BWT PERMAQ COMPACT 270 Series Installation And Operating Manual Download Page 7

 

 

UK 

 

If  the  temp.  is  below  10  °C,  the 
capacity  will  be  3  %  below  nor-
mal  capacity  for  every  degree 
under 10 °C. 
If  e.g.  the  raw-water  temp.  is  8 
°C,  for  an  BWT  PERMAQ

®

  Com-

pact  it  means  that  the  permeate 
capacity is 6 % below the normal 
400 l/h, i.e. 376 l/h. At the same 
time  make  sure  that  the  pressure 
on  the  manometer    (E-Figure  3) 
does  not  exceed  12  bar  +  inlet 
pressure  from  the  water  supply, 
however maximum 15 bar.  
The normal pressure indicated on 
the manometer in order to obtain 
normal permeate capacity  will be 
approx. 13.5-14.5 bar. 
When the requested pressure and 
permeate  capacities  have  been 
obtained, check again if the outlet 
amount  has  been  adjusted  cor-
rectly. 
(We  recommend  that  you  loosen 
both lock nuts while the valves are 
fine-adjusted). 
When  both  valves  have  been 
adjusted,  they  shall  be  locked 
with  the  lock  nuts.  Please  take 
care  not  to  move  the  valve  when 
you tighten the lock nut 
NB!   When the valves have been 
locked,  the  plant  shall  be  started 
and  stopped  4-5  times,  and  then 
the  flow  shall  be  checked  again; 
the  valves  are  re-adjusted  if  nec-
essary. 
Now check that  the quality  of the 
treated  water  on  the  permeate 
hose (A-Figure 3); the conductivity 
shall  be  below  20  µS/cm  (con-
ductivity  meter  is  available  as 
accessory).  If  the  water  quality  is 
below  20µS/cm  it  is  OK  and  the 
hose  can  be  led  back  to  the  hole 
in the reservoir tank. 
The  270  litre  reservoir  tank  now 
will be filled up with treated water 
<20 µS/cm. 
Write  the  operating  data  in  the 
enclosed  operating  journal  (see 
section  –  13.5  Operating  jour-
nal). 

7.3

 

Dearation of transport 
pump 

The  transport  pump  (G-Figure  3) 
is  controlled  by  a  pressure  switch 
and  hydrophore  is  preset  to  2.7 
bar  from  our  factory,  so  they  do 
not have to be adjusted. 
Note!  The  transport  pump  (G-
Figure 3) will not start until the  
reservoir tank has been complete-
ly full. Wait for the reservoir tank 
to  fill  up  completely  (approx.  20 
minutes).  Check  that  the  level 
switch  (H-Figure  3)  automatically 
stops the plant when the reservoir 
tank is full.  
NB:  Do  not  touch  the  level 
switch.  
Create  a  large  consumption  of 
treated water to get the air out of 
the pump. 
Check that the transport pump (G-
Figure  3)  starts  up  automatically. 
Check  that  the  pump  supplies 
water and pressure. 
When  you  have  checked  the 
transport pump and found it to be 
in order, close for consumption of 
treated water. 
Wait  for  the  transport  pump  to 
stop automatically. 
Note!  The  transport  pump  does 
not stop until 20/30 seconds after 
the  consumption  has  ceased  due 
to the built-in delay in the control 
box. 
Once again create a consumption 
of  treated  water  and  this  time  let 
the  transport  pump  (G-Figure  3) 
empty  approx.  100  litres  of  the 
reservoir  tank  content.  Check  if 
the  plant  starts  up  automatically 
and  produces  treated  water.  This 
can be read on the flow meter (F-
Figure 3).  
The  plant  is  now  commissioned 
and ready for use. 

7.4

 

Use of by-pass 

Furthermore the plant is furnished 
with  a  manual  by-pass  for  raw 
water,  i.e.  if  the  plant  for  some 
reason  experiences  disturbances, 
this valve can be opened and you 

will  have  raw  water  on  the  outlet 
for consumption. IMPORTANT!  
When  the  plant  is  restarted,  you 
must  remember  to  close  the  by-
pass  valve  again,  otherwise  you 
will  get  a  mixture  of  permeate 
and raw water on the outlet. 
 

8.

 

AUTOMATIC FUNCTIONS 

 

The  BWT  PERMAQ

®

  Compact 

plant  is  equipped  with  a  control 
box  which  has  following  built-in 
control functions: 

 

Level switch for start/stop 
of high-pressure pump 

 

Indication  of  low  water 
level 

and 

stop 

of 

transport pump 

 

Solenoid  valve  controls 
raw water inlet 

 

Pressure 

switch 

for 

start/stop transport pump 
(Stop  4.0  bar,  Start  3.0 
bar) 

 

Alarm  will  go  off  when 
raw water pressure drops 
below  0.5  bar  for  more 
than 2 min 

 

Alarm  will  go  off  if 
transportpump  has  been 
running for more than 20 
min 

 

Stop  of  pump  is  delayed 
by 20/30 seconds. 

