Bürkert 8619 multiCELL WM AC Page 42 Operating Instructions Manual Download

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INSTALLATION AND WIRING

7.1

Safety instructions

DANGER

Risk of injury due to electrical voltage.

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If a 12..36 V DC wall-mounted version is installed either in a wet environment or outdoors, all the electrical
voltages must be of max. 35 V DC.

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Before carrying out work on the system, disconnect the electrical power for all the conductors and isolate it.

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All equipment connected to the device must be double insulated with respect to the mains according to the
standard IEC 61010-1:2010.

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Observe all applicable accident protection and safety regulations for electrical equipment.

WARNING

Risk of injury due to non-conforming installation.

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Electrical installation can only be carried out by qualified and skilled staff with the appropriate tools.

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Fit a circuit breaker or a switch to the electrical installation in which the device is installed.

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Install the circuit breaker or the switch in a place which is easy to reach.

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Identify the circuit breaker or the switch as the electrical power cut-off system for the device.

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Install appropriate overload safety devices. For a version powered by 110...240 V AC, insert overcurrent pro-
tective devices in the live conductor and in the neutral conductor.

▶

Do not power a device, version 12...36 V DC, with an alternating voltage or with a direct voltage higher than
36 V DC.

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Do not power a device, version 110...240 V AC, with a direct voltage or with an alternating voltage higher
than 240 V AC.

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Observe the standard NF C 15-100 / IEC 60634.

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Use preferably probes or sensors sold by Bürkert.

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Read and follow the Operating Instructions manuals of all the instruments connected to the device.

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On a 8619 multiCELL WM, only authorized personnel may insert in or remove the memory card from the
reader/recorder.

Risk of injury due to unintentional switch on of power supply or uncontrolled restarting of the
installation.

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Take appropriate measures to avoid unintentional activation of the installation.

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Guarantee a set or controlled restarting of the process subsequent to any intervention on the device.

For the Ethernet installation, observe the standard ISO / IEC 61918.

Protect this device against electromagnetic interference, ultraviolet rays and, when installed outdoors, the
effects of the climatic conditions.

Installationandwiring

Type 8619

English

Summary of Contents for 8619 multiCELL WM AC

Page 1: ...Operating Instructions from software version B 00 01 Type 8619 8619 multiCELL WM AC 8619 multiCELL WM DC 8619 multiCELL Modular transmitter controller ...

Page 2: ...serve the right to make technical changes without notice Technische Änderungen vorbehalten Sous réserve de modifications techniques Bürkert SAS 2017 Operating Instructions 1710 00_EU ML 00569042 Original_FR ...

Page 3: ...ruction of a 8619 multiCELL WM DC 15 5 4 Construction of a 8619 multiCELL WM AC 16 5 5 Description of the LEDs for the connection to the network Industrial Ethernet only 17 5 6 Functional diagram 18 5 7 Description of the rating plate 22 6 TECHNICAL DATA 26 6 1 Conditions of use of the 8619 multiCELL 26 6 2 Conditions of use of the 8619 multiCELL WM DC 26 6 3 Conditions of use of the 8619 multiCEL...

Page 4: ...on and the dynamic keys 75 8 4 Entering text 77 8 5 Entering a numerical value 78 8 6 Description of the icons 79 8 7 Operating levels 80 8 8 Process level 81 8 9 Configuration level access 82 8 10 Parameters menu 83 8 11 Calibration menu 132 8 12 Diagnostics menu 150 8 13 Tests menu 156 8 14 Information menu 158 8 15 Structure of the configuration menus 159 8 16 Process inputs or values or proces...

Page 5: ...10 SPARE PARTS AND ACCESSORIES 190 10 1 Additional documentation 190 11 PACKAGING AND TRANSPORT 191 12 STORAGE 191 13 DISPOSAL OF THE DEVICE 191 5 English ...

Page 6: ...6 English ...

Page 7: ...ord device 8 1 3 Definition of the word Industrial Ethernet 9 1 4 Validity of the Operating Instructions 9 3 BASIC SAFETY INFORMATION 10 4 GENERAL INFORMATION 11 4 1 Manufacturer s address and international contacts 11 4 2 Warranty conditions 11 4 3 Information on the internet 11 7 English ...

Page 8: ...Warns against a potentially dangerous situation Failure to observe this warning can result in serious injury or even death CAUTION Warns against a possible risk Failure to observe this warning can result in substantial or minor injuries NOTE Warns against material damage Important advice or recommendations Refers to information contained in the Operating Instructions or in other documents Indicate...

Page 9: ...ending on the modules fitted and the measurement sensors connected for the acquisition processing transmission and regulation of physical parameters such as pH ORP conductivity tem perature flow rate Use the device only in combination foreign devices or foreign components recommended or approved by Bürkert Protect the device against electromagnetic interference ultraviolet rays and when installed ...

Page 10: ...device in explosive atmospheres Do not use the device in an environment incompatible with the materials it is made of Do not subject the device to mechanical loads Do not make any modifications to the device Prevent any unintentional power supply switch on Only qualified and skilled staff can carry out the installation and maintenance work Guarantee a defined or controlled restarting of the proces...

