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UK

 

 

* KMnO4 max:   10 mg/l 
If  there  are  doubts  about  the 
raw water composition, a water 
analysis  must  be  made.  The 
plant  must  be  connected  to  a 
water  pressure  of  minimum  3 
bar  and  maximum  7  bar.  The 
quality  of  the  treated  water  will 
be less than 20 µS/cm at 10 °C. 
 

5.

 

WATER CONNECTIONS 

 

Note!  All  water  connections 
must be in compliance with local 
regulations. 
For  connection  of  raw  water  to 
the  softening  unit,  see  the  en-
closed  guide  on  the  softening 
unit. 

5.1

 

Connection of soft water 
to the RO-plant 

Connect  soft  water  to  the  con-
nection  on  the  left  side  of  the 
plant  on  the  backside  (see  encl. 
13.2).  We  recommend  connec-
tion  with  ¾"  flexible  pressure 
hoses.  BWT  stock  complete 
assembly  kits  for  the  BWT 
PERMAQ

®

 Pro 2000 series. 

The  best  operating  result  is  ob-
tained  by  connection  to  mini-
mum ¾" feed water pipe. In this 
way  you  obtain  the  necessary 
pressure and flow to the plant. 
in case of a too small feed water 
connection,  there  will  be  a  risk 
of  outage  on  the  plant  due  to 
lacking  water  pressure/amount, 
e.g.  during  flushing  of  mem-
branes, when the plant is started 
up,  and  a  bad  function  of  the 
softening plant. 

5.2

 

Connection of permeate 
(desalinated water for 
consumption) 

Connect  desalinated  water  (wa-
ter for consumption) to the water 
connection  on  the  reservoir 
(option)  –  the  reservoir  pump  is 
recommended  connected  with 
¾" flexible pressure hoses. 

Important!  Totally  desalinated 
water  can  accelerate  corrosion, 
consequently you should always 
use  corrosion  proof  piping  for 
the  treated  water,  e.g.  stainless 
steel or PVC pipe. 

5.3

 

Connection of outlet hose 
(concentrate) 

The  outlet  valve  (concentrate) 
shall  be  fitted  with  a  14  mm 
hose  (enclosed).  The  hose  shall 
be  led  to  floor  drain.  (If  a  bent 
piece of hose has been fitted on 
the  outlet  valve,  this  shall  be 
removed first). 
Important!  The  outlet  pipe  must 
not be led all the way down into 
the  water  in  the  floor  drain,  as  
there  is  then  a  risk  it  will  get 
sucked  back  into  the  plant  in 
case of a stoppage. 
Important!  It  should  never  be 
possible  for  the  outlet  hose  to 
become  bent  or  in  any  other 
way  clogged,  as  it  would  dam-
age the membrane(s). 
 

6.

 

ELECTRICAL 
CONNECTIONS 

 

Note!  The  electrical  connections 
must  be  made  in  compliance 
with local regulations.  
The  electrical  connection  to  the 
BWT PERMAQ

®

 Pro 2000 plant 

must be as follows: 
*Voltage: 

 3x400 V+N+PE 

*Net:  

 TN-S 

*Frequency:    50 Hz 
*Recommended  Fuse:  16 Amp 
See also electric diagram  under 
encl. 13.3 
 

7.

 

START-UP OF THE 
PLANT 

 
Read  section  below  carefully 
before starting up the plant.  
When the plant is started for the 
first  time,  the  attached  Start-up 
test  (see  Section  13.4)  must  be 
filled and archived together with 

Operating  Journal  (see  Section 
13.5). 

 

Check  before  start-up  that  all 
water  and  electric  connec-
tions are made in compliance 
with local regulations. 

 

Before  start-up  the  softening 
plant  (option)  shall  be  adjust-
ed  at  the  current  hardness  in 
the  feed  water  supply  and 
then commissioned.  

 

Assuming  that  the  softening 
plant  is  now  in  operation, 
check that it supplies soft wa-
ter  at  the  soft-water  control 
valve  (V4).  Sampling  set  is 
included  in  deliveries  of  new 
softening  plants  (see  instruc-
tion manual in the box). 

 

Pull  out  the  permeate  hose 
from  the  reservoir  tank  (op-
tion)  and  lead  it  away  from 
the reservoir  to  a  drain.  (This 
does not apply to plants with 
quality flush (option)).  

 

Open  the  outlet  valve  com-
pletely  (see  encl.  13.7  Pos. 
6). 

 

Now  switch  on  the  plant 
power  supply.  The  plant  will 
now be operating. 

 

Check  that  the  motor  runs  in 
the right direction. 

 

Now  the  plant  must  operate 
and  flush  to  drain  for  20-30 
minutes  before  re-adjusting 
the outlet valve. 

 

After 

completed 

flushing, 

adjust  the  outlet  valve  (see 
encl. 13.7 Pos. 6 and recircu-
lation valve 13.7 Pos. 1). 

7.1

 

Adjustment of outlet 
amount  

Important!  Read  the  entire 
chapter  before  adjustment  is 
started. 
The  outlet  amount  must  be  ad-
justed  and  which  amount  is 
suitable  on  your  plant  depends 
on  the  feed-water  quality.  Too 
high  water  recovery  will  dam-
age  the  plant  membranes.  On 

Summary of Contents for PERMAQ PRO 2000

Page 1: ...BWT PERMAQ PRO 2000 Reverse Osmosis Plant www bwt group com Installation and Operating Manual UK...

Page 2: ...UK 2...

Page 3: ...y of Alarm Conditions 13 9 2 11 Settings 14 10 TECHNICAL SPECIFICATION 15 10 1 Technical specifications 15 10 2 Technical data 16 11 FUNCTIONAL DESCRIPTION 17 12 REPLACEMENT OF MEMBRANES 17 13 ANNEX 1...

