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BUSH HOG

®

1100

Part No. 50030712

GEARDRIVE HAY MOWERS

Models 

HM2007, HM2008, & HM2009

ASSEMBLY 

● 

OPERATION

● 

MAINTENANCE

$4.00

Operator’s Manual

Summary of Contents for HM2007

Page 1: ...BUSH HOG 1100 Part No 50030712 GEARDRIVE HAY MOWERS Models HM2007 HM2008 HM2009 ASSEMBLY OPERATION MAINTENANCE 4 00 Operator s Manual...

Page 2: ...h are manufactured with the same precision and skill as our original equipment Our trained service personnel are well informed on methods required to service Bush Hog equipment and are ready and able...

Page 3: ...o inspect the product and to have any part s repaired or replaced when continued operation would cause damage or exces sive wear to other parts or cause a safety hazard It is the Retail Customer s res...

Page 4: ...Bush Hog duty taxes charges for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of...

Page 5: ...teners torqued to specifications given in Torque Chart 6 All decals in place and readable See decal page 7 Overall condition good i e paint welds 8 Operators manual has been delivered to owner and he...

Page 6: ...the equipment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness This signal word indicates a potentially hazardous situation which if not...

Page 7: ...henever anyone comes within the operating area 7 Clear the work area of objects which might be picked up and thrown 8 Use a piece of cardboard or wood rather than hands to search for hydraulic leaks E...

Page 8: ...not limited to instructions to Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop...

Page 9: ...160 Model HM2009 4440 mm 175 Model HM2007 1900 mm 75 Model HM2008 2280 mm 90 Model HM2009 2660 mm 105 1050 mm 42 600 mm 24 Transport 1170 mm 46 1040 mm 41 160 mm 6 1 4 1095 mm 43 860 mm 34 555 mm 22...

Page 10: ...r for more information on these options This supplementary equipment and other extra equipment are mentioned on page 35 Fitting to the tractor The tractor must be of a suitable size adhere to the loca...

Page 11: ...9 Machine Identification The machine serial number and manufacturer information can be found on the metal plate as shown...

Page 12: ...10 6 kg lb...

Page 13: ...rks and cutting of hedges neither in vertical or in horizontal position Use personal protection devices Do not wear loose clothing which may catch in any of the moving parts In dusty conditions a suit...

Page 14: ...12...

Page 15: ...Drive safely Be aware of your responsibility carelessness or slovenliness can cause serious injury or death Before transporting on public roads always check that the machine is locked with cotter bol...

Page 16: ...14 Model Kg lb HM2007 415 915 HM2008 440 970 HM2009 465 1025 C A B D...

Page 17: ...ke sure that crane straps are securely fastened before lifting Use a guide rope not shown to keep the machine in position Be careful make sure that nobody stand under or near the machine when it is be...

Page 18: ...16...

Page 19: ...e page 24 Be very careful when fitting the PTO shaft If the PTO shaft is too short or too long it can cause great damage to the machine and tractor Overriding clutch must be fitted on the shaft end of...

Page 20: ...18 HM2009 HM2007 HM2008 HM2009 HM2008 HM2007 290 mm 11 1 2 215 mm 8 1 2...

Page 21: ...ith the correct connecting link and that the stabilizer is fitted in the correct hole NOTICE If the above are not connected correctly the machine will not be able to work properly C Lubricate the slid...

Page 22: ...20 A B E F C D G Remove Clip Pin and Rotate Pawl Clip Pin Pawl 1 2 3...

Page 23: ...actor is wider than 2200 mm 86 6 pins F must be used NOTE Model HM2007 is equipped with Cat II pins to the outside and Cat I pins to the inside If used with a Cat II tractor a Cat II bushing must be u...

Page 24: ...22 min 150 mm 6 1 A 3 4 C D 40 mm 1 1 2 Shortest Cutting Height a b c d...

Page 25: ...1 1 2 clearance NOTE Some tractor types do not require a shortening of the shaft Shortening of the shaft When shortening the PTO shaft the four parts a b c d must be shortened equally After short enin...

Page 26: ...450 480 mm Model HM2009 max 450 mm 18 18 19 Model HM2007 13mm 1 2 Model HM2008 11mm 7 16 Model HM2009 8 mm 5 16 min 950 mm 38 24...

Page 27: ...e an optimum ground following ability it is recommended to work with a distance of 8 mm 5 16 at C on even land When working on uneven land it is recommended to use a bigger dis tance than 8 mm 5 16 bu...

Page 28: ...26 C A 1 Transport Position 2 E B 4 D E 7 G Lock Pawl Engaged 6 Un Hitched Support Legs F Chain 5...

Page 29: ...placed in the hole on the left hand side when the machine is lowered to working position Great care must be taken during transport on public roads Reduce speed when turn ing and driving on uneven road...

Page 30: ...28 1 A 2 B 3 C 60 ft lbs 70 ft lbs H G F D E 80 5 95 5...

Page 31: ...and and left hand sides clean If the cones are unbal anced vibrations could occur causing damage to the cutterbar Damaged knives D must be replaced immediately Twisted knives Standard may be turned ov...

Page 32: ...30 1 D 2 E Hole In Front Belt Guard...

Page 33: ...entive to the sliding surfaces shown E v e r y 1 0 t h h o u r d a i l y E v e r y 4 0 t h h o u r N u m b e r o f n i p p l e s All universal crosses and bearings in the plastic tubes of the PTO shaf...

Page 34: ...min 6 mm 1 4 max 9 mm 11 32 32 1 A 2 B 3 Oil Filler Plug 4 C 5 D...

Page 35: ...ange approx 3 6 litres 3 8 qts Model HM2009 4 5 litres 4 8 qts and for following oil change approx 4 1 litres 4 3 qts Change of oil First time after about 10 hours operation and thereafter every 200 h...

Page 36: ...34 1 Swath Roller 2 Swath Board...

Page 37: ...ptional equipment Right hand Left hand swath rollers The machine can be equipped with swath rollers as shown Right hand Left hand swath boards The machine can be equipped with swath boards as shown 35...

Page 38: ...36 225 m m 8 7 8 1 Hillside Kit As Seen From Below 3 Inside High Skid B 4 Outside High Skid C 2 3 mm 5 16 1 8 2 A...

Page 39: ...to minimum 225 mm 8 7 8 Refer to Hillside Kit Instructions Optional high skid The skids of the machine are fixed and cannot be height adjusted If the machine operates in fields with many stones molehi...

Page 40: ...38 1 Flat Blades 3 Left Cone Throwing Wings 2...

Page 41: ...xt to the gearbox must also be changed The special flat knives and number one disc are available from your dealer Throwing wings Throwing wings are recommended for very light grass conditions Left con...

Page 42: ...40 1 A 2 B 1 4 2 8 mm 055 110 500 mm 19 5 8 0 05mm 0 002 E F G H...

Page 43: ...the gearbox must only be carried out by competent persons with thorough knowledge of such work Tooth clearance must be within the stated values NOTE THE FOLLOWING Checking of tooth clearance mesh can...

Page 44: ...42...

Page 45: ...wn at F with grease of good quality NOTE A tool kit is available for this procedure Use a support on the inner race of the bearing when the flange axle is pressed into the bearing Place the key G in t...

Page 46: ...side Uneven stubble Stabilizer not correctly adjusted Adjust right hand lifting arm of the tractor correctly Forward speed too slow Increase forward speed PTO rpm of the tractor is too low Increase P...

Page 47: ...all points mentioned in the MAINTENANCE part shown on page 29 Especially pay attention to the cones of the cutterbar Check the cutting discs for wear The central cutting discs can be interchanged so...

Page 48: ...e Supplier Lubricant Grease Nipples BP Energear Hypo 80 W GL5 Rating Energrease L 21 M CASTROL Castrol EP80 W GL5 Rating Castrol MS 3 Multitrax 75 W 90 GL5 Rating Castrol Molymax MOBIL OIL Mobilube HD...

Page 49: ...embly of the parts Look for the following synbols 47 Bolts with hexagonal head Bolts with round head In general assembly of machines should only be carried out by skilled service staff hav ing knowled...

Page 50: ...ded block from inside of U bracket Slide the three point lift frame over the U bracket and assemble together using the threaded U Bracket Pivot Pin block on the inside and the two square washers on th...

Page 51: ...ed so as not to interfere with installation of the gearbox skid and swathboard Save the fasten ers removed from the bottom of the cutter bar as they will be used later at the same location Figure 5 Pa...

Page 52: ...pin from lower connection link and stop link to allow installation of lower end of stabilizer 12 Pin stabilizer in appropriate top hole according to size of cutter bar Figure 8 Also refer to decal on...

Page 53: ...lbs Cutting Disc Offset 14 Remove bolts from hubs to allow installation of blade cutting discs Figure 10 Refer to illustration on next page for correct positioning of blade cutting discs Pay particul...

Page 54: ...CUTTING DISCS ARRANGEMENT Model HM2009 Model HM2007 Model HM2008 Working Direction Working Direction Working Direction Gearbox Gearbox Gearbox Blade Rotation A B C D C A A A B B B B B B A B A B D D C...

Page 55: ...low to rotate 17 Fasten rails to ends of frame as shown in Figures 13 14 and 15 Note that the rail on the inside end of the frame must be inserted through loops in the curtain Figure 13 Figure 12 Atta...

Page 56: ...that pawl must be inserted into place 10 30 mm 30 10 5 3 mm 10 40 mm 10 30 mm 30 10 5 3 mm before inner end of support is bolted to the upright bracket Refer to Figures 5 11 Fasten curtain to frame w...

Page 57: ...into place 24 The hook end of the safety chain will be attached to the tractor after the hay mower is mount ed to the tractor three point hitch The free end of the chain is then inserted through the b...

Page 58: ...56 Right Hand Swath Wheel Left Hand Swath Wheel OPTIONAL EQUIPMENT Right Hand Swathboard 12 35mm Shipped from factory with bolts in mounting bracket Shipped preassembled...

Page 59: ...roducts manufactured Because damage can occur to safety decals either through shipment use or reconditioning Bush Hog will upon request provide safety decals for any of our products in the field at no...

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Page 62: ...P O Box 1039 Selma AL 36702 1039 Telephone 334 872 6261 BUSH HOG L L C...

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