Page 11: ...dresses of our international sales offices are available on the internet at www burkert com 4 2 Warranty conditions The condition governing the legal warranty is the conforming use of the device in observance of the operating condi tions specified in the Operating Instructions 4 3 Information on the internet You can find the Operating Instructions and technical data sheets regarding the type 8619 ...

Page 12: ...12 Type 8619 English ...

Page 13: ...rithmetic functions 19 5 6 2 Function MATH 19 5 6 3 Function PASS 20 5 6 4 Function REJECT 20 5 6 5 Function DEVIAT 20 5 6 6 Function PROP proportional 20 5 6 7 Function ON OFF 20 5 6 8 Function Flow rate measurement 20 5 6 9 Function PID 21 5 6 10 Function Time dosing 21 5 6 11 Function Volume dosing 21 5 6 12 Function Concentration 21 5 6 13 Function Datalogger on memory card 21 5 7 Description ...

Page 14: ...uts identified by DO digital output D 1 to 6 slots 4 slots for an Ethernet version for the extension modules Possible extension modules Module with light grey connector for connection of a pH sensor or oxidation reduction potential sensor and or a temperature sensor Module with green connector for connection of a conductivity sensor and or a temperature sensor Module with black connector with two ...

Page 15: ...on modules Module with light grey connector for connection of a pH sensor or oxidation reduction potential sensor and or a temperature sensor Module with green connector for connection of a conductivity sensor and or a temperature sensor Module with black connector with two 4 20 mA current outputs and two digital outputs Module with orange connector with two analogue inputs and two digital inputs ...

Page 16: ...dules Module with light grey connector for connection of a pH sensor or oxidation reduction potential sensor and or a temperature sensor Module with green connector for connection of a conductivity sensor and or a temperature sensor Module with black connector with two 4 20 mA current outputs and two digital outputs Module with orange connector with two analogue inputs and two digital inputs If a ...

Page 17: ... Location of the LEDs of an RJ45 connector LEDs Behaviour Meaning Link Act LED yellow ON fast blinking Connection to the parent protocol layer is established Data are being exchanged ON slow blinking No connection to the protocol layer OFF No connection to the network Link LED green ON Connection to the network is established OFF No connection to the network Tab 1 Description of the LEDs of an RJ4...

Page 18: ...x sensor Ethernet data 3 Temperature sensor Pt100 Pt1000 Display Memory card 1 Simultaneously active 2 PVN Process value network Process values coming from a network controller for example a PLC via the Ethernet network see chap 8 10 24 page 125 3 Ethernet data values coming from the 8619 MultiCELL via the Ethernet network to a network controller for example a PLC Refer to the supplement related t...

Page 19: ...y Standard on all models Formula A or B may be the result of another function α op1 A op2 β op3 B op4 γ where α b and γ are constants op1 is op2 is or or or op3 is or or or op4 is or The arithmetic operations op1 op2 op3 op4 follow the usual mathematical order operation order from the left to the right if and are used in the same equation Example a A b B γ Use Operation between two values No autom...

Page 20: ...PROP proportional Availability Standard on all models Formula 100 0 process parameter scal scal Use Calculation of an output proportional to a bounded input 5 6 7 Function ON OFF Availability Standard on all models Formula ON OFF control Use For all input types 5 6 8 Function Flow rate measurement Availability Standard on models 560205 560213 565984 to 565987 569259 to 569261 569268 to 569270 5692...

Page 21: ...sing function 5 6 11 Function Volume dosing Availability Optional see section 8 10 4 Use Dedicated to the cooling towers Metering of a specific volume of water and activation of an actuator during a specific period in order to add a product and finally reset of the water volume to zero 5 6 12 Function Concentration Availability Optional see section 8 10 4 Use The concentration graphs for certain c...

Page 22: ... 11 13 3 8 Fig 5 Description of a rating plate example 1 Type of the device 2 Electrical power supply 3 Ambient temperature range 4 Protection rating 5 Serial number 6 Conformity marking 7 Warning Before using the device take into account the technical specifications given in the Operating Instructions 8 Construction code 9 Device fitted with a memory card reader 10 Characteristics of the extensio...

Page 23: ...Additional markings only for an Ethernet version Modbus TCP Fig 6 Marking with the protocols example DC B0 58 FF FF FF Fig 7 Marking with the MAC address of the device example 23 Description Type 8619 English ...

Page 24: ...24 Type 8619 English ...

Page 25: ...ations of the 8619 multiCELL WM AC 32 6 10 Specifications common to all the versions 33 6 10 1 Specifications of the memory card reader recorder 33 6 10 2 Flow rate measurement 33 6 10 3 Specifications of the Input module 34 6 10 4 Specifications of the output module OUT 34 6 10 5 Specifications of the pH ORP module 35 6 10 6 Specifications of the conductivity module COND 36 6 10 7 Specifications ...

Page 26: ...9 multiCELL WM DC Ambient temperature without extension modules 1 with extension modules 1 10 75 C 10 60 C Air humidity 85 not condensing Height above sea level max 2000 m Protection rating according to EN 60529 IP65 IP67 if the following conditions are met Body of each cable gland tightened with a torque of 5 5 N m 20 4 06 lbf ft 20 at the factory Cable glands blanked off or wired Nut of each cab...

