Burley KAZOO Owner'S Instructions Manual Download Page 7

Safety Checklist

Note:

 Adult lead cyclist must weigh at least twice as much as

trailing child

Before Each Ride:

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  Maximum child weight 85 lbs./31.73 kg.

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  Hitch tightly attached

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  Moose Rack securely attached to bicycle

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  Handlebars, seat and wheel secured

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  Trailercycle tire inflated to recommended pressure 

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  Helmets for both riders

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  Powerful brakes on bicycle

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  Bicycle safety check, especially brakes and tires

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  Safety flag and reflectors in place

Trailercycle Maintenance 
and Care

Hitch Maintenance

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  Inspect headset, hitch-spindle, safety pins, and hitch knob 

assemblies before each ride to ensure that all are tightly 
assembled, and that safety pin lever and safety pins can slide 
freely. 

FIGURE B

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  Maintain hitch-spindle assembly like a bicycle hub.

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  Tighten hitch-spindle nuts.

Every-Other-Month Maintenance

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  Inspect hitch for damage and loose fasteners. Safety pin lever 

and safety pins must slide freely.

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Clean and lubricate hitch bolt and threads on rack; keep oil clear 
of bike’s brake and rim surfaces.

Clean and lubricate chain.

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Inspect hitch-spindle and headset for smooth operation;  
tighten all nuts.

Check and tighten all mounting screws and hardware on both 
trailercycle and Moose Rack, especially handlebar stem bolts.

Inspect frame tubing and hardware for cracks, damage, or  
loose parts.

Inspect tire for cracks or worn spots. 

Repair or replace any damaged or worn-out parts.

Annual Maintenance

Note:

 If you are riding in rain, perform this maintenance every 

six months.

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Clean and lubricate pivot points on derailleur; wipe excess oil to 
prevent dirt buildup.

Inspect derailleur cable for fraying and replace as necessary.

Adjust gears as necessary.

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  Verify that seat is properly positioned and tightened securely.

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Tighten all nuts and screws on trailercycle and Moose Rack.

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Check wheel for trueness; inspect for cracks at spoke hole or 
sidewall. Retrue or replace if necessary.

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Verify that bottom bracket spins smoothly and doesn’t exhibit 
any play; tighten fixing bolts for crank arms.

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Disassemble and repack bearings in headset, hitch-spindle, hub, 
and pedals.

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Inspect chain, chainring, and rear cogs; replace if worn.

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Repair or replace any damaged or worn-out parts.

Hitch Knob

Release lever to engage safety pins 

Headset Lock Nut

Hitch-Spindle Nut

Safety Pin Hole

Tongue

Hitch Plate

Lever with safety

pins retracted

beneath top tubing of rack

FIGURE B

IMPORTANT

FAILURE TO MAINTAIN YOUR BURLEY TRAILERCYCLE PROPERLY 

CAN RESULT IN ACCIDENT AND SERIOUS INJURY. 

B U R L E Y   P I C C O L O   A N D   K A Z O O   O W N E R ’ S   I N S T R U C T I O N   A N D   S A F E T Y   M A N U A L            

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Summary of Contents for KAZOO

Page 1: ...trailercycle Piccolo model shown Owner s Instruction and Safety Manual ...

Page 2: ...arts Inventory 3 Safety Guidelines 4 Trailercycle Assembly 5 Moose Rack Installation 6 Hitching Trailercycle to Your Bicycle 7 Safety Checklist 7 Maintenance and Care 8 Warranty Trailercycle Owner s Instruction and Safety Manual ...

Page 3: ...nual 2 The trailercycle is designed for children ages 4 10 with sufficient coordination to pedal and adequate strength to hold on to the handlebars tightly If your child is physically or mentally impaired consult your physician as to whether your child can safely ride Take short rides stop frequently Instruct your child to remain alert and to keep their feet on pedals and hands on handlebars at al...

Page 4: ...ure that the minimum insertion mark or at least 2 63 5mm on the seat post remains inside the frame 6 To install handlebar remove face plate place handlebar into clamp and replace face plate clamping handlebar to stem Center handlebar in stem Tighten bolts 7 Insert trailercycle tongue into hitch spindle and tighten both nuts securely Photos 2A and 2B 2A Before tongue insertion 2B After nuts tighten...

Page 5: ...ude above top of rack excess length can be trimmed with a hacksaw Mark stays then remove stays to cut 6 Reinstall stays and tighten all nuts Recommended torque M6 Nuts 6 8 N m Newton meter M5 Screws 4 5 N m 4 Band Clamps 5 3 Stays adjust as indicated by arrows Rack Stays RACK MUST BE LEVEL WHEN PULLING A TRAILERCYCLE A NON LEVEL RACK CAN ADVERSELY AFFECT BICYCLE HANDLING RESULTING IN AN ACCIDENT O...

Page 6: ... BE ATTACHED TO BURLEY MOOSE RACK USING ONLY BURLEY HARDWARE RACK OR HARDWARE FROM OTHER SUPPLIERS MAY BREAK OR DETACH RESULTING IN ACCIDENT AND SERIOUS INJURY WARNING IMPORTANT KNOB MUST BE TIGHTENED AND SAFETY PINS ENGAGED BEFORE USE DO NOT USE YOUR TRAILERCYCLE IF YOU ARE UNABLE TO SECURELY TIGHTEN KNOB OR GET FULL ENGAGEMENT OF THE SAFETY PINS IMPORTANT BEFORE USING YOUR TRAILERCYCLE BE SURE H...

Page 7: ...Moose Rack especially handlebar stem bolts l Inspect frame tubing and hardware for cracks damage or loose parts l Inspect tire for cracks or worn spots l Repair or replace any damaged or worn out parts Annual Maintenance Note If you are riding in rain perform this maintenance every six months l Clean and lubricate pivot points on derailleur wipe excess oil to prevent dirt buildup l Inspect deraill...

Page 8: ... of parts or instructions neglect abuse accident and or normal wear The warranty does not cover any trailer used for rental competition or commercial use or the cost of repair or replacement for any bicycle or equipment other than the Burley trailercycle and rack Burley neither assumes nor authorizes any person to assume any other liability in connection with this Burley product and there are no o...

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