydraulic brake hoses...

Page 38: ...stened securely Fig 35 You find the torque values on the components themselves in the chapter Rec ommended torque values or in the possibly enclosed instructions of the component manufacturers Fig 35...

Page 39: ...information see the chapter Suspension fork and the possibly enclosed instructions Bipod kickstand Make sure that the bipod kickstand is fully folded up Fig 37 before you set off Fig 36 Fig 37 Anti th...

Page 40: ...stened correctly Fig 38 Fig 39 Warning Improperly closed fastenings can cause components of the CS to come loose and result in serious falls Warning Do not use your CS if it fails on one of these poin...

Page 41: ...ed the end of their service life may fail sud denly Let your Ca Go dealer maintain and service your CS regularly and in cases of doubt it is always best to replace the parts Notice Remove the Kiox dis...

Page 42: ...ual Do not use your CS if the display shows an error message or a warning If necessary switch off the system and wait ten seconds at least before you check it again Fig 40 and 41 Fig 40 Fig 41 Do not...

Page 43: ...he moment when you need it Fig 42 If the battery housing is damaged contact your Ca Go dealer immediate ly Water or moisture may enter causing short circuits or electric shocks The rechargeable batter...

Page 44: ...m Realign the components if necessary and gently tighten the bolts Fig 44 to ensure a reliable clamping of the components You find the torque val ues on the components themselves in the chapter Recomm...

Page 45: ...and carefully shift through all the gears Fig 46 Fig 45 Pay particular attention when shifting to the small gears and make sure the rear derailleur does not get too close to the spokes as the chain cl...

Page 46: ...t the CS bounce on the ground from a small height If there is any rat tling check where it comes from Check the bearings the bolted connec tions and the proper seat of the battery Fig 48 and the conne...

Page 47: ...risk of breakage This applies in particular to the fork the handlebar the stem the cranks the seat post and the pedals When in doubt it is always recom mendable to have these components replaced as y...

Page 48: ...rea free of traffic until you have your CS safely under control If necessary ask another person to help you at the beginning until you are used to the dimensions and weight of your CS Keep in mind tha...

Page 49: ...with your CS In particular when starting and cycling slowly with additional cargo or passengers it is crucial to practise a stable and safe way of riding However before riding with cargo passengers re...

Page 50: ...n mind that pedestrians do not expect a bicycle with the dimensions of your CS when you are approaching from behind Therefore ride particu larly cautiously and with foresight on shared paths for cycli...

Page 51: ...pres sure on one of the pedals the motor assistance might switch on suddenly and result in a sudden start of your CS Warning Keep in mind that car drivers and other road users may underestimate your s...

Page 52: ...more powerful the stronger you pedal You can switch on and off the drive assistance at the buttons of the con trol element on the handlebar Fig 49 and on the battery Fig 50 Fig 50 Fig 49 Furthermore t...

Page 53: ...f more than 25 km h 15 5 mph Start your first ride at Eco Fig 51 and 52 the lowest level of the drive assistance Gradually get used to the additional propulsion Slowly ap proach the potential of your...

Page 54: ...the tyre pressure regularly i e once a week with pressure gauge and adjusting it if necessary shifting gears down in front of traffic lights and intersections or in general in cases of stops and by se...

Page 55: ...ice The batteries of your CS have no memory effect It is recommended that you charge the battery after every long ride Do not park your CS with a fully discharged battery Risk of the battery s deep di...

Page 56: ...e residual charge for another 2 hours when the battery is empty but still installed However re charge the battery immediately after you have returned When you have removed the battery of your CS Keep...

Page 57: ...n a traffic free area Then slowly increase the weight of the load Do not park on sloping uneven or soft surfaces Proceed as follows when parking your CS Switch off the drive system Fig 58 With the bra...

Page 58: ...s now no longer in contact with the ground Make sure that your CS has a stable stand Before continuing your ride grab your CS on both sides of the handlebar your hands ready to brake on the brake leve...

Page 59: ...e CS Espe cially not when your CS is parked on the bipod kickstand There is a risk of injury to the child In addition your CS can topple over and be damaged Warning Always make sure that the bipod kic...

Page 60: ...itted The maximum per missible trailer load is 45 kg Inform yourself in advance at your Ca Go dealer about the models permitted on the CS Warning You find an overview of child seats and kids trailers...