 

Extra  level  switch,  alarm 
high level (Option). 

 

Alarm  condictions  and 
DIP-switch  -  se  section 
9.2.10 and 9.2.11. 

Summary of Contents for PERMAQ COMPACT 270 Series

Page 1: ...BWT PERMAQ COMPACT 271 274 Reverse Osmosis Plant Installation and Operating manual UK ...

Page 2: ...UK 2 ...

Page 3: ...ality of the treated water is higher than 20 µS cm 9 9 2 3 Alarm Low raw water pressure 10 9 2 4 Alarm Transport pump 10 9 2 5 Indication Level low 11 9 2 6 Alarm Level high 11 9 2 7 The plant is not operating 12 9 2 8 Alarm The transport pump stops and starts 13 9 2 9 Hard water is measured at the soft water tap 13 9 2 10 Survey of Alarm Conditions 14 9 2 11 Settings 15 10 TECHNICAL SPECIFICATION...

Page 4: ...allations are pre assembled and tested in our fac tory Your BWT PERMAQ Compact plant is equipped with casters and constructed in a stainless steel frame That means that the plant can be placed e g underneath a table and then pulled out for a service check Your BWT PERMAQ Compact plant is equipped with a powerful transport pump which supplies water at a pressure flow as the normal waterworks pres s...

Page 5: ...on a water anal ysis must be made The plant must be connected to a raw water pressure of minimum 2 bar and maximum 7 bar The quality of the treated water will be less than 20 µS cm at 10 C 5 WATER CONNECTIONS Note All water connections must be in compliance with local regu lations 5 1 Connection of inlet water raw water On the inlet side you must fit a ball valve so that the water may be cut off d...

Page 6: ... Permeate amount and max pres sure may never exceed above mentioned as it would cause damage to the plant membrane 7 1 Adjustment of outlet amount Important Read the entire section 7 1 and 7 2 before adjustment is commenced Outlet amount must be adjusted and the suitable outlet amount on your plant depends on the raw water quality A too high water recovery will damage the plant membranes On condit...

Page 7: ... fill up completely approx 20 minutes Check that the level switch H Figure 3 automatically stops the plant when the reservoir tank is full NB Do not touch the level switch Create a large consumption of treated water to get the air out of the pump Check that the transport pump G Figure 3 starts up automatically Check that the pump supplies water and pressure When you have checked the transport pump...

Page 8: ...The BWT PERMAQ Compact plant is produced and designed for a minimum of servicing and maintenance However there are certain functions which should be checked regularly Maintenance intervals should be per formed once a week read section 13 5 Operating Journal ...

Page 9: ...UK 9 9 2 Troubleshooting This section deals with the problems that may arise on the plant 9 2 1 The plant capacity has dropped 9 2 2 The quality of the treated water is higher than 20 µS cm ...

Page 10: ...UK 10 9 2 3 Alarm Low raw water pressure 9 2 4 Alarm Transport pump ...

Page 11: ...UK 11 9 2 5 Indication Level low 9 2 6 Alarm Level high ...

Page 12: ...UK 12 9 2 7 The plant is not operating ...

Page 13: ...UK 13 9 2 8 Alarm The transport pump stops and starts 9 2 9 Hard water is measured at the soft water tap ...

Page 14: ...t condition Section 9 2 4 ALARM Too low raw water pressure Nothing is working permanent condition Section 9 2 3 Too low raw water pressure HP pump stopped TP pump is working Automatic restart 3 times if raw water pressure is 0 5 bar External stop TP pump can be jumped at start up HP pump is working Remove the cause for external stop signal External stop HP pump TP pump is working Remove the cause ...

Page 15: ... 6 Transport pump 10 TECHNICAL SPECIFICATION 10 1 Technical Specifications BWT PERMAQ Compact 271 274 Tag number Designation Type data P1 High pressure pump 14 bar 1x230V 0 64kW P2 Transport pump 1x230V 0 55 kW FI 1 Flow meter Ø32 PVC PI 1 Manometer 0 40 bar V1 Needle valve Brass V2 Needle valve Brass Y1 Solenoid valve NC Brass PS 1 Pressure switch NO 0 5 bar PS 2 Pressure switch NC 0 2 8 bar QIS ...