Page 4: ...ore installing and starting up the plant Correct installation and operation will also form the basis of a factory warranty The BWT PERMAQ Pro 2000 plant with its compact and fin ished design is easy t...

Page 5: ...close proximity of the plant placed in such a way that the overflowing water does not cause any damage If there is no floor drain which has been dimensioned to the full capacity of the RO unit near t...

Page 6: ...e is then a risk it will get sucked back into the plant in case of a stoppage Important It should never be possible for the outlet hose to become bent or in any other way clogged as it would dam age t...

Page 7: ...mpera ture is 8 C for an BWT PERMAQ Pro 2030 it means that the permeate capacity will be 6 below the normal 1700 l h i e 1598 l h When the requested pressure and permeate capacities have been obtained...

Page 8: ...is operating Then adjust valve V3 so that the concentrate flow becomes 20 30 again see chapters 7 1 and 7 2 Biannually Check of pump Follow the manufacturer s instructions Check pipelines and con nect...

Page 9: ...UK 9 9 2 Troubleshooting This section deals with the problems that may arise on the plant The plant capacity has dropped 9 2 1...

Page 10: ...UK 10 The quality of the treated water is higher than 20 S cm 9 2 2 Alarm Low feed water pressure 9 2 3...

Page 11: ...UK 11 Alarm Transport pump 9 2 4 Indication Level low 9 2 5...

Page 12: ...e plant is not operating 9 2 7 Alarm The transport pump stops and starts 9 2 8 Check AQUA Flex s manual chapter 6 Troubleshooting Hard water is measured at the soft water tap 9 2 9 Check softening pla...

Page 13: ...2 4 ALARM Too low feed water pressure Nothing is working permanent condition Section 9 2 3 Too low feed water pressure HP pump stopped TP pump is working Automatic restart 3 times if feed water pressu...

Page 14: ...a start up delay of the pump Use of DIP switch No 1 High pressure pump No 2 Transport pump No 3 Selection of BWT PERMAQ Pro 2000 model No 4 6 Transport pump Factory settings ON OFF switch F2 Fuse Hig...

Page 15: ...0 Bar V1 Ball valve control Brass V2 Needle valve recirculation Brass V3 Needle valve concentrate Brass V4 Ball valve check valve PVC V5 option Needle valve mixing Brass V7 option Ball valve CIP Brass...

Page 16: ...tivity S cm 20 Weight full kg 129 163 176 186 214 229 Power connection V Hz 400 50 Power consumption kW m 3 4 1 8 1 8 1 3 1 2 1 1 Pipe inlet inch Concentrate outlet mm 14 Permeate outlet mm 1 Width De...

Page 17: ...the outside of the membrane is placed When the new mem brane is to be fitted this V cup seal must be fitted at the same end of the membrane as the former one i e if the V cup seal is located at the t...

Page 18: ...X 13 1 P I Diagram 13 2 Layout drawings 13 3 Wiring diagram 13 4 Start up test 13 5 Operating journal 13 6 Spare parts list BWT PERMAQ Pro 2000 13 7 Spare parts drawing 13 8 Options 13 9 Declaration o...

Page 19: ...UK 19 13 1 P I Diagram...

Page 20: ...UK 20 13 2 Layout Drawings...

Page 21: ...UK 21 13 3 Wiring Diagram...

Page 22: ...UK 22...

Page 23: ...UK 23...

Page 24: ...UK 24...

Page 25: ...of technician Date Time consumption for the start up hours Start up test The start up test sheet must be completed and filed together with the operating journal Test of raw water YES Time controlled...

Page 26: ...BWT PERMAQ Pro 2010 2080 Every 6 month Control of feed water Pressure switch PS1 Check up for leaks and RO plants functionality Each month Flushing of the membranes Open V3 Daily Hardness dH V4 Feed w...

Page 27: ...mplete 12 V4 Test valve water hardness test 200721020 13 Quick fitting 14 mm elbow 1 454090014 3 years 14 Quick fitting 14 mm x Base 454065014 3 years 15 V7 Ball valve Membrane pressure vessel 16 Pres...

Page 28: ...UK 28 13 7 Spare Parts Drawing...

Page 29: ...f the softening unit in case of lacking water pressure Option 4 Carbon Filter Filter 13 8 4 Part No In order to reduce the content of free chlorine pesti cides and organic solvents you may install a c...

Page 30: ...ssure switch used for control ling start and stop of the BWT PERMAQ Pro 2000 Option 9 Mixed bed 13 8 9 Part No If a water quality 0 5 S cm is required we recom mend a BWT HOH Demi Mix a mixed bed unit...

Page 31: ...8 14 Part No 451405112 for Pro 2010 2040 Part No 451405114 for Pro 2060 2080 The quality flush system monitors that the RO plant produces permeate 20 S If the limit value is exceed ed the poor permeat...

Page 32: ...tle once more until Flow starts flashing again Now turn the stroke length of the pump back approx 20 scale parts note the old value Flow should stop flashing If not you must turn again the dial of the...

Page 33: ...t bwt dk www bwt dk Herewith declares that BWT PERMAQ Pro 2010 2020 2030 2040 2060 and 2080 is in conformity with the provisions of the Machinery Directive Directive 2006 42 EC is in conformity with t...

Page 34: ..._________________________________________________________________ ________________________________________________________________________________ _____________________________________________________...

Page 35: ..._________________________________________________________________ ________________________________________________________________________________ _____________________________________________________...

Page 36: ...33 1 4922 45 00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE esk Republika s r o Lipovo 196 Ces...

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