Page 61: ...cles eapcs electri cally assisted pedal cycles eapcs in great britain information sheet Ireland1 Passenger transport on cargo bikes that are built and equipped for the transportation of passengers No...

Page 62: ...ldren are very different in their physical and mental development In the interests of children s safety assess their level of maturity rather conservatively with regard to any prescribed age restric t...

Page 63: ...s and legs out of the child seat or child trailer while riding Fast and strong movements of the child affect driving stability adversely Warning Visually inspect the child before every ride to ensure...

Page 64: ...ough to withstand the vibrations and forces which occur during the ride Warning Observe the indicated maximum number of one child that you are allowed to take with you in the child seat on the rear ra...

Page 65: ...er Service and maintenance schedule Under adverse conditions e g if you ride a lot in wet and dirty conditions cover many metres of altitude or travel with a high load from cargo or passengers expect...

Page 66: ...erred to as front rack an additional cargo area between the wheels also re ferred to as centre rack and some models also have a rear rack If your CS is equipped with a rear rack you can fasten there s...

Page 67: ...kg Make sure that the weight is spread as evenly as possible on the rear rack and in the pannier bags Always try to stow the load in a way that the cen tre of gravity of the entire load is as far as...

Page 68: ...ke sure that the cargo is positioned as centred as possible on the cargo areas front rack and centre rack and does not protrude Secure the cargo against shifting Do not overload Do not overload your C...

Page 69: ...cannot jump out of the pet transport box during the ride If no box is available make sure that the pets are leashed and secured Warning Additional cargo usually changes the riding characteristics of y...

Page 70: ...have actively secured the items on the cargo areas front rack centre rack or rear rack with lashing straps etc If the load moves the centre of gravity can change and lead to critical riding situations...

Page 71: ...two months and recharge the battery in between if necessary Do not forget your spare battery if you have one Cleaning Clean the battery housing with a dry or if at all a slightly moist cloth While cl...

Page 72: ...etector but keep it off your bedroom Place the battery during the charging process on a big non inflammable base e g made of ceramics glass cement or stone Fig 69 Unplug the battery once it has been c...

Page 73: ...s can be cleaned with a soft cloth and commercial neutral detergents or moistened with water but do not use excessive water The drive is not approved for steam cleaning high pressure cleaning or clean...

Page 74: ...ts When you have removed the battery of your CS Keep the connections of the rechargeable battery free of dirt and moisture Fig 70 Protect the supplied connections of your rechargeable battery with the...

Page 75: ...of your battery are soiled clean them with a dry cloth or rag Notice Make sure not to discharge your rechargeable battery completely also re ferred to as deep discharge This occurs often when the batt...

Page 76: ...d one and dispose of it properly If you are not absolutely sure or have any inquiries contact your Ca Go dealer Safety instructions Lithium ion batteries do not have a memory effect they can therefore...

Page 77: ...le battery Switch off the drive system of your CS Fig 73 Hold the battery with one hand so that it cannot fall down Fig 74 Fig 74 Fig 73 Then unlock the battery with the key Fig 75 Continue to hold th...

Page 78: ...78 Fig 77 Installing the rechargeable battery Switch off the drive system of your CS Fig 79 Hold the battery with both hands and place it carefully into the holder in the down tube Fig 80 Tilt the bat...

Page 79: ...the bipod kickstand and make sure it is stable Fig 81 Switch off the drive system of your CS Fig 82 Fig 82 Fig 81 Open the cover of the charging port Fig 83 Insert the charging plug of the supplied ch...

Page 80: ...bient temperature When the battery is fully charged all LEDs go out and the board computer shuts down Then disconnect the charger from the power grid Finish by removing the charging plug from your CS...

Page 81: ...y the battery charge state and any error messages The required charging time depends on the residual charge of the battery and the ambient tempera ture When the battery is fully charged all LED indica...

Page 82: ...it off your bedroom Place the battery during the charging process on a big non inflammable base e g made of ceramics glass cement or stone Fig 85 Notice Do not dispose of your rechargeable battery wi...

Page 83: ...ess away from moisture and water to exclude electric shocks and short circuits Warning Keep your battery away from fire and heat Risk of explosion Warning Make sure that your rechargeable battery is i...

Page 84: ...d with greatest care as they directly affect your safety Practise the proper operation of quick releases to avoid any accidents The quick release with safety lock of your CS is composed of two operat...

Page 85: ...r towards the seat post When you start clos ing the lever until half of its travel you should feel virtually no resistance Over the second half of its travel the resistance you feel should increase si...

Page 86: ...To do so turn the safety lock towards Fig 89 Fig 89 In its end position the quick release lever should be close to the seat post i e it should not stand out to the side Fig 90 Check the quick release...

Page 87: ...ugh the dropout and the hub Fig 92 Position the torque wrench with 6 mm hex bit in the tool mount on the right side of the axle Fig 93 When the axle thread engages with the thread of the left fork leg...

Page 88: ...ounting do a brake test in standing You should reach the pressure point of the brake before the brake lever reaches the handlebar In the case of hydraulic brakes pump several times if necessary until...

Page 89: ...any adjustment assembly work be sure to make a short functional check as described in the chapter Before every ride with the CS and do a test ride with your CS in an area free of traffic Warning All...

Page 90: ...ow est point Fig 96 otherwise your pedalling will become awkward Check the height of your saddle with flat soled shoes This is best done with suitable cycling shoes Sit on the saddle and put your heel...

Page 91: ...battery Fig 99 Fig 99 Fig 98 Close the quick release than as described in the chapter How to use quick releases and thru axles Is the leg extension correct when you check again Check by moving your fo...

Page 92: ...on depth Warning If you mount a carbon seat post on your CS do not even grease a frame made of metal Once greased carbon fibre components may never again be clamped reliably Use special carbon assembl...

Page 93: ...h Aheadset headset Fig 100 the stem serves to adjust the headset preload In addition the stem angle of your CS can be adjust ed Fig 101 Fig 101 Fig 100 Warning The stem is one of the load bearing part...

Page 94: ...f the respective component manufacturers Warning If you change the position of the stem you have to readjust the bearing play see the chapter Headset You can adjust the height of the stem to a limited...

Page 95: ...ies contact your Ca Go dealer Fig 102 Fig 103 When adjusting the lever reach make sure that at least the first knuckle of the middle or index finger reaches around the brake lever Fig 103 Check the pr...

Page 96: ...gon s GP4 model Fig 104 or identically constructed models Fig 104 It is recommended that you contact your Ca Go dealer before mounting bar ends to your CS Warning Never fix bar ends in a vertical posi...

Page 97: ...not pedal in a relaxed manner You must constantly support yourself or hold on the handlebar to avoid sliding off the saddle Warning The bolted connections of the seat post have to be tightened to the...

Page 98: ...arning The saddle clamp bolts are among the most delicate bolts of the entire CS Therefore make absolutely sure that you do not come below the recom mended minimum torque value and that you do not exc...

Page 99: ...sen the rear bolt a little To lower the rear part of the saddle the rear bolt has to be turned clock wise and the front bolt to be loosened if necessary After fastening the saddle check whether it res...

Page 100: ...brakes at the same time and bear in mind that the front brake can transmit far greater forces on a surface with good grip due to the shifting weight On loose ground there are different conditions The...

Page 101: ...rims as rim brakes do Disc brakes Fig 109 consist of brake calliper rotor brake hose as well as the brake lever Actuating the brake lever compresses the hydraulic pistons through hydraulic pressure p...

Page 102: ...can under no circumstances be cleaned they must be replaced Rotors can be cleaned with special brake cleaners and with a clean absorbing cloth or with warm water and detergent Warning Unusual noises...

Page 103: ...rating instructions of the brake manufacturer made available on the website Measure the thickness of the brake pad on the mount by using a calliper gauge The brake pad must be 0 5 mm thick at least Me...

Page 104: ...brake ineffective Fig 111 Caution Do not open the brake hoses Brake fluid that can be very unhealthy and damaging to the paint could leak out Notice Do not pull the disc brake lever with a removed wh...

Page 105: ...t a faster pace For riding downhill a high gear ratio is used i e a small sprocket at the rear Every turn of the pedals takes you many metres forward at correspondingly high speed Fig 112 Warning Star...

