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Every Year:

Make sure that the vacuum pump is shut down and locked against
inadvertent start up

In case an inlet air filter (h) is installed:

Clean (with compressed air) or replace the inlet air filter (h)

Check the inlet screen (715), clean if necessary

Every 20000 Operating Hours, at the latest after
6 Years:

Change the synchronising gear oil

Changing Synchronising Gear Oil

Make sure that the vacuum pump is shut down and locked against
inadvertent start up

Remove the eyebolt (a)

Remove the lid (424)

Undo the venting valve (72) for venting

Place a drain tray underneath the drain plug (f, 80)

Open the drain plug (f, 80) and drain the oil

Make sure that the seal ring on the drain plug (f, 80) is serviceable,
replace if necessary

Firmly reinsert the drain plug (f, 80) together with the seal ring

Remove the venting valve (72) completely

Fill in new gear oil until the level is slightly above the middle of the
sight glass (e, 76)

Make sure that the seal ring on the venting valve (72) is undam-
aged, if necessary replace the venting valve (72)

Firmly reinsert the venting valve (72) together with the seal ring

Mount the lid (424)

Reinsert the eyebolt (a)

Dispose of the used oil in compliance with applicable regulations

Overhaul

CAUTION

_a

In order to achieve best efficiency and a long life the vacuum pump
was assembled and adjusted with precisely defined tolerances.

This adjustment will be lost during dismantling of the vacuum
pump.

It is therefore strictly recommended that any dismantling of the
vacuum pump that is beyond of what is described in this manual
shall be done by Busch service.

DANGER

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In case the vacuum pump conveyed gas that was contaminated
with foreign materials which are dangerous to health, harmful ma-
terial can reside in pores, gaps and internal spaces of the vacuum
pump.

Danger to health during dismantling of the vacuum pump.

Danger to the environment.

Prior to shipping the vacuum pump shall be decontaminated as
good as possible and the contamination status shall be stated in a
“Declaration of Contamination” (form downloadable from
www.busch-vacuum.com).

Busch service will only accept vacuum pumps that come with a com-
pletely filled in and legally binding signed “Declaration of Contamina-
tion” (form downloadable from www.busch-vacuum.com).

Removal from Service

Temporary Removal from Service

Prior to disconnecting pipes/lines make sure that all pipes/lines are
vented to atmospheric pressure

Recommissioning

Observe the chapter Installation and Commissioning (

Ú

page 5)

Dismantling and Disposal

DANGER

_age32

In case the vacuum pump conveyed gas that was contaminated
with foreign materials which are dangerous to health, harmful ma-
terial can reside in pores, gaps and internal spaces of the vacuum
pump.

Danger to health during dismantling of the vacuum pump.

Danger to the environment.

During dismantling of the vacuum pump personal protective
equipment must be worn.

The vacuum pump must be decontaminated prior to disposal.

Drain the oil

Make sure that materials and components to be treated as special
waste have been separated from the vacuum pump

Make sure that the vacuum pump is not contaminated with harm-
ful foreign material

According to the best knowledge at the time of printing of this manual
the materials used for the manufacture of the vacuum pump involve
no risk.

Dispose of the used oil in compliance with applicable regulations

Dispose of the vacuum pump as scrap metal

MM 1324, 1202, 1252, 1322, 1200, 1250, 1320 AV

Overhaul

0870133276 / 070328

page 9

72

424 615

76/77

80/81

Summary of Contents for Mink MM 1200 AV

Page 1: ...nstallation and Operating Instructions Vacuum Pumps Mink MM 1324 1202 1252 1322 1200 1250 1320 AV Busch Produktions GmbH Schauinslandstr 1 79689 Maulburg Germany 0870133276 070328 Modifications reserved ...

Page 2: ...pare Parts 15 Spare Parts Kits 15 Accessories 15 Oil 15 EC Declaration of Conformity 16 Technical Data 19 Busch All over the World in Industry 20 Preface MM 1324 1202 1252 1322 1200 1250 1320 AV page 2 0870133276 070328 Preface Congratulations on your purchase of the Busch vacuum pump With watchful observation of the field s requirements innovation and steady development Busch delivers modern vacu...

Page 3: ...rocess control and or vacuum relief valves it must be made sure that the mini mum allowed intake pressure will not be underrun Vacuum pumps MM 1322 AV and MM 1320 AV are thermally suitable for continuous operation at intake pressures down to 150 hPa abs 150 mbar abs By means of process control and or vacuum relief valves it must be made sure that the minimum allowed intake pressure will not be und...

