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BWT PERMAQ COMPACT 270 Series, Installation And Operating Manual

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BWT PERMAQ COMPACT 270 Series Installation And Operating Manual Download Page 8

UK

 

8 

 

9.

 

MAINTENANCE AND TROUBLE-SHOOTING 

 

9.1

 

Maintenance 

 
The BWT PERMAQ

®

 Compact plant is produced and designed for a minimum of servicing and maintenance. 

However, there are certain functions which should be checked regularly. Maintenance intervals should be per-
formed once a week – read section 13.5 Operating Journal. 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for PERMAQ COMPACT 270 Series

Page 1: ...BWT PERMAQ COMPACT 271 274 Reverse Osmosis Plant Installation and Operating manual UK ...

Page 2: ...UK 2 ...

Page 3: ...ality of the treated water is higher than 20 µS cm 9 9 2 3 Alarm Low raw water pressure 10 9 2 4 Alarm Transport pump 10 9 2 5 Indication Level low 11 9 2 6 Alarm Level high 11 9 2 7 The plant is not operating 12 9 2 8 Alarm The transport pump stops and starts 13 9 2 9 Hard water is measured at the soft water tap 13 9 2 10 Survey of Alarm Conditions 14 9 2 11 Settings 15 10 TECHNICAL SPECIFICATION...

Page 4: ...allations are pre assembled and tested in our fac tory Your BWT PERMAQ Compact plant is equipped with casters and constructed in a stainless steel frame That means that the plant can be placed e g underneath a table and then pulled out for a service check Your BWT PERMAQ Compact plant is equipped with a powerful transport pump which supplies water at a pressure flow as the normal waterworks pres s...

Page 5: ...on a water anal ysis must be made The plant must be connected to a raw water pressure of minimum 2 bar and maximum 7 bar The quality of the treated water will be less than 20 µS cm at 10 C 5 WATER CONNECTIONS Note All water connections must be in compliance with local regu lations 5 1 Connection of inlet water raw water On the inlet side you must fit a ball valve so that the water may be cut off d...

Page 6: ... Permeate amount and max pres sure may never exceed above mentioned as it would cause damage to the plant membrane 7 1 Adjustment of outlet amount Important Read the entire section 7 1 and 7 2 before adjustment is commenced Outlet amount must be adjusted and the suitable outlet amount on your plant depends on the raw water quality A too high water recovery will damage the plant membranes On condit...

Page 7: ... fill up completely approx 20 minutes Check that the level switch H Figure 3 automatically stops the plant when the reservoir tank is full NB Do not touch the level switch Create a large consumption of treated water to get the air out of the pump Check that the transport pump G Figure 3 starts up automatically Check that the pump supplies water and pressure When you have checked the transport pump...

Page 8: ...The BWT PERMAQ Compact plant is produced and designed for a minimum of servicing and maintenance However there are certain functions which should be checked regularly Maintenance intervals should be per formed once a week read section 13 5 Operating Journal ...

Page 9: ...UK 9 9 2 Troubleshooting This section deals with the problems that may arise on the plant 9 2 1 The plant capacity has dropped 9 2 2 The quality of the treated water is higher than 20 µS cm ...

Page 10: ...UK 10 9 2 3 Alarm Low raw water pressure 9 2 4 Alarm Transport pump ...

Page 11: ...UK 11 9 2 5 Indication Level low 9 2 6 Alarm Level high ...

Page 12: ...UK 12 9 2 7 The plant is not operating ...

Page 13: ...UK 13 9 2 8 Alarm The transport pump stops and starts 9 2 9 Hard water is measured at the soft water tap ...

Page 14: ...t condition Section 9 2 4 ALARM Too low raw water pressure Nothing is working permanent condition Section 9 2 3 Too low raw water pressure HP pump stopped TP pump is working Automatic restart 3 times if raw water pressure is 0 5 bar External stop TP pump can be jumped at start up HP pump is working Remove the cause for external stop signal External stop HP pump TP pump is working Remove the cause ...

Page 15: ... 6 Transport pump 10 TECHNICAL SPECIFICATION 10 1 Technical Specifications BWT PERMAQ Compact 271 274 Tag number Designation Type data P1 High pressure pump 14 bar 1x230V 0 64kW P2 Transport pump 1x230V 0 55 kW FI 1 Flow meter Ø32 PVC PI 1 Manometer 0 40 bar V1 Needle valve Brass V2 Needle valve Brass Y1 Solenoid valve NC Brass PS 1 Pressure switch NO 0 5 bar PS 2 Pressure switch NC 0 2 8 bar QIS ...

Page 16: ...ctrical frequency Hz 50 50 50 50 Pipe inlet diameter Concentrate outlet diameter mm 10mm Hose 10mm hose 10mm hose 10mm hose Permeate outlet diameter Height mm 1350 1350 1350 1350 Width mm 630 630 630 630 Depth mm 580 580 580 580 Maximum water temp C 25 C 25 C 25 C 25 C Maximum water pressure bar 7 bar 7 bar 7 bar 7 bar Minimum water pressure bar 2 bar 2 bar 2 bar 2 bar Weight full kg 330 kg 332 kg...

Page 17: ...il the plant components membranes pump are heated up to approx 40 C Replace the water in the bucket continuously in order to keep the water at 40 C during the heating period When the plant components are heated up at 40 C you must stop the plant by switching off the power Re fill water into the bucket 40 C We recommend using treated water for this purpose Mix in citric acid in the ratio 2 in 25 li...

Page 18: ... top when the membrane is fitted inside the membrane pipe When the membrane has been replaced and the end plate has been refitted with the U lock inserted remount all hoses Note When the hose connec tion is pushed into the stainless fitting the ring must again be pressed all the way down and the same applies to the hose When all connections have been refitted and end plates are se curely locked wi...

Page 19: ...ANNEX 13 1 P I Diagram 13 2 Layout drawings 13 3 Wiring diagram 13 4 Start up test 13 5 Operating journal 13 6 Spare parts list BWT PERMAQ Compact 271 274 13 7 Spare parts drawing 13 8 Declaration of conformity ...

Page 20: ...UK 20 13 1 P I Diagram ...

Page 21: ...UK 21 13 2 Layout Drawings ...

Page 22: ...UK 22 ...

Page 23: ...UK 23 ...

Page 24: ...UK 24 ...

Page 25: ...UK 25 13 3 Wiring Diagram ...

Page 26: ...UK 26 ...

Page 27: ...UK 27 ...

Page 28: ...ls of technician Date Time consumption for the start up hours Start up test The start up test sheet must be completed and filed together with the operating journal Test of raw water YES Time controlled Quantity controlled New Old Dimensioned correctly for RO Plant and salt valve set at the correct hardness Direction high press pump is OK Level switch start stop of high press pump is OK Inlet press...

Page 29: ...List BWT PERMAQ Compact 271 274 Control of rawwater Pressure switch PS1 every 6 month Check up for leaks every month Softening plant option Hardness dH Raw water Raw water tempera ture C Raw water pressure bar BWT PERMAQ Compact 271 274 plant High pressure pump op erating pressure bar Conductivi ty meter option µS cm Flow meter Permeate l h Signature Date ...

Page 30: ...04680 12 Concentration valve 1 451404681 13 Push in fitting 10 mm elbow 1 454090010 3 years 13A Push in fitting 12 mm elbow 1 454090012 3 years 14 Push in fitting 10 mm T piece 1 454095010 3 years 15 High pressure motor 451202495 16 High pressure pump 451202490 17 Coupling for high pressure pump 1 451202485 18 Flow meter permeate 453010002 19 Plastic fitting flow meter 061282024 20 Level switch 1 ...

Page 31: ...tting 10x base 1 454065010 3 years 36A Push in fitting 12x base 1 454065012 3 years 37 End plate 2 451202117 3 5 years Miscellaneous 10 mm plastic hose 1 m 454001010 3 years 12 mm plastic hose 20 µF capacitor Transport motor 16 µF capacitor High pressure motor Filter wrench 1 m 1 1 454001012 750001270 750001860 321417100 3 years Option Filter housing 10 complete 321401000 Carbon filter 10 32141300...

Page 32: ...UK 32 13 7 Spare Parts Drawing ...

Page 33: ...0 900 bwt bwt dk www bwt dk herewith declares that BWT PERMAQ Compact 271 272 273 274 is in conformity with the provisions of the Machinery Directive directive 2006 42 EC is in conformity with the provisions of the following other EC directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Place Greve Denmark Date 29 01 2014 _______________________________________ Lars Jensen Head of ...

Page 34: ..._________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ __________________________________________________...

Page 35: ..._________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ __________________________________________________...

Page 36: ...00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE Česká Republika s r o Lipovo 196 Cestlice CZ 251 01 Říčany Tel 42 272 680 300 Fax 42 272 680 299 E Mail info bwt cz BWT Polska Sp z o o ul Polczyhska 116 PL 01 304 Warszawa Tel 48 22 6652 609 Fax 48 22 6649 612 E Mail bwt bwt pl BWT Hungária Kft K...

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