Page 16: ...ctrical frequency Hz 50 50 50 50 Pipe inlet diameter Concentrate outlet diameter mm 10mm Hose 10mm hose 10mm hose 10mm hose Permeate outlet diameter Height mm 1350 1350 1350 1350 Width mm 630 630 630 630 Depth mm 580 580 580 580 Maximum water temp C 25 C 25 C 25 C 25 C Maximum water pressure bar 7 bar 7 bar 7 bar 7 bar Minimum water pressure bar 2 bar 2 bar 2 bar 2 bar Weight full kg 330 kg 332 kg...

Page 17: ...il the plant components membranes pump are heated up to approx 40 C Replace the water in the bucket continuously in order to keep the water at 40 C during the heating period When the plant components are heated up at 40 C you must stop the plant by switching off the power Re fill water into the bucket 40 C We recommend using treated water for this purpose Mix in citric acid in the ratio 2 in 25 li...

Page 18: ... top when the membrane is fitted inside the membrane pipe When the membrane has been replaced and the end plate has been refitted with the U lock inserted remount all hoses Note When the hose connec tion is pushed into the stainless fitting the ring must again be pressed all the way down and the same applies to the hose When all connections have been refitted and end plates are se curely locked wi...

Page 19: ...ANNEX 13 1 P I Diagram 13 2 Layout drawings 13 3 Wiring diagram 13 4 Start up test 13 5 Operating journal 13 6 Spare parts list BWT PERMAQ Compact 271 274 13 7 Spare parts drawing 13 8 Declaration of conformity ...

Page 20: ...UK 20 13 1 P I Diagram ...

Page 21: ...UK 21 13 2 Layout Drawings ...

Page 22: ...UK 22 ...

Page 23: ...UK 23 ...

Page 24: ...UK 24 ...

Page 25: ...UK 25 13 3 Wiring Diagram ...

Page 26: ...UK 26 ...

Page 27: ...UK 27 ...

Page 28: ...ls of technician Date Time consumption for the start up hours Start up test The start up test sheet must be completed and filed together with the operating journal Test of raw water YES Time controlled Quantity controlled New Old Dimensioned correctly for RO Plant and salt valve set at the correct hardness Direction high press pump is OK Level switch start stop of high press pump is OK Inlet press...

Page 29: ...List BWT PERMAQ Compact 271 274 Control of rawwater Pressure switch PS1 every 6 month Check up for leaks every month Softening plant option Hardness dH Raw water Raw water tempera ture C Raw water pressure bar BWT PERMAQ Compact 271 274 plant High pressure pump op erating pressure bar Conductivi ty meter option µS cm Flow meter Permeate l h Signature Date ...

Page 30: ...04680 12 Concentration valve 1 451404681 13 Push in fitting 10 mm elbow 1 454090010 3 years 13A Push in fitting 12 mm elbow 1 454090012 3 years 14 Push in fitting 10 mm T piece 1 454095010 3 years 15 High pressure motor 451202495 16 High pressure pump 451202490 17 Coupling for high pressure pump 1 451202485 18 Flow meter permeate 453010002 19 Plastic fitting flow meter 061282024 20 Level switch 1 ...

Page 31: ...tting 10x base 1 454065010 3 years 36A Push in fitting 12x base 1 454065012 3 years 37 End plate 2 451202117 3 5 years Miscellaneous 10 mm plastic hose 1 m 454001010 3 years 12 mm plastic hose 20 µF capacitor Transport motor 16 µF capacitor High pressure motor Filter wrench 1 m 1 1 454001012 750001270 750001860 321417100 3 years Option Filter housing 10 complete 321401000 Carbon filter 10 32141300...

Page 32: ...UK 32 13 7 Spare Parts Drawing ...

Page 33: ...0 900 bwt bwt dk www bwt dk herewith declares that BWT PERMAQ Compact 271 272 273 274 is in conformity with the provisions of the Machinery Directive directive 2006 42 EC is in conformity with the provisions of the following other EC directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Place Greve Denmark Date 29 01 2014 _______________________________________ Lars Jensen Head of ...

Page 34: ..._________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ __________________________________________________...

Page 35: ..._________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ __________________________________________________...

Page 36: ...00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE Česká Republika s r o Lipovo 196 Cestlice CZ 251 01 Říčany Tel 42 272 680 300 Fax 42 272 680 299 E Mail info bwt cz BWT Polska Sp z o o ul Polczyhska 116 PL 01 304 Warszawa Tel 48 22 6652 609 Fax 48 22 6649 612 E Mail bwt bwt pl BWT Hungária Kft K...

Reviews: