Butler LIBRAK240RTLCD Page 5 Instruction Manual Download

Page: 5 / 68

INSTRUCTION, USE AND

MAINTENANCE MANUAL

Page 5 of 52

SYMBOLS USED IN THE MANUAL AND ON THE MACHINE

Symbols

Description

2167000

Read instruction manual.

FORBIDDEN!

Wear work gloves.

Wear work shoes.

2167000

Wear safety earcaps.

99990758

Shock hazard.

Caution: hanging loads.

Mandatory. Operations or jobs to
be performed compulsorily.

Danger! Be particularly careful.

Symbols

Description

Move with fork lift truck or pallet
truck.

Lift from above.

1541000

General danger.

Wear safety goggles.

Technical assistance necessary.
Do not perform any intervention.

Warning. Be particularly careful
(possible material damages).

Note. Indication and/or useful
information.

Attention: never lift the machine
by means of the mandrel.

99990114

Arrow plate.

999912940

LIBRAK240RTLD - LIBRAK240RTLCD

1294-M015-0_B

Summary of Contents for LIBRAK240RTLCD

Page 1: ...the section LIST OF COMPONENTS enclosed to this manual GB TRANSLATION FROM THE ORIGINAL INSTRUCTIONS Rev n 2 11 2017 LIBRAK240RTLD LIBRAK240RTLCD BUTLER ENGINEERING and MARKETING S p A a s u Via dell...

Page 2: ...nsions_________________________19 15 1 2 Entry of measures__________________21 15 2 User management______________________24 15 3 Unbalance measurement_______________24 15 3 1 Indicative display of poi...

Page 3: ...ING____________________________ 50 26 0 SCRAPPING_________________________ 50 27 0 REGISTRATION PLATE DATA_______ 50 28 0 FUNCTIONAL DIAGRAMS___________ 50 Table A Electrical connection diagram_______...

Page 4: ...ANUAL 2 1 3 4 5 6 7 8 Fig 1 KEY 1 Weight holding bridge 2 Control panel led display 3 Distance caliper 4 Threaded shaft 5 Lifting device 6 Main switch 7 Lifting device control lever 8 Weight fitting p...

Page 5: ...ns or jobs to be performed compulsorily Danger Be particularly careful Symbols Description Move with fork lift truck or pallet truck Lift from above 1541000 General danger Wear safety goggles Technica...

Page 6: ...050 Protection device use plate 999912380 Plate of voltage values and frequencies of operation 999912940 Lifting plate 999915570 Crushing danger plate 999916311 Rubbish skip label 999916980 Capacity l...

Page 7: ...maintenance and care this wheel balancer will give you many years of trouble free service and lots of satisfaction 2 0 INTENDED USE The machines of model LIBRAK240RTLD LIBRAK240RTLCD and relative ver...

Page 8: ...free from explosion or fire hazard and in dry places under cover Original spare parts and accessories should be used THE MANUFACTURER CANNOT BE HELD RESPONSIBLE FOR ANY DAMAGE CAUSED BY IMPROPER ERRO...

Page 9: ...ea as shown in Fig 3 Avoid any hazardous situations Do not use air operated or electrical equipment when the shop is damp or the floor slippery and do not expose such tools to atmospheric agents When...

Page 10: ...NJURY CAUSED BY CONTACT WITH PACKAGING MATERIAL NAILS ETC The cardboard box is supported with plastic strapping Cut the strapping with suitable scissors Use a small knife to cut along the lateral axis...

Page 11: ...3 The positioning of the machine must be according to the distances shown From the control position the operator is able to observe all the machine and surrounding area He must prevent unau thorized p...

Page 12: ...TO THE GROUND BY MEANS OF SCREW ANCHORS X X 1 X b c a Fig 4 a 240 b 1200 c 485 Execute 4 holes with 10 mm diameter on the floor by the holes on the bottom floor insert the small blocks excluded from s...

Page 13: ...unting of foot guard protection Fasten the foot guard protection Fig 7 ref 1 at the base of the lift Fig 7 ref 2 using the screws Fig 7 ref 3 and the washers Fig 7 ref 4 supplied 1 2 3 4 3 4 Fig 7 GAR...

Page 14: ...e Conformity to Norm IEC 309 230 Volt 16A 2P Ground IP 44 FIT A TYPE APPROVED AS RE PORTED BEFORE PLUG TO THE MACHINE CABLE THE GROUND WIRE IS YELLOW GREEN AND MUST NEVER BE CONNECTED TO THE PHASE LEA...

Page 15: ...lk screen representing the shape of a rim and the various available options This panel also includes LEDs indicating where the operator shall fit adhesive or clip weights and the balancing mode and or...