Page 27: ...ee 3 according to EN 61010 1 if the following conditions are met Housing tightly closed The 4 screws of the cover are tightened crosswise at a torque of 1 4 N m 20 1 03 lbf ft 20 Category of installation Category II according to UL 61010 1 1 with a memory card available as an accessory order reference 564072 If a different memory card is used observe the operating temperatures given by the manufac...

Page 28: ...sing and fastener PPO Wall mounting housing wall mounting fastening plate cable glands protective cap for LCD display hinge stiffener PA66 Protective blank for a slot without connection terminal PA66 Seal Silicone Front panel and keys PC silicone Terminal support plate Stainless steel 304 Terminal blocks PBT contacts in gold plated copper alloy Port for an RJ45 connector Housing copper alloy and t...

Page 29: ...aterials of the 8619 multiCELL PBT contacts in gold plated copper alloy Silicone PVC PA66 PA66 Stainless steel 304 PC PA66 Stainless steel 316 A4 copper alloy thermoplastic gold plated contacts Fig 9 Component materials of the 8619 multiCELL WM 6 6 Dimensions Please refer to the technical data sheets of the device available at www burkert com 29 Technical data Type 8619 English ...

Page 30: ...Switching threshold Von 5 36 V DC Switching threshold Voff 2 V DC Input impedance 3 kW Galvanically isolated Protected against polarity reversal and voltage spikes Frequency 0 5 2500 Hz All analogue outputs AO 4 20 mA current Any connection mode in sink or source mode Galvanically isolated Protected against polarity reversal Max loop impedance 860 W at 30 V DC 610 W at 24 V DC 100 W at 12 V DC All...

Page 31: ...s DI Switching threshold Von 5 36 V DC Switching threshold Voff 2 V DC Input impedance 3 kW Galvanically isolated Protected against polarity reversal and voltage spikes Frequency 0 5 2500 Hz All analogue outputs AO 4 20 mA current Any connection mode in sink or source mode Galvanically isolated Protected against polarity reversal Max loop impedance 1100 W at 36 V DC 610 W at 24 V DC 100 W at 12 V ...

Page 32: ...serve the maximum permissible load as a function of the ambient temperature See the derating curves Fig 10 8619 multiCELL WM AC without extension module 8619 multiCELL WM AC with extension module Maximum current of the load Ambient temperature A C 20 0 10 10 20 30 40 50 60 70 0 0 6 1 1 0 1 80 0 8 1 3 Fig 10 Derating curves of the maximum permissible current depending on the ambient temperature All...

Page 33: ...ule are activated Max 4 A for an Ethernet version if the device has 4 output modules 6 10 Specifications common to all the versions 6 10 1 Specifications of the memory card reader recorder We recommend to use the 8 GB SDHC memory card available at Bürkert because it has been tested with and validated to operated with the device A memory card with a different capacity or from another manufacturer c...

Page 34: ... 1 5 µA Voltage 0 5 V DC or 0 10 V DC Max voltage 36 V DC Impedance 110 kW Resolution 1 mV 6 10 4 Specifications of the output module OUT Power consumption 0 1 VA All digital outputs DOx Transistor Any connection mode in NPN or PNP mode Galvanically isolated Protected against short circuits Max voltage 36 V DC Max frequency 2000 Hz Maximum current consumption allowed see section 6 7 6 8 or 6 9 All...

Page 35: ...error Electrochemical Power consumption 0 1 VA Measurement of the oxidation reduction potential Oxidation reduction potential measurement range Resolution of the potential difference measurement Systematic variation in the potential dif ference measurement Oxidation reduction potential probe type 2000 2000 mV 0 1 mV 1 mV ORP probe error Electrochemical Temperature measurement Measurement range Mea...

Page 36: ...sistivity measurement with connected conductivity sensor Measurement range Measurement resolution Systematic variation in the measurement without sensor 0 500 W cm 100 MW cm depends on the conductivity sensor 10 1 W cm 0 5 of the measured value conductivity sensor error Temperature measurement Measurement range Measurement resolution Systematic variation in the measurement Temperature sensor type ...

Page 37: ...Modbus function codes 3 4 16 23 Read write register Max 125 read registers and 123 write registers per telegram Message mode Server Input Target to Originator All diagnostics and errors informations are with the highest priority and can be read by a PLC see the specific protocol manual AI DI AO DO value status unit Device and modules status Functons value status Output Originator to Target 20 Proc...

Page 38: ...ed conformance class CC B Media Redundancy for ring topology MRP client is supported Minimum cycle time 64 ms Input cyclic data device to IO controller or device to IO supervisor All diagnostics and errors informations are with the highest priority and can be read by a PLC see the specific protocol manual AI DI AO DO value status unit Device and modules status Functons value status Output cyclic d...

Page 39: ...ard objects Identity 0x01 Message Router 0x02 Assembly 0x04 Connection Manager 0x06 DLR 0x47 QoS 0x48 TCP IP Interface 0xF5 EtherNet Link 0xF6 RPI Requested Packet Interval minimum 100 ms maximum 9999 ms Input Consumer to Producer or Adapter to Scanner All diagnostics and errors informations are with the highest priority and can be read by a PLC see the specific protocol manual AI DI AO DO value s...

Page 40: ...40 Type 8619 English ...