Page 4: ...a4 The vacuum pump emits noise of high intensity in a narrow band Risk of damage to the hearing Persons staying in the vicinity of a non noise insulated vacuum pump over extended periods shall wear ear protection Transport Transport in Packaging Packed on a pallet the vacuum pump is to be transported with a forklift Transport without Packaging In case the vacuum pump is packed in a cardboard box w...

Page 5: ...rdboard paper electronics will touch the surface of the vacuum pump Make sure that the installation space or location is vented such that a sufficient cooling of the vacuum pump is warranted CAUTION_ac During operation the surface of the vacuum pump may reach tem peratures of more than 70 C Risk of burns Make sure that the vacuum pump will not be touched inadver tently during operation provide a g...

Page 6: ... a NEMA adaptor flange and a BoWex coupling Remove the NEMA adaptor flange I from the vacuum pump Pull the elastomer part V together with the hub III off the shaft of the vacuum pump Mount the NEMA adaptor flange I on the motor the bolts II are not part of the Busch scope of delivery Undo the cylinder screws VI and remove the elastomer part V from the hub III Make sure that the parallel key is ins...

Page 7: ...e vacuum pump and is permissible only after prior consultation with Busch Max allowed temperature of the inlet gas 40 C Standard version The gas shall be free from vapours that would condensate under the temperature and pressure conditions inside the vacuum pump Version Aqua The vacuum pump features the corrosion protection coating CPC and is capable of conveying water vapour Ú page 8 Conveying Co...

Page 8: ... to health harmful ma terial can reside in filters Danger to health during inspection cleaning or replacement of fil ters Danger to the environment Personal protective equipment must be worn during the handling of contaminated filters Contaminated filters are special waste and must be disposed of separately in compliance with applicable regulations CAUTION_ac During operation the surface of the va...

Page 9: ... foreign materials which are dangerous to health harmful ma terial can reside in pores gaps and internal spaces of the vacuum pump Danger to health during dismantling of the vacuum pump Danger to the environment Prior to shipping the vacuum pump shall be decontaminated as good as possible and the contamination status shall be stated in a Declaration of Contamination form downloadable from www busc...

Page 10: ...on connection g p The filter h on the suction connection g p is partially clogged Clean or replace the inlet air filter h respec tively Partial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure line with too small diameter Use larger diameter The valve disk of the inlet non return valve is stuck in closed or partially open position Disassembl...

Page 11: ...um pump starts but labours or runs noisily or rattles The drive motor draws a too high current compare with initial value after commission ing Loose connection s in the drive motor termi nal box Version with three phase motor Not all drive motor coils are properly con nected The drive motor operates on two phases only Check the proper connection of the wires against the connection diagram particul...

Page 12: ...clogging of filters or screens Partial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure line with too small diameter Use larger diameter Sectional Drawing Sectional Drawing MM 1324 1202 1252 1322 1200 1250 1320 AV page 12 0870133276 070328 ...

Page 13: ...w Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 North Harbour Auckland 1330 Tel 0 9 414 7782 Fax 0 9 414 7783 Find the list of Busch companies all over the world by the time of the publication of these installation and operating instructions on Ú page 16 rear cover page Find the up to date list of Busch companies and agencies all over the world on the internet at www busch ...

Page 14: ...ility 89 336 EEC Restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2002 95 EC have been designed and manufactured to the following specifications Standard Title of the Standard Harmonised Standards EN 12100 1 EN 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN 294 Safety of machinery Safety distance to prevent ...

Page 15: ...e r a t u r e r a n g e C A m b i e n t p r e s s u r e S y n c h r o n i s i n g g e a r o i l q t y l S y n c h r o n i s i n g g e a r o i l f i l l e d e x w o r k s W e i g h t k g MM 1324 AV 50 60 200 3 0 1500 160 70 0 40 atmospheric 1 BP Enersyn HTX 220 225 60 3 6 1800 192 74 233 MM 1202 AV 50 100 4 0 3000 200 75 234 60 4 8 3600 240 79 236 MM 1252 AV 50 4 5 3000 250 75 238 60 5 5 3600 300 7...

Page 16: ... 82 71 426 342 Ireland Busch Ireland Ltd A10 11 Howth Junction Business Centre Kilbarrack Dublin 5 Tel 00353 1 832 1466 Fax 00353 1 832 1470 Israel Busch Israel Ltd 1 Mevo Sivan Street Qiryat Gat 82022 Israel Tel 972 0 8 6810485 Fax 972 0 8 6810486 Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 0362 370 91 Fax 0362 370 999 Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsu...

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