Page 16: ...CIFICALLY FOR USE ON THE WHEEL BAL ANCER Wheel fitting using the cones provided is illustrated below For alternative fittings using optional accessories refer to the special instructions provided sepa...

Page 17: ...plete clamping of GAR344 accessory onto the wheel Fig 14 ref 2 2 1 3 4 5 6 12 11 GAR344 7 8 9 10 11 12 Fig 14 Only for LIBRAK240RTLCD model 1 Remove any type of foreign body from the wheel Fig 15 ref...

Page 18: ...creens D1 and D2 flashing dashes Use operative keyboard keys see Fig 10 to use all machine available functions Key for balancing cycle start Key for stop end procedure Key for data recalculation confi...

Page 19: ...ig 18 In order to insert such values or to check them again the operator will have to carry out the following pro cedures from wheel dimensions page press key to select the value to be edited or set t...

Page 20: ...7 STAT mode Weight application point Diameter measurement input To make a measurement in DYNAMIC mode DYN Press key to select DYNAMIC balancing pro gram The corresponding LED turns on DYN mode Weight...

Page 21: ...he value read on the graduated scale on D2 display see Fig _20 Fig 20 Graduated scale Dimension entry for DYNAMIC mode is completed 15 1 2 Entry of measures To make a measurement in static mode ST1 ST...

Page 22: ...Flashing display In order to acquire the value required extract the graduated scale and place it where indicated by weight application LED lit up on the display Weight application point Use keys to s...

Page 23: ...and ALU4 modes Press key until selecting ALU1 LED ALU1 2 3 4 inner adhesive weight at 12 o clock outer adhesive weight at 12 o clock ALU2 LED ALU1 2 3 4 inner adhesive weight at 12 o clock outer adhes...

Page 24: ...e measurement 15 3 1 Indicative display of points where to fit weight IT IS VERY IMPORTANT TO RE MEMBER THE POINTS SELECTED FOR MEASUREMENT INSIDE THE RIM SINCE DURING THE WEIGHTS FITTING AT 6 O CLOCK...

Page 25: ...hes the wheel Bring the distance caliper arm into rest position Weights fitting at 6 o clock TO USE THIS MODE THE REL EVANT FUNCTION MUST BE ENA BLED ON THE MENU USER PA RAMETERS CONFIGURATIONS PARAME...

Page 26: ...in correct weight fitting point Total outer weight The DYNAMIC balancing procedure is completed 15 3 4 ALU S procedure The ALU S balancing is a procedure that offsets the wheel vibrations using 2 weig...

Page 27: ...ndicated by the LEDs until the correct position is reached see Par 15 3 6 Fit the weight to the wheel as indicated in Par 15 3 2 At the end of the procedure the wheel balancing condi tions can be chec...

Page 28: ...2 o clock Enter the measurements see Par 15 1 and proceed as described in Par 15 4 1 the inner weight is with clip ALU S2 function allows the balancing of wheels with light alloy rims by fitting two a...

Page 29: ...ed weights to offset wheel unbalance weight with clip on inner side of wheel adhesive weight at 12 o clock on outer side not visible because inside the rim Enter the measurements see Par 15 1 and proc...

Page 30: ...t required to correct the unbalance The nearby LEDs show the direction wheel has to be moved in to fit weights see Fig 27 LEDs showing positioning in correct weight fitting point Total outer weight To...

Page 31: ...set the dimensions again in ALU S STATIC or again DYNAMIC mode as explained in Par 15 1 and press key Recalculation The display screens will show a new page with weights and position in the new ALU S...

Page 32: ...IT IS CONVENI ENT TO CONTINUE IF BOTH DYNAMIC UNBALANC ES AND STATIC RESIDUE ARE SHOWN AS STILL NOT FLASH ING VALUES ON THE DISPLAY THIS MEANS THAT THE PROGRAM HAS DECIDED THAT IT IS BET TER TO CONTIN...

Page 33: ...and then screw the plastic terminal see Fig 33 THE EXTENSION WILL ONLY HAVE TO BE SCREWED UP WHEN BALANCING IS PERFORMED IN MOTORBIKE MODE Fig 33 1 2 Balancing procedures are identical for both modes...

Page 34: ...ween them Fig 36 Choose the weights to be fitted and confirm Choose the value of the weights to be fitted and press key to confirm The LEDs close to the D2 display now indicate the direction wheel sha...

Page 35: ...e correct number of spokes increasing or de creasing it using keys A minimum of 3 spokes and a maximum of 20 can be entered Press key to confirm and continue Enter the correct number of spokes and con...