Page 41: ...a 8619 multiCELL WM 51 7 3 8 Wiring the inputs and outputs on the main board M0 52 7 3 9 Examples of the connection of flowmeters to a 8619 multiCELL 53 7 3 10 Examples of the connection of a solenoid valve to a 8619 multiCELL WM 54 7 3 11 Identifying the pins on the extension modules 55 7 3 12 Wiring the Industrial Ethernet 56 7 3 13 Connection example of the Ethernet module 57 7 3 14 Wiring the ...

Page 42: ...overload safety devices For a version powered by 110 240 V AC insert overcurrent pro tective devices in the live conductor and in the neutral conductor Do not power a device version 12 36 V DC with an alternating voltage or with a direct voltage higher than 36 V DC Do not power a device version 110 240 V AC with a direct voltage or with an alternating voltage higher than 240 V AC Observe the stand...

Page 43: ...thickness of the door of the enclosure or cabinet is less than 4 mm Ensure there will be sufficient space around the cut out hole and on the inside of the cabinet to easily accommodate the 4 fasteners Cut a hole in the door of the enclosure or electrical cabinet according to standard CEI 61554 1999 DIN 43700 Body Screw x4 Step 2 Prepare the 4 fasteners Insert a screw into each device Tighten the s...

Page 44: ...e screwed into the housing at the factory with a torque of 5 5 N m 4 06 lbf ft Before installing the wall mounting housing on its support check that the bodies of the cable glands are tight ened If the bodies of the cable glands are loose tighten them with a torque of 5 5 N m 20 4 06 lbf ft 20 The 8619 multiCELL WM is installed on a support using the wall mounting fastening plate Choose a location...

Page 45: ...diagram to the left Use 4 screws of 6 mm diameter which will support the weight of the device and are suitable for the support Insert a washer for each screw Insert the 4 screws in the wall mounting fastening plate and in the holes drilled in the support Tighten the 4 screws in a crosswise manner with a maximum torque of 5 3 N m 3 91 lbf ft slides runners Step 3 Installing the device on the fasten...

Page 46: ...tions for wiring a 8619 multiCELL WM NOTE On a 8619 multiCELL WM the ribbon cable which connects the display to the electronic board can be damaged Open and close the cover of the housing with care Do not pinch the ribbon cable Do not pull the ribbon cable Manipulate the ribbon cable with care If the ribbon cable is disconnected reconnect it with care NOTE A 8619 multiCELL WM may be damaged if the...

Page 47: ...tiple entry seal Cross section of the local earth connection conductor 12 36 V DC versions 0 75 1 5 mm Cross section of the protective earth connection conductor 110 240 V AC versions min 1 5 mm2 Rigid conductor cross section H05 07 V U 0 2 1 5 mm2 stripped over 7 mm Flexible conductor cross section H05 07 V K 0 2 1 5 mm2 stripped over 7 mm Cross section of a conductor with a non insulated lug 0 2...

Page 48: ...E T T T T FE Electrical power supply Removable screw terminals 21 positions black Fig 13 Wiring the 12 36 V DC electrical supply for a 8619 multiCELL 7 3 4 Wiring the 12 36 V DC electrical supply for a 8619 multiCELL WM DC Use a filtered and regulated 12 36 V DC electrical power supply Use the rightmost cable gland for the electrical power supply cable Wire the 12 36 V DC power supply for a 8619 m...

Page 49: ...ons green Electrical power supply FE 12 36 VDC FE FE FE M0 M1 M2 M3 M4 M5 M6 PWR OUT MEMORY CARD FE 12 36 VDC 12 36 VDC Fig 14 Wiring the 12 36 V DC electrical supply for a 8619 multiCELL WM 49 Installation and wiring Type 8619 English ...

Page 50: ...e electrical power supply cable Wire the 110 240 V AC power supply for a 8619 multiCELL WM AC on a terminal block marked 110 240 V AC Connect the protective earth of the installation to the earth screw of the device see section 5 Fig 3 using a lug with an eyelet suitable for the M4 earth screw and earth conductor Tighten with a torque of 1 N m 20 0 74 lbf ft 20 L Live conductor N Neutral conductor...

Page 51: ...ELL 7 3 7 Supplying an external instrument via a 8619 multiCELL WM The device can be used to supply power to several external instruments such as flow sensors or conductivity sensors for example To supply power to an external instrument connect it to a positive and negative screw terminal on the terminal block POWER OUT The voltage available on the green terminal block POWER OUT of a 8619 multiCEL...

Page 52: ... AO1 AO2 FE FE D D D D FE I I I I FE T T T T FE 0 VDC 12 36 VDC 0 VDC 12 36 VDC 0 VDC 12 36 VDC 12 36 VDC 0 VDC 0 VDC 5 36 VDC 0 VDC 5 36 VDC Load 2 Load 1 1st 4 20 mA input at external instrument 2nd 4 20 mA input at external instrument 1st digital output at external instrument 2nd digital output at external instrument digital inputs digital outputs analogue outputs DI1 DI2 AO1 AO2 DO1 and DO2 de...

Page 53: ...erminals 21 posi tions black Fig 19 Wiring 2 flow sensors type 8030 via 2 connectors type 2508 12 36 VDC V SUPPLY PWR OUT DI1 FE DI2 DO2 DO1 AO1 AO2 FE FE V FE FE D D D D FE I I I I FE T T T T FE X VDC 1 2 3 4 5 6 4 20 V V PE Pls Pls 8077 8041 Removable screw terminals 21 posi tions black Red Black White Electrical pow er supply FE functional earth Fig 20 Wiring a flow sensor type 8077 and a flow ...

Page 54: ...ct a flyback diode in parallel to the solenoid valve If the solenoid valve is connected via a type 2508 connector this connector is available with an integrated flyback diode Removable screw terminals 21 positions black DI1 FE DI2 DO2 DO1 AO1 AO2 FE FE D D D D FE I I I I FE T T T T FE 0 VDC 12 36 VDC Solenoid valve Fig 21 Wiring a solenoid valve to the main board M0 of the device 54 Installation a...

Page 55: ... 22 enables labelling of the terminals Terminal No 9 Terminal No 1 MEMORY CARD M0 M1 M3 M5 M2 M4 M6 DI1 DI2 FE AO1 AO2 FE DO1 DO2 FE SUPPLY PWR OUT Terminal No 9 Terminal No 1 MEMORY CARD M0 M1 M5 M2 M4 M6 SUPPLY DI1 DI2 FE AO1 AO2 FE DO1 DO2 FE PORT1 PORT2 PWR OUT Fig 22 Identifying the terminals on the extension modules 55 Installation and wiring Type 8619 English ...

Page 56: ...ctor for industrial use Shielded cable minimum required FTP Minimum category 5e CAT 5 Length max 100 m To make sure the door of the device can be fully closed use RJ45 male connectors with maximum dimensions of 45 mm including the bend radius of the Ethernet cable Insert the cable via the cable gland of the device Insert the wires as specified by the manufacturer of the RJ45 male connector and acc...

Page 57: ...7 3 13 Connection example of the Ethernet module 8619 PORT1 PORT2 Computer PLC Fig 24 Connection example of a computer and a PLC to the Ethernet module 57 Installation and wiring Type 8619 English ...

Page 58: ...VDC 0 VDC 5 36 VDC 0 VDC 2nd digital output at external instrument 1st digital output at external instrument 1st 0 4 20 mA output at external instrument 2nd 0 4 20 mA output at external instrument digital inputs analogue inputs designation in the configuration menus of the Mx additional input module FE functional earth Fig 25 Connecting the analogue inputs to a 2 wire current transmitter and conne...

Page 59: ...he analogue input AI2 in sinking mode to a 3 wire current transmitter for example type 8025 with relay outputs and connecting the digital inputs of the module INPUT 1 A A A A FE D D D D 0 VDC 12 36 VDC 0 VDC 12 36 VDC 2 3 4 5 6 7 8 9 V 12 36 VDC 0 VDC AI1 AI2 DI1 DI2 Removable screw termi nals 9 positions orange designation in the configuration menus of the Mx additional input module 2nd digital o...

Page 60: ... M12 male fixed connector Module INPUT of the device 12 30 VDC 1 A A A A FE D D D D 2 3 4 5 6 7 8 9 AI1 AI2 DI1 DI2 1 2 3 4 5 Removable screw terminals 9 positions orange Chlorine sensor with 5 pin M12 male fixed connector Module INPUT of the device Electrical supply to the chlorine sensor FE functional earth Fig 28 Possible connections of a chlorine sensor type 8232 order code 568523 or 568524 po...

Page 61: ...tive supply Brown Negative supply V SUPPLY PWR OUT DI1 FE DI2 DO2 DO1 AO1 AO2 FE FE V FE FE D D D D FE I I I I FE T T T T FE 1 A A A A FE D D D D 2 3 4 5 6 7 8 9 AI1 AI2 DI1 DI2 9 30 VDC Removable screw terminals 9 positions orange Green Yellow White Brown Module INPUT of the device Electrical power supply of the device M0 Removable screw terminal 21 positions black Chlorine sensor mV version FE f...

Page 62: ...12 36 VDC 0 VDC 12 36 VDC 12 36 VDC 0 VDC 2 3 4 5 6 7 8 9 AO1 AO2 DO1 DO2 Removable screw termi nals 9 positions black Load 2 Load 1 1st 4 20 mA input at external instrument 2nd 4 20 mA input at external instrument digital outputs analogue outputs designation in the configuration menus of the Mx output module FE functional earth Fig 31 Wiring the output module OUT 62 Installation and wiring Type 8...

Page 63: ...7 8 9 Oxidation reduction potential measurement electrode Reference electrode Temperature sensor Strap not delivered FE functional earth Fig 32 Wiring a redox sensor and a Pt100 or Pt1000 temperature sensor to a pH ORP module Removable screw terminals 9 positions grey ME RE RE GD CG FE SE TS TS 1 2 3 4 5 6 7 8 9 pH measurement electrode Reference electrode Temperature sensor Oxidation reduction po...

Page 64: ...ections to the pH ORP module ME RE RE GD CG FE SE TS TS 1 2 3 4 5 6 7 8 9 Removable screw terminals 9 positions grey Oxidation reduction potential measurement electrode Reference electrode Temperature sensor Strap not delivered FE functional earth Black 1 Translucent 1 Brown 2 White 2 Black 2 Blue 2 Not connected 1 Colours of the wires in Bürkert connection cables with order codes 561904 561905 or...

