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CAB 4712, Service Manual, Page: 9 / 53

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CAB 4712 Service Manual Download Page 9

9

y

x

z

1

16

17

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23

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Back view

13

9

20

21

22

Fig. 4 

Overview - Rear View

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25

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30

29

31

Fig. 5 

Overview - Control System

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9
13
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Throttle valve

 cylinder Z- movement inside

Throttle valve

 cylinder Z- movement outside

Blowtube for Support Air
Locking for hinges
Interface to the printer SUB-D9
Throttle valve

 cylinder

 'flag'- 

movement inside

Cylinder 'flag'

Throttle valve

 cylinder

 'flag'- 

movement outside

cylinder 'pliers'

Throttle valve

 cylinder 'pliers'

Pad - customized

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25
26

27
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30
31

Magnetic Valve Cylinder 'Z'

Magnetic Valve Cylinder 'flag' 

Magnetic Valve Cylinder 'peel position / 

Cylinder 'pliers'

Magnetic Valve Vacuum and Support Air
PCB Applicator Control
PCB Applicator Interfaces
Vacuum Generator

Pressure Reduce Valve Cylinder 'flag'

2 

Product Description

Valves and control unit (without tubes)

Summary of Contents for 4712

Page 1: ...Service Manual 4712 Made in Germany Flag Applicator...

Page 2: ...ck www cab de for the latest update Terms and conditions Deliveries and performances are effected under the General conditions of sale of cab Service Manual for the following product Germany cab Produ...

Page 3: ...bly for Adjustments 21 6 4 Adjusting the Pad 22 6 4 1 Moving the Pad in Y Direction 23 6 4 2 Moving the Pad in Z Direction 24 6 4 3 Moving the Pad in X Direction 25 6 5 Alignment of the Product to the...

Page 4: ...Spare Parts 44 8 1 Retainer Assembly 44 8 2 Pneumatics Retainer Assembly 45 8 3 Electronics Retainer Assembly 46 8 4 Guiding Cylinder Z Assembly 47 8 5 Cylinder Z Assembly 48 8 6 Pliers Assembly 49 9...

Page 5: ...limb of the user or third parties and or damage to the device and other tangible assets can arise during use The device may only be used for its intended purpose and if it is in perfect working order...

Page 6: ...device can also endanger operational safety Always have service work done in a qualified workshop where the personnel have the technical knowledge and tools required to do the necessary work There ar...

Page 7: ...er edge of device m m n i m 70 at cylinder stroke 300 up to mm 260 Immersion depth tongs mm 55 up to mm 1 02 Compressed air bar 4 5 Cycle time1 approx labels min 15 1 Calculated with print speed 100 m...

Page 8: ...urled screw for attaching the applicator on the printer 4 Stopper with Shock Absorber 5 Transport Lock 6 Compressed air connector 7 Shutoff valve 8 Setting screw for vertical adjustment cylinder assem...

Page 9: ...er SUB D9 Throttle valve cylinder flag movement inside Cylinder flag Throttle valve cylinder flag movement outside cylinder pliers Throttle valve cylinder pliers Pad customized 24 25 26 27 28 29 30 31...

Page 10: ...used printer Air pressure regulation unit 4 Documentation and test report Fig 6 Content of Delivery i Note Please keep the original packaging in case the applicator must be returned Attention The dev...

Page 11: ...ag applicator will activate in the mode of operation Blow pursued around all necessary parameters and to be able to modify The application modes can be further modified by delay settings i Note For de...

Page 12: ...el and consequently avoids faults when the label is being picked up from the printer 0 ms Support delay off Setting the switch off delay max 2 5 s for the supporting air between the end of label forwa...

Page 13: ...lternately pressing the button and Enter button 4 1 Test Mode without a Print Job X X In the submenu Labelling Peel off position adjust the Peel off position in such a way that the blank labels are pe...

Page 14: ...rint Job This method allows testing of the labeling process with actual printing data by using the button X X Send a print job The test mode is executed in steps Every step will start by using the but...

Page 15: ...from the standard values In this case the standard values in the setup protocol are as follows The factory default settings are Connected to a cab HERMES Q printer vertical Pressure value of the comp...

Page 16: ...f delivery 2 5 For matched norm parts in contents of delivery 4 Pad adjustments Changing pad Flat round nose straight To mount dismount tubes angled Open spanner SW 5 5 90 To change the pliers apertur...