Page 36: ...N WEIGHT FITTING DISTANCE IS DISPLAYED AGAIN 19 0 MATCHING PROCEDURE Rim Tyre Optimization The MATCHING procedure offsets strong unbalance reducing the weight quantity to be fitted on the wheel to ach...

Page 37: ...lange After having fitted wheel back in position press key to perform a wheel spin Once wheel spin is completed D1 display shows the value of possible unbalance reduction compared to wheel current sit...

Page 38: ...9 The two reference marks must be in line with the arrow on the flange Fig 49 Reference mark on TYRE and reference mark on RIM shall coincide End of the operations STEP 4 Press key to carry out a furt...

Page 39: ...on display screens D1 and D2 the calibration has been completed Press key to come back to the main menu 20 2 Weight measurement sensors calibra tion CAR mode START FROM SELECTED CAR MODE When the fol...

Page 40: ...weight provided outside the rim exactly at 12 o clock Press key to perform wheel spin These symbols will be shown on D1 and D2 displays Press key to release the wheel and to move the 100 gr weight on...

Page 41: ...ALIBRATION TOOL MUST BE POSITIONED WITH THE LONG ER CYLINDERS IN THE MANDREL INNER SIDE Fig 50 2 M10x25 TCEI screws Calibration tool for truck mode After wheel spin the following symbols will be shown...

Page 42: ...be shown on D1 and D2 displays Press key to confirm The following symbols will be shown on D1 and D2 display screens PARAMETER NUMBER At first it flashes it can be scrolled PARAMETER VALUE At first i...

Page 43: ...lancing procedure see Chap 16 can be ENABLED or DISABLED Parameter 5 MOTORCYCLE PROGRAM VALUE 000 Disabled VALUE 001 Enabled ECO WEIGHT function see Par 15 6 can be ENABLED or DISABLED Parameter 6 ECO...

Page 44: ...er 15 PROGRAMS CHANGE WITH CALIPER VALUE 000 Disabled VALUE 001 Enabled 21 4 Width measurement option setting The wheel external data gauge can be ENABLED or DISABLED default setting DISABLED Paramete...

Page 45: ...t the height thickness and width of the adhesive weights at your disposal see Fig 53 Fig 53 Adhesive weight height H is set with Parameter 22 HEIGHT ADHESIVE WEIGHT CAR from 1 to 20 mm step 1 TRUCK fr...

Page 46: ...t started because something is preventing its rotation E 3 Excessive weight value in wheel balancer cali bration During the calibration procedure the machine detects excessive weight The weight may no...

Page 47: ...IT WITH COMPRESSED AIR Do not use solvents to clean the pressure regulator ANY DAMAGE TO THE MACHINE DEVICES RESULTING FROM THE USE OF LUBRICANTS OTHER THAN THOSE RECOMMENDED IN THIS MANUAL WILL RELEA...

Page 48: ...voltage W 250 Power supply 230V 50 60 Hz 1 ph Balancing precision g 5 Balancing speed rpm 80 Min max rim machine distance mm 0 400 Rim width setting 1 5 22 Rim diameter 10 26 10 30 setting Wheel max d...

Page 49: ...INSTRUCTION USE AND MAINTENANCE MANUAL GB Page 49 of 52 665 1843 1071 725 1301 24 1 Dimensions Fig 54 LIBRAK240RTLD LIBRAK240RTLCD 1294 M015 0_B...

Page 50: ...e decision is taken not to make further use of the machine it is advisable to make it inoperative by removing the connection pressure hoses The machine is to be considered as special waste and should...

Page 51: ...with plug 3 Cable from switch to transformer 4 Fuse 5 Transformer 6 Power card transformer cable 7 Power card 8 Power card kit 9 Motor 10 Motor support ground cable 11 Wheel position sensor cable 12 E...

Page 52: ...olenoid valve EV B 3 2 NC 4 Lifting device 5 Lift operating cylinder 6 Lever distributor 5 3 CC 7 Unidirectional pneumatic reducer 8 Rilsan Pipe 6x4 bl L 200 9 Rilsan Pipe 6x4 bl L 350 10 Rilsan Pipe...

Page 53: ...A EXCLU SIVAMENTE PERSONAL PROFESIONALMENTE CUALIFICADO Per eventuali chiarimenti interpellare il pi vicino rivenditore oppure rivolgersi direttamente a For any further information please contact your...

Page 54: ...MPIANTO PNEUMATICO PNEUMATIC SYSTEM PNEUMATISCHE ANLAGE SYST ME PNEUMATIQUE SISTEMA NEUM TICO Tavola N 8 Rev 2_____129491570 11 GRUPPO PLANCIA BOARD UNIT BRETTSATZ GROUPE PLANCHE GRUPO TABLERO Tavola...

