Burley Plus Trailercycle Bike Conversion Kit Owner'S Instruction Manual Download Page 11

Maintaining Your Burley:

•  Inspect chain, chainring and rear cog(s); replace if worn.
•  Clean and lubricate pivot points on derailleur (Piccolo only), wipe excess lubricant  

to prevent dirt buildup.

•  Inspect derailleur cable for fraying and replace as necessary (Piccolo only).
•  Adjust shifting as necessary (Piccolo only).
•  Ensure that chain is not loose (Kazoo only); tighten chain by moving hub  

back if needed.

•  Check wheel for trueness; inspect for cracks at spoke hole or sidewall.  

Retrue or replace if necessary.

•  Verify that bottom bracket spins smoothly and doesn’t exhibit any play; tighten fixing 

bolts for crank arms.

•  Disassemble bearings in hitch and hub and repack with grease if needed.
•  Repair or replace any worn-out parts.

Fastener Torque Specifications:

Correct tightening torque of threaded fasteners is very important to your safety. Always 
tighten fasteners to the correct torque. In case of a conflict between the instructions in 
this manual and information provided by a component manufacturer, consult with your 
dealer or the manufacturer’s customer service representative for clarification. Bolts 
that are too tight can stretch and deform. Bolts that are too loose can move and fatigue. 
Either mistake can lead to a sudden failure of the bolt.
Always use a correctly calibrated torque wrench to tighten critical fasteners on your 
bike. Carefully follow the torque wrench manufacturer’s instructions on the correct way 
to set and use the torque wrench for accurate results.

  Bike Component

Torque values   N·m (in-lb)

page

 Frame coupling bolts

6-8 N·m (53-70 in-lb)

2

 Wheels

Axle Nuts: 29-44 N·m (260-390 in-lb)   
QR: Resistance from halfway to full closure

3

 Stem/steerer clamp

Threadless Headset Stem Cap Bolt: 4-8 N·m (35-70 in-lb)   
Threadless Stem Double Binder Bolt: 6-9 N·m (50-85 in-lb)

4

 Handlebar clamp/faceplate

5-6 N·m (45-55 in-lb)

4

 Brake/control lever clamps

Brake lever clamp: 3-8 N·m (30-70 in-lb)   
Twist Shifter clamp: 6-8 N·m (53-70 in-lb)

5-6

 Brake mounting bolts

8-10 N·m (70-85 in-lb)

5-6

 Pedals

23-39 N·m (200-350 in-lb)

 Seat post clamp

4-6 N·m (35-60 in-lb)  
QR: Resistance from halfway to full closure

 Seat rail clamp

20-39 N·m (174-347 in-lb)

9.

Summary of Contents for Plus Trailercycle Bike Conversion Kit

Page 1: ...Owner s Instruction Manual Trailercycle Bike Conversion Kit Compatible with 2012 and newer Piccolo and Kazoo Burley...

Page 2: ...Ride 8 Safety Guidelines 9 Maintaining Your Burley Torque Specifications 10 Warranty Important Before using your trailercycle bike conversion kit please familiarize yourself with this Burley manual Se...

Page 3: ...assembly 2 Wheel assembly 3 Front brake assembly short cable 4 Rear brake assembly long cable 5 Parts bag Additional Parts not included 1 Trailercycle frame 1 handlebar Required Tools not included 4m...

Page 4: ...bar 2 Insert end of Burley Plus front frame tube into frame coupling and align so that detent button engages in detent hole in frame as shown above Progressively tighten clamp bolts alternating betwee...

Page 5: ...dropout slots as shown above Make sure axle nuts and retention washers are on the outside of the forks 2 Begin tightening axle nuts and insert the bent tab of the retention washer into the small hole...

Page 6: ...hown above Center handlebar and tighten face plate bolts to 5 6 N m 45 55 in lb 3 When gear shifter is present Piccolo before step 2 route cable under frame and secure to the right most cable guide 4...

Page 7: ...pads so that they are in line with sides of rim and do not contact tire during brake operation 4 Route brake cable through frame triangle crossing to the left side of frame and attach to left most ca...

Page 8: ...red between brake pads and tighten nut to 8 10 N m 70 85 in lb 3 If necessary adjust brake pads so that they are in line with sides of rim and do not contact tire during brake operation 4 Route cable...

Page 9: ...monthly Inspect bike for loose fasteners Inspect pedals for smooth operation Ensure chain is clean and lubricated Check and tighten all hardware especially frame coupling bolts according to fastener t...

Page 10: ...ssure recommended on the tire sidewall Check pressure before each use Do not use higher pressure or knobby tires Be sure axle nuts are properly tightened Do not use off road Do not use at night withou...

Page 11: ...component manufacturer consult with your dealer or the manufacturer s customer service representative for clarification Bolts that are too tight can stretch and deform Bolts that are too loose can mov...

Page 12: ...CULAR PURPOSE The duration of any implied warranties including any implied warranty of merchantability or fitness for a particular purpose that may exist during the express warranty period are express...

Page 13: ...ec Drive Eugene OR 97402 USA P 541 687 1644 800 423 8445 F 541 687 0436 burley burley com Burley com Copyright 2012 by Burley Design LLC Burley is a registered trademark of Burley Design LLC New 03 12...

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