Page 17: ...Lift off the cover upward 2 3 Once the service or maintenance has been completed lower the cover over the cylinder 4 Guide cylinder 1 through the hole in the cover 2 5 Tighten the screw 3 to fix the...

Page 18: ...he thumbscrew 5 5 Keep the external compressed air supply closed and close the shut off valve 10 on the applicator see illustration 6 Insert external compressed air supply 8 into the plug connector 9...

Page 19: ...e screw 3 of the transport lock 2 to fix the position If the position of the stopper 2 is changed to change the application height the transport lock 4 must also be moved 6 6 Setting the Application H...

Page 20: ...ach compressed air to connector 1 3 Open the stop valve 2 by turning it into the direction of air flow 4 Switch on the printer via the power switch A pressure regulation unit 3 must be connected upstr...

Page 21: ...he L connectors hose connections are accessible from the front 4 Tighten screws 3 5 Remove adjustment tool 6 downwards The lower surfaces must now be aligned at an angle of 0 and at a height to each o...

Page 22: ...actly on the pad 4 3 1 2 5 6 Fig 17 Aligning the pad to the dispensing plate 1 Loosen the knurled screw 3 and the set screw 4 2 Screw in the knurled screw 3 until the pad edges 5 are aligned parallel...

Page 23: ...valve 5 The cylinder extends by spring force and is in the label transfer position 2 Loosen screws 1 on the cross beam 2 3 Move cylinder assembly 4 with the pad and crossbeam 2 along the guiding rail...

Page 24: ...essed air and pull the tube out of the throttle valve 4 The cylinder extends by spring force and is in the label transfer position 1 Loosen screw 3 on the binder 2 2 Turn the setting screw 1 so that t...

Page 25: ...e pad 6 As reference use the provided graduation ruler on the crossbeam Orientation Graduation 2 and Marking 1 3 Tighten screw 3 text side 1 text side 2 L L D x Pi D L V P Fig 21 Label parameter A mis...

Page 26: ...ispensing plate of the printer Printing direction pad axis 3 2 1 Fig 22 Alignment of the product to the pad The product 3 5 must be aligned 90 to the edge of the pad 1 Because the pad with the tongs 2...

Page 27: ...en the screws 8 at the stopper 4 and screws 9 at the transport lock 3 Pull the Stopper 5 and the transport lock 3 all the way down to the slide until the shock absorber is fully pushed in X X Tighten...

Page 28: ...valve X X Use the throttle valve 1 to ensure that the label is sucked up correctly over its entire surface X X To strengthen the vacuum turn the throttle valve setting screw counter clockwise Measurin...

Page 29: ...be turned on its own axis to optimize the support for the label acquisition 1 Loosen screw 1 2 Insert the blowtube 1 into the blowtube slot B 2 Turn the blowtube so that the airflow supports the labe...

Page 30: ...uring the pressure ensure that the connections to and from the air pressure are securely fastened back in place 6 9 Adjustment on the Pressure Reduce Valve Cylinder Flag 2 3 MP P 1 With a Manometer th...

Page 31: ...d in the test protocol included in the scope of delivery of the applicator 6 11 Set the Sensors Sensors are used for status detection and process control on the applicator Precise positioning is impor...

Page 32: ...er Z 6 12 2 Set cylinder Z sensors 8 mm 1 03 3 2 1 04 Sensor 1 04 start position Marker on the sensor with the number 1 If no different value is noted in the test report set the distance between the e...

Page 33: ...larger mass The end position dampening is best set up so the piston reaches both ends securely but does not impact anything harshly By raising the end position dampeners the speed of the piston is red...

Page 34: ...e valves 6 14 2 Set Cylinder flag sensors 1 2 01 8 mm 8 mm 3 2 01 Sensor 2 01 Pads in start position Marker on the sensor with the number 3 If no different value is noted in the test report set the di...

Page 35: ...provided with number markers and can be reassigned based on the instructions for the throttle valves of the cylinders and the pneumatic plan after reassembly X X Loosen the setscrews on the sensors o...

Page 36: ...nections X X Loosen the screws 18 and remove the covers 17 from the pliers jaws 15 X X Pull out the pliers jaws 15 and axles 16 X X Loosen the nut 13 on the connecting rod linkage 14 and screw the cyl...

Page 37: ...f the lifting cylinder 2 and screw the nut 13 onto the piston rod 2 1 up to the end of the thread X X Screw the piston rod 2 1 into the threaded hole in the connecting rod linkage 14 X X Insert a feel...

Page 38: ...st pliers opening X X Loosen nut 13 X X Turn the cylinder piston 2 1 in the tappet 3 until the pliers jaws 15 are 20 mm apart Measuring points see picture X X Tighten nut 13 X X Insert the tubes into...

Page 39: ...Fig 44 Throttle valves on cylinder pliers 6 15 2 Set sensor on cylinder pliers 17 mm 3 12 Sensor 3 12 pliers open Marker on the sensor with the number 6 If no different value is noted in the test rep...

Page 40: ...le valve 3 05 by turning it 7 turns counterclockwise Fig 46 Throttle valve on the cylinder peel position 6 16 2 Set sensor on cylinder peel position 12 mm 3 12 Sensor 3 01 pad assembly in basic positi...

Page 41: ...There has been no change of the switch state at the upper sensor at the cylinder between the start of the labelling process and the signal from the labelling position sensor Vac plate empty Label has...

Page 42: ...uct or the product holder in relation to the applicator Align the axis of the product exactly in the printing direction After delivery from the printer the label is twisted onto the pair of pads Align...

Page 43: ...upports In the basic position pads are not aligned parallel to each other Align the pad precisely using the setting tool for pad assembly 7 Value for the parameter Lock time too small Increase the val...

Page 44: ...ed Screw 1 8 5964036 001 Mounting Plate 1 9 5966530 001 Eccentric 1 10 5903525 001 E Ring DIN 6799 4 10 10 5966529 001 Hinges 1 No Part No Description PU Note Serial No from to 11 5964090 001 Interloc...

Page 45: ...28 5966460 001 Tube 4 2m 29 5966466 001 Tube 4 2m 30 5966463 001 Tube 4 2m 31 5966464 001 Tube 6 2m 32 5906967 001 Pressure Reduce Valve 1 No Part No Description PU Note Serial No from to 33 5966413 0...

Page 46: ...02571 001 Screw DIN7984 M4x6 10 46 5966417 001 Retainer 1 47 5955586 001 Cable 1 48 5964591 001 Cable 1 49 5971416 001 PCB Applicator Interfaces 1 50 5906943 001 Sealing Ring 10 No Part No Description...

Page 47: ...iage 1 64 5964061 001 Set Screw 1 65 5964302 001 Plate 1 66 5907431 001 Screw DIN7984 M 6x10 10 67 5903505 001 E Ring DIN6799 5 10 68 5964301 001 Holder 1 No Part No Description PU Note Serial No from...

Page 48: ...9 001 Screw DIN7991 M3x6 10 79 5902838 001 Screw DIN7984 M3x6 10 80 5979217 001 Plate 1 Cable Tube Fig 52 Cylinder Z Assembly Spare Parts No Part No Description PU Note Serial No from to 81 5902900 00...

Page 49: ...M5x16 10 90 5902903 001 Screw DIN7984 M5x16 10 91 5979607 001 Plate 1 92 5971805 001 Cylinder 1 93 5906020 001 Silencer 1 94 5905249 001 One way Flow Control Valve 1 No Part No Description PU Note Se...

Page 50: ...ator control CON 1 22 Sensor end position cylinder 1 Z 51 Sensor start position cylinder 1 Z 47 SUB D 9 Interface to the printer 53 Sensor start position cylinder flag CON 21 CON 22 54 Sensor end posi...

Page 51: ...51 9 Drawings 9 2 Pneumatic drawing Type 4712 Fig 55 Pneumatic drawing Type 4712...

Page 52: ...anticlockwise 8 00 8 00 1 18 valve opening 2 04 turns anticlockwise 8 00 8 00 1 19 valve opening 2 03 turns anticlockwise 9 00 9 00 1 20 valve opening 3 05 turns anticlockwise 7 00 7 00 1 21 valve ope...

Page 53: ...23 Pad in Z Direction 24 Parameters of the Applicator 12 Peel off Mode 13 Peel Position 13 Pliers assembly 35 Disassemble 36 Pliers Assembly 49 Pliers opening 38 Pneumatic drawing 51 Pneumatics 45 Pre...

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