Page 106: ...ter is on the right side of the handlebar The shifter is to operate gear shifting The bottom bracket Fig 113 is the interface between cranks and frame The bottom bracket and or the motor in the frame...

Page 107: ...the option of shifting several gears with one action Pulling the small lever located in front of the handlebar from the rider s viewpoint and actuated with the index finger index finger lever Fig 115...

Page 108: ...for the first time You find more information at www microshift com Checking and readjusting The derailleur gears of your CS were adjusted by your Ca Go dealer before delivery However Bowden cables may...

Page 109: ...d at correspondingly high speed Fig 116 Warning Start by practising shifting gears without cargo and passengers in an area free of traffic until you are familiar with the functioning Notice Do not pul...

Page 110: ...ning Safety instructions Read in any case the possibly enclosed operating instructions of the gear manufacturer and make yourself familiar with the operation before you set off for the first time You...

Page 111: ...inks Fig 118 Turn the crank and apply the lubricant to the rollers on the inner side of the chain Once this is done turn the chain a few more times then let your CS rest for a few minutes so that the...

Page 112: ...with a worn out chain also acceler ates the wear of the sprockets and chainring Replacing these components is expensive compared to changing the chain Therefore check the condi tion of the chain at r...

Page 113: ...o to clean the belt with water if necessary The carbon drive belt must or may not be lubricated or oiled For more information see the instructions for the Gates belt drive at www cagobike com en manua...

Page 114: ...Gauge Warning Always wear straight cut trousers and or use trouser clips or the like This is to make sure that your trousers do not get caught in the belt Safety instructions Contact your Ca Go dealer...

Page 115: ...erwise retract automatically Fig 124 Fig 123 As you hold the locking pin you can pull the tension pulley carefully rear wards in direction of the rear wheel until the tension pulley snaps rear wards F...

Page 116: ...means of the belt releasing device Press the tension pulley firmly towards the front Fig 126 in direction of the bottom bracket until the locking pin engages automatically with a click into the locki...

Page 117: ...es Therefore ask your Ca Go dealer to check and true up the wheels after a short break in period already i e after about 100 to 300 kilometres 60 to 180 miles or 5 to 15 hours of use After the initial...

Page 118: ...60 psi The lower limit of the pressure specification means maximum comfort for light riders and little cargo which is optimal for riding on rough surfaces As the pressure increases rolling resistance...

Page 119: ...until air starts to escape Check the fit of the valve body in the stem If it is not tight air can leak out Do not forget to tighten by hand the valve nut after inflating The Sclaverand valve can be f...

Page 120: ...tyre of another size than the one mounted as standard it may rub against the mudguard the suspension fork or other components and sustain damage This can even lock up the wheel Ask your Ca Go dealer...

Page 121: ...even before you notice this irregularity due to wobbling Therefore check the wheels for trueness from time to time Lift up the wheel and make it rotate with your hand Fig 133 Observe the gap be tween...

Page 122: ...the brake ineffective Caution Remove the battery and or the display before removing the front or the rear wheel Activating the drive system unintentionally bears the risk of injury Caution Make sure...

Page 123: ...t can become loose and go out of correct adjustment Warning Riding with a loose headset increases the stress on fork and or the steer ing mechanism and the bearing itself The fork and or parts of the...

Page 124: ...he far left to the far right and back without jerking or locking With a gentle tap on the handlebar Fig 136 the fork and or the steering mechanism should turn easily from the middle position Fig 136 F...

Page 125: ...fects contact your Ca Go dealer immediately Do not ride with a possibly damaged suspension fork Caution Make sure that your CS is securely propped up Fig 137 and cannot tip to the side or slip off the...

Page 126: ...You find more information at www srsuntour com Adjusting the spring rate To work perfectly the suspension fork has to be adjusted to the weight the sitting posture and the intended use The suspension...

Page 127: ...rate which is too soft or too low an air pressure can usually be heard or felt as a clunk type noise This noise is caused by the sudden complete com pression of the suspension fork as it reaches botto...

Page 128: ...nsion and Warning When mounting a new front tyre make sure it has exactly the same di mension width and is suitable for transportation bikes If the tyres are not suitable the front wheel may get jamme...

Page 129: ...ctions checked regularly by your Ca Go dealer Warning On your CS the fork is subjected to significantly more stress than on a nor mal bicycle Therefore check the suspension fork regularly for excess l...

Page 130: ...ing agents for cleaning Ask your Ca Go dealer for suitable agents Fig 140 Suspension forks of your CS with air spring have to be checked regu larly for air pressure as the air escapes over time Safety...

Page 131: ...When the lights are switched on the light symbol is activated on the dis play Fig 142 Switching the lighting system on and off will not affect the display s background light The front light must be a...

Page 132: ...sses But remember that even the safest helmet is useless unless it fits properly and is correctly adjusted and fas tened Apart from a cycling helmet and suitable clothing cycling glasses are ab solute...

Page 133: ...chain belt or chainrings belt drive sprockets If necessary use suita ble clips or straps for protection Fig 143 Fig 143 Warning For increased visibility to other road users be sure to wear bright colo...

Page 134: ...position Special cycling shoes are obligatory if your CS is equipped with clipless pedals Fig 144 Warning If you equip your CS with clipless pedals observe the instructions of the manufacturer and you...

Page 135: ...ive pedal or a badly worn cleat can make the shoe dis engage from the pedal In some cases it may be difficult or impossible to disengage Warning Make sure pedals and shoe soles are always clear of mud...

Page 136: ...may change the characteristics of your CS and even cause an accident Therefore always contact your Ca Go dealer before mounting any accessories and strictly observe the notes on the intended use of th...

Page 137: ...identified by the frame number and the scan nable code The documentation you receive with your CS contains a section where you can enter the frame number You find the frame number em bossed on the si...

Page 138: ...a small tool kit and possibly your mobile phone Fig 146 The tool kit should include two plastic tyre levers the most commonly used Allen keys an inner tube a tyre repair kit if necessary and a little...

Page 139: ...mation see the instructions of your Kiox display at www cagobike com en manuals Centre rack cargo area front bottom The centre rack Fig 148 provides storage space and thanks to the low centre of gravi...

Page 140: ...e centre rack positioned in a line along the down tube 2 screws vertically Fig 149 3 screws horizontally Fig 150 Put the screws and the washers aside Fig 150 Fig 149 Remove the adapter holder position...

Page 141: ...hen undoing the last bolt to pre vent it from dropping Fig 154 Put the bolts and the adapter aside Fig 153 Fig 154 Loosen then both upper vertical bolts on the down tube Fig 155 in di rection of the f...

Page 142: ...rt the two upper vertical bolts together with the washers into the down tube in direction of the front wheel and tighten the bolts to the indicated torque of 5 Nm Fig 158 Fig 158 Fig 157 Position the...

Page 143: ...tre rack Fig 162 and keep hold of the nuts Do not yet tighten these two bolts Fig 161 Fig 162 Then tighten the 5 Torx screws in the centre rack positioned on a line along the down tube First tighten t...

Page 144: ...k is secure by carefully trying to move it back and forth If the centre rack is not properly fixed realign it if necessary and tighten the bolts carefully Do not set off if the centre rack or other co...

Page 145: ...well as the wheelbase of your CS 1 486 m If you are not absolutely sure or have any inquiries contact your Ca Go dealer Warning Make sure that no parts transport boxes child seats etc are installed th...

Page 146: ...off peak hours and with an additional bicycle ticket Inform yourself in time about the regulations of transport before you start the trip In some countries regional trains have special spaces for the...

Page 147: ...ds Most airlines refuse to take them on board If you intend to take your CS by plane or to dispatch it by a forwarding agent you have to observe particular packing and labelling requirements for recha...

Page 148: ...eeks at the very latest however after three months Your CS must be serviced because in this initial break in period safety relevant bolted connections and spokes can slightly lose tension or gears may...

Page 149: ...egular servicing and the replacement of worn out parts in time e g chains brake pads or shift and brake cables and therefore has an influence on the warranty and the guarantee as well After the break...

Page 150: ...e wrench including bits Warning If a component needs to be replaced make it a rule to only use original spare parts Wearing parts of other manufacturers e g brake pads or tyres that are not of identic...

Page 151: ...are parts are available observe the Guidelines for the parts replacement on CE marked e bikes EPACs EAPCs with 250 watts and a pedal assist of up to 25 kmh 15 5 mph in the chapter Guidelines Safety in...

Page 152: ...brush Cleaning it by hand has another positive side effect you may discover defects in the paint as well as worn or defective components at an early stage Inspect the chain after you have finished cle...

Page 153: ...destroy the devices Risk of explosion Notice Only use petroleum based solvents for cleaning tough oil or grease stains from paint surfaces Never use degreasing agents containing acetone methyl chlori...

Page 154: ...r check the tyre pressure regularly Preventing corrosion Clean your CS and protect it against corrosion Your Ca Go dealer offers a variety of care products such as spray wax etc Letting it dry Dismoun...

Page 155: ...rdingly Component What to do Before every ride Monthly Every 2 000 km 1 200 mile but once a year at least Other intervals Lighting Check function Tyres Check pressure Check tread and side walls Brake...

Page 156: ...essary As of 1 000 km 600 miles or 50 hours of use Crank Check or retighten with a torque wrench Painted anodised surfaces Polish At least every 6 months Wheels spokes Check for trueness and tension T...

Page 157: ...Clean and grease Quick release thru axle Check seat Bolts and nuts Check or retighten with a torque wrench Valves Check seat Cables gears brakes Dismount and regrease If you have a certain degree of m...

Page 158: ...e manufacturer Component Description bolt Torque Front wheel Thru axle Axle M15 1 5 Allen bolt 6 10 Nm Rear wheel Enviolo axle bolts 2 pcs M6 55 Allen bolt 5 15 Nm Thru axle derailleur gears Axle M12...

Page 159: ...ely M5 18 Allen bolt 4 5 Nm M6 12 Allen bolt 5 8 Nm Centre rack Front 2 pcs M5 20 raised countersunk head TX25 5 Nm Front plate on frame 2 pcs M5 20 countersunk head Allen bolt 3 2 5 Nm Bottom 3 pcs M...

Page 160: ...ssette sprockets Provided that the number of teeth and the diameter is identical to the series original field of use Chainguard Mudguards Provided that the width is not smaller than that of the series...

Page 161: ...nce protection Caution in the event of repetition possibly entry in your criminal record certificate previously convicted Loss of insurance cover private liability Loss of materials defect liability a...

Page 162: ...accord ing to the regulations of your country In principle the rules for e bike and or transportation bike riders partici pating in traffic are the same as for motor vehicle drivers Make yourself fami...

Page 163: ...VLR regs 13 18 24 It is not required that the prescribed lighting is mounted upon sale of the bicycle If it is however it must comply with these regulations Bicycles that are only used with good dayli...

Page 164: ...u could however commit an offence of careless riding or riding without due care and consideration For safety reasons you are strongly advised against using a mobile phone during cycling Other issues U...

Page 165: ...egally obliged to keep their bike in good working order They must cycle with reasonable consideration and be sober enough to control their bike Cycle helmet Cyclists are not legally obliged to wear a...

Page 166: ...rmation see https www rsa ie docs default source road safety cyclists cycle safety pdf sfvrsn 827fdc75_2 text Your 20front 20headlight 20 6a 20 must flashing 20lights 20on 20your 20bike https www citi...

Page 167: ...n the type plate on your CS or in the service book If you are in doubt contact your Ca Go dealer In addition be sure to follow the manu facturers mounting instructions above all the torque values of t...

Page 168: ...ue to weather conditions Regular care and maintenance increase the service life Nevertheless the parts listed below must be replaced when they reach their limit of wear This concerns Rechargeable batt...

Page 169: ...or your Ca Go service team Technical data Frame size Compact Cargo Bike with suspension fork Deactivation of drive support at 25 km h 15 5 mph Power 250W 36V Sound pressure level 70 dB A at ear heigh...

Page 170: ...ty EMC 2006 42 EC Machinery Directive The compliance of the product with the directives is demonstrated by compliance with the harmonized and non harmonized standards DIN EN 15194 2018 11 Electric pow...

Page 171: ...ecifications without prior notice Typographical errors mistakes and modifications reserved Version of 08 2023 Reproduction reprint and translation as well as any use for economic purposes including as...

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Summary of Contents for CS100

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CAGO CS100, Original Operating Instructions

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Summary of Contents for CS100

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