Page 55: ...UNTO GENERAL Tavola N 1 Rev 0 Tav Tab 2 Tav Tab 3 Tav Tab 11 Tav Tab 10 Tav Tab 7 Tav Tab 9 Tav Tab 4 Tav Tab 6 Tav Tab 5 Tav Tab 8 Tav Tab 12 LISTA DEI COMPONENTI LIST OF COMPONENTS TEILELISTE LISTE...

Page 56: ...IEME GENERALE MAIN ASSEMBLY GENERALSATZ ASSEMBLAGE GENERAL JUNTO GENERAL Tavola N 1 Rev 0 2 129491390 3 129490091 4 129490072 5 129490103 6 129390291 7 129391752 8 129491570 9 129490142 10 129491310 1...

Page 57: ...ELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 5 di 16 GRUPPO TELAIO FRAME UNIT RAHMENSATZ GROUPE CHASSIS GRUPO ESTRUCTURA Tavola N 2 Rev 0 129491390 1 7 6 5 4 8 6 5 8 2 2 11 11 8 9 10 10 3 3 8...

Page 58: ...BUNG GROUPE SOUL VATEUR CH SSIS GRUPO LEVANTADOR ESTRUCTURA Tavola N 3 Rev 0 129490091 1 2 3 4 5 6 6 6 7 7 8 8 8 8 9 10 11 11 11 12 12 13 14 15 16 16 16 17 18 18 19 19 20 21 22 22 21 23 23 24 24 24 25...

Page 59: ...COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 7 di 16 GRUPPO ROTANTE ROTARY UNIT ROTIERENDER SATZ GROUPE ROTATIF GRUPO GIRATORIO Tavola N 4 Rev 0 129490072 3 4 1 2 1294 R015 2_B...

Page 60: ...EILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 8 di 16 GRUPPO MOTORE MOTOR UNIT MOTORSATZ GROUPE MOTEUR GRUPO MOTOR Tavola N 5 Rev 0 129490103 14 8 8 8 13 3 7 6 5 4 2 1 10 11 12 14 13 9 12 1...

Page 61: ...OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 9 di 16 GRUPPO FRENO BRAKE UNIT BREMSATZ GROUPE FREIN GRUPO FRENO Tavola N 6 Rev 0 129390291 6 2 7 4 3 1 4 5 1294 R015 2_B LIBR...

Page 62: ...NTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 10 di 16 IMPIANTO PNEUMATICO PNEUMATIC SYSTEM PNEUMATISCHE ANLAGE SYST ME PNEUMATIQUE SISTEMA NEUM TICO Tavola N 7 Rev 0 129391752 1294 R0...

Page 63: ...LIST OF COMPONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 11 di 16 GRUPPO PLANCIA BOARD UNIT BRETTSATZ GROUPE PLANCHE GRUPO TABLERO Tavola N 8 Rev 2 129491570 1294 R015 2_B LIBRAK24...

Page 64: ...EES LISTA DE PIEZAS Pag 12 di 16 GRUPPO MISURA DISTANZA DISTANCE MEASURIN UNIT SATZ F R ABSTANDSMESSUNG GROUPE MESURE DISTANCE GRUPO MEDICI N DISTANCIA Tavola N 9 Rev 0 129490142 3 14 8 5 4 1 11 10 1...

Page 65: ...NTO POTENZA EQUILIBRATRICE BALANCING MACHINE POWER SYSTEM UNIT SATZ VON LEISTUNGANLAGE DER AUSWUCHTMASCHINEN GROUPE INSTALLATION PUISSANCE QUILIBREUSE GRUPO INSTALACI N POTENCIA EQUILIBRADORA Tavola N...

Page 66: ...ONENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 14 di 16 GRUPPO DOTAZIONE EQUIPMENT UNIT AUSR STUNGSATZ GROUPE DOTATION GRUPO DOTACI N Tavola N 11A Rev 0 129390650 1 2 3 4 5 1294 R015...

Page 67: ...NENTS TEILELISTE LISTE DES PIECES DETACHEES LISTA DE PIEZAS Pag 15 di 16 GRUPPO DOTAZIONE EQUIPMENT UNIT AUSR STUNGSATZ GROUPE DOTATION GRUPO DOTACI N Tavola N 11B Rev 0 129390720 1 4 5 3 2 6 1294 R01...

Page 68: ...16 di 16 GHIERA BLOCCAGGIO RUOTE CARRI CARRIAGES WHEELS LOCKING RING NUT SPERRNUTMUTTER F R LKW R DER COLLIER DE BLOCAGE ROUES CAMIONS VIROLA DE BLOQUEO RUEDAS CAMIONES Tavola N 12 Rev 0 GAR344 OPT O...

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