Page 65: ... with order codes 561904 561905 or 561906 2 Colours of the wires of the Pt1000 sensor with order code 427023 and its Bürkert connection cable with order code 427113 Fig 36 Wiring a pH sensor type 8203 and a Pt1000 temperature sensor in symmetrical mode ME RE RE GD CG FE SE TS TS 1 2 3 4 5 6 7 8 9 Black 1 Reference electrode pH measurement electrode Translucent 1 Equipotential electrode White 2 Bro...

Page 66: ...ite Pt1000 Fig 38 Wiring a Bürkert sensor type 8201 or 8203 with integrated Pt100 Pt1000 temperature sensor in symmetrical mode using a Variopin connection cable with order code 554856 or 554857 7 3 20 Wiring the conductivity module COND Removable screw terminals 9 positions green Conductivity sensor C P P C GD FE SE TS TS 1 2 3 4 5 6 7 8 9 Temperature sensor FE functional earth Fig 39 Wiring a re...

Page 67: ... Pt100 or Pt1000 temperature sensor to a conductivity module COND 7 3 21 Examples of connection to the conductivity module COND Removable screw terminals 9 positions green FE functional earth C P P C GD FE SE TS TS 1 3 2 1 2 3 4 5 6 7 8 9 Connector terminal block 2508 for the 8220 conductivity sensor Fig 41 Wiring a conductivity sensor type 8220 67 Installation and wiring Type 8619 English ...

Page 68: ...n cable wire colour signal Removable screw terminals 9 positions green C P P C GD FE SE TS TS 1 2 3 4 5 6 7 8 9 Temperature sensor White 1 Translucent 1 Green yellow 1 Blue 1 Green 1 Grey 1 Red 1 strap not delivered FE functional earth 1 Colour of the wires of the connection cables with order codes 554855 554856 and 554857 Red current injection translucent conductivity measurement Grey conductivit...

Page 69: ... with order codes 554855 554856 and 554857 2 Colours of the wires of the Pt1000 sensor with order code 427023 and its Bürkert connection cable with order code 427113 Red current injection translucent conductivity measurement Grey conductivity measurement Blue current injection Green yellow functional earth Fig 44 Wiring a conductivity sensor type 8221 with Variopin connector and a separated Pt1000...

Page 70: ...70 Installation and wiring Type 8619 English ...

Page 71: ... views 1 to 4 86 8 10 9 Renaming a process variable 88 8 10 10 Customising the units 88 8 10 11 Setting the display contrast and brightness 88 8 10 12 Configuring an arithmetic function 89 8 10 13 Configuring a PROP proportional function 91 8 10 14 Configuring an ONOFF control function 95 8 10 15 Configuring a PID proportional integral derivative control function 98 8 10 16 Configuring a time dosi...

Page 72: ...t 140 8 11 14 Entering the periodicity of a maintenance operation to be carried out on the sensor connected to the analogue input 141 8 11 15 Restoring the factory calibration of the analogue inputs 141 8 11 16 Resetting the totalisers 141 8 11 17 Entering the K factor for the used fitting or determining it using teach in 142 8 11 18 Calibrating a pH or redox sensor 145 8 11 19 Calibrating a condu...

Page 73: ... 16 2 On the M1 Ethernet module 177 8 16 3 On the input module 178 8 16 4 On the pH redox module 178 8 16 5 On the conductivity module 179 8 16 6 On the additional outputs module 179 73 Type 8619 English ...

Page 74: ...ssioning make sure that the staff in charge have read and fully understood the contents of the operating instructions In particular observe the safety recommendations and intended use The device installation must only be commissioned by suitably trained staff Before commissioning calibrate each measuring sensor connected to the device 8 2 Switching on the device for the first time When switching o...

Page 75: ...rocess level Dynamic function MEAS access the menu displayed Dynamic function OK access the highlighted function Dynamic function OK confirm the entry Dynamic function OK save modifications Dynamic function SAVE go back to the parent menu Dynamic function BACK cancel the current operation Dynamic function ABORT set a setpoint value Dynamic function SETP activate manual mode in a configured and act...

Page 76: ... the function in the Parameters menu increase the percentage reduce the percentage modify a numerical value or the units increment upwards the figure selected or modify the units increment down wards the figure selected or modify the units select the next figure select the pre vious figure allocate the or sign to a numerical value to the extreme left of the numerical value then until the desired s...

Page 77: ...data entering area using keys and first move the selector into the data entering area using the keys and To insert a character in place of the cursor move the selector over this character and press key F3 function SEL To remove the character before the cursor move the selector into the data entering area then press key F3 function backspace a b c d e f g 7 8 9 h i j k l mn 4 5 6 o p q r s t u 1 2 ...

Page 78: ... Increment the selected figure up or down by pressing or After confirming the entered numerical value by pressing OK modify the unit selected by pressing or Fig 47 Example of entering a numerical value Accessing for example the function for simulation of a pH value Refer to section 8 9 to access the Tests menu Tests PV Value Simul value PV M1 pH ORP ENTERING pH T 1 000pH Simulation value Select th...

Page 79: ...y symbols do not relate to correct functioning of the device Device currently measuring The alternative icons in this position are H flashing HOLD mode activated see section 8 11 1 T flashing running check that an output is working and behaving correctly see section 8 13 2 and 8 13 3 Maintenance event see section 8 11 18 and 8 11 19 Warning event See sections 8 11 18 8 11 19 and 8 12 2 to 8 12 6 X...

Page 80: ...ess level Configuration level This level comprises 5 menus Menu title Relevant icon Parameters see section 8 10 This is when the device is be ing parame tered Calibration see section 8 11 Diagnostics see section 8 12 Tests see section 8 13 Information see section 8 14 80 Adjustment and commissioning Type 8619 English ...

Page 81: ...hernet Views of active functions which cannot be modified F1 to F12 are used to display one function each Only the views of functions declared active are shown Only up to 6 PID functions can be active simultaneously To activate and configure a function and to select the data to be displayed see sections 8 10 12 to 8 10 18 2 3 2 3 13 40 U1 PH_COND 6 53 pH 25 mS cm 1 13 40 3 0 1 U4 PROCESS1 6 53 pH ...

Page 82: ...orrect Param eters code correct 1 Cali bration code correct 1 System Diagnostics Mx pH ORP Mx Conductivity Code incorrect Diag nostics code correct 1 T Tests Code incorrect Tests code correct 1 System Simulate PV M0 Outputs Mx Outputs Information Error Warning Maintenance Smiley System log F4 F4 F4 F4 F4 Mx Outputs M0 Inputs Versions MEAS MEAS MEAS MEAS MEAS Mx Outputs Mx Inputs Mx Outputs 1 The c...

Page 83: ... 0 Confirm code 0 This is when the device is be ing parame tered This is when the device is be ing parame tered Enter the new PARAMETERS menu access code Confirm the new code If the default access code 0000 is kept the device does not request it to access the Parameters menu 8 10 4 Consulting and or activating the available software options This menu is used To consult the list of software options...

Page 84: ...net protocols Modbus TCP PROFINET or Eth erNet IP on a device with an Ethernet module The default ethernet protocol activated is Modbus TCP See section 8 10 24 ACTIVATE OPTION enter the activation code for an option 8 10 5 Saving the settings on the memory card This function is used to save on the memory card the user settings of the main board M0 and of all the modules fitted Parameters menu Only...

Page 85: ... on the modules fitted See section 8 16 Process inputs or values or process value network If an error message is displayed refer to section 9 3 8 8 10 7 Restoring the default parameters of the Process level and the outputs This function is used to restore dynamic key Yes the default parameters of the Process level and outputs or keep dynamic key No the current parameters Refer to section 8 9 to ac...

Page 86: ...PE Choosing to display 1 2 or 4 values on 1 2 or 4 lines or a graph in the customised Ux view selected TITLE Entering the name displayed in the corresponding Ux view See section 8 4 Entering text 1 13 40 3 0 1 29 06 2010 7 pH 1 S cm 205 l min 43 C U3 PROCESS1 The title of the view is displayed here MENU Indicates the number of the board or module from which the process value PV originates Fig 50 E...

Page 87: ...one no filtering Slow filter Fast filter No filter 150 ms 6 s t 30 s t t Fig 51 Filtering curves 1 13 40 29 06 2010 U1 PH 7 pH MENU 2 3 2 3 13 40 7 pH 1 S cm U2 PH_COND MENU 29 06 2010 1 13 40 3 0 1 7 pH 1 S cm 205 l min 43 C U3 PROCESS1 MENU 29 06 2010 Fig 52 Examples of customised views with 1 2 and 4 lines LINE Set the parameters for the graph displayed in a customised Ux view PERIOD Enter the ...

Page 88: ...OCESS1 6 53 pH pHprocess1 25 mS cm 25 2 C 205 l min FlowProcess1 Unit of the process variable Name entered for the process variable MENU 29 06 2010 Fig 54 Example of a renamed process variable or process variable network 8 10 10 Customising the units Refer to section 8 9 to access the Parameters menu Display Parameters Mx view units C L min F GPM This is when the device is be ing parame tered This...

Page 89: ...iables A and B A B Subtraction between the 2 variables A and B A B Product between 2 variables A and B No automatic adjustment of the units For the multiplication make sure the unit of the final result is coherent A B Ratio between the 2 variables A and B A B Passage rate 1 A B Rejection rate A B 1 Deviation rate MATH Equation a op1 A op2 b op3 B op4 g A or B may be the result of another function ...

Page 90: ...arameters menu A B Functions F1 F12 Type None A B A B A B A B 1 A B Name State PV A PV B ENTERING ON OFF M1 M0 MAIN Mx 1 This is when the device is be ing parame tered This is when the device is be ing parame tered A B 1 Parameters Formula ENTERING MATH 2 A B C D E Filter M1 M0 MAIN Mx 1 None Fast Slow 2 Value ENTERING Unit 4 3 1 The choices offered depend on the modules fitted and or the options ...

Page 91: ... or the result of one of the functions F1 to F12 already used or a constant or a value sent by a PLC Make sure the unit of the final result is coherent FILTER Choose the level of attenuation of the input variables See Fig 51 Filtering curves VALUE If PV A PV B or A B C D E is a constant enter the value of the constant UNIT Select the units in which the result is displayed on the associated user vi...

Page 92: ...is be ing parame tered ON OFF ENTERING PV filter None Fast Slow 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activating the available software options and section 8 16 Process inputs or values or process value network TYPE Choose the type of the function here PROP NAME Rename the function chosen See section 8 4 Entering text T...

Page 93: ...ode ON or do not confirm select Mode OFF the use of a fallback position on the output when the System switch event see section 8 10 18 has the state ON When use of the fallback position is confirmed enter a fallback position value of between 0 and 100 for each output 93 Adjustment and commissioning Type 8619 English ...

Page 94: ...ss this dynamic key to activate automatic mode press this dynamic key to set the per centage manually CMD1 RETURN Set the percentage using and press this dynamic key to force the per centage to 100 press this dynamic key to force the per centage to 0 1 13 40 0 F1 PROP PV CMD1 250 2 µS cm 13 00 MENU AUTO CMD MENU MANUAL 29 06 2010 29 06 2010 Fig 59 Examples of a view of a PROP function in Process l...

Page 95: ...r digital DO see sec tions 8 10 22 and 8 10 23 Display the result Fx on one of the user defined Ux views see section 8 10 8 Logging the values of Fx using the datalogger see section 8 10 19 Setpoint SP prebleed ONOFF fallback position Time dosing function Dos St Process input PV result Fx CMD1 System switch Fig 60 ONOFF function 1 13 40 1 0 0 29 06 2010 F2 ONOFF 250 0 µS cm PV 500 0 µS cm SP PV 0 ...

Page 96: ...ion here ONOFF NAME Rename the function chosen See section 8 4 Entering text This name appears in the view associated with this function in Process level STATE Used to activate choose ON or deactivate choose OFF the function selected PV Choose the process input for the function from the list suggested by the device This process input may be a measured physical parameter the result of another activ...

Page 97: ...xceeded Fig 63 Combination of ONOFF and TIME DOSING functions on a conductivity measurement PREBLEED Define choose ON or not choose OFF the ONOFF function for controlling a conductivity function as a prebleed function associated with a time dosing function Time Dosing see section 8 10 16 When prebleed is activated enter the prebleed setpoint value LIM CA1 Enter the prebleed setpoint for channel 1 ...

Page 98: ...ing a PID proportional integral derivative control function This function is available as an option See section 8 10 4 Only up to 6 PID functions can be active simultaneously see section 8 8 Setpoint internal or external SP Process input PV Splimit Cutoff PID function A single channel Two channels Direction of the actuator Demarcation of the result Fallback position PID function Direction of the a...

Page 99: ...tering the parameters for the PID function TYPE Choose the type of the function here PID NAME Rename the function chosen See section 8 4 Entering text This name appears in the view associated with this function in Process level STATE Used to activate choose ON or deactivate choose OFF the function To configure the PID function in 2 steps see I Configuring the PID function and II Entering the param...

Page 100: ...hen the device is be ing parame tered CMD Direction Channel 1 2 Rise Fall Channel Mono Dual Advanced SP M0 MAIN Mx 1 2 See page 103 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activating the available software options and section 8 16 Process inputs or values or process value network 2 This function is present if SP Type exte...

Page 101: ...force the per centage to 100 press this dynamic key to force the per centage to 0 0 13 40 0 0 0 F4 PID 64 91 L min PV 0 166 L min SP PV 0 00 CMD1 6 48 CMD2 AUTO MENU CMD CMD2 press this dynamic key to set channel 2 Result of the PID function channel 2 29 06 2010 29 06 2010 Fig 66 Example of a view in Process level of the PID function and switching to manual or automatic mode CHANNEL Choose to use ...

Page 102: ...nge and maximum PVRange measurement values of the process input REG TYPE Choose a linear control mode choose linear or non linear control mode choose non linear then enter under Low and High the 2 process input thresholds outside of which the Drift part is deactivated pH High value Reagent Low value Setpoint value PID function PI function D 0 PI function D 0 Fig 67 Example of non linear control of...

Page 103: ...TOFF Force or do not force the module output to 0 or 100 if the setpoint value is outside a range defined by Cut and Cut or under the low range Cut or above the high range Cut 100 99 98 97 96 5 4 3 2 1 100 99 98 97 96 5 4 3 2 1 Cut Cut Cut Cut setpoint SP setpoint SP Fx CMD Fx CMD Fig 69 CUTOFF graphs CMD SAFE Confirm select Mode ON or do not confirm select Mode OFF the use of a fallback position ...

Page 104: ...TERING ENTERING ENTERING Advanced SP PV ENTERING 1 1 If SP Type Internal see section 8 10 15 page 102 SAMPLE TIME Define the sampling time between 0 1 and 60 s SP Enter the setpoint value PV FILTER Choose the level of attenuation of the chosen process value See Fig 51 Filtering curves DEADBAND Define the percentage from 0 to 100 of the deadband around the setpoint value KP Define the proportional ...

Page 105: ...and Lim the parameter STATE OFF is used to guarantee the output setting to 0 or 100 to prevent a permanent command sub sisting on the actuator terminals state off x Lim Lim i e a proportional solenoid valve operating between a command of 40 and 80 Then set parameters Lim 40 and Lim 80 If state OFF 2 then 2 x 80 40 0 8 Therefore when the actual output is below 40 0 8 40 8 the command switches to 0 ...

Page 106: ...ock system switch result Fx CMD1 result Fx CMD2 Fig 72 Time dosing function Once the function has been configured and activated the result Fx calculated is available in the list of process variables on the M0 MAIN board This list appears in the output configuring user view config uring and datalogging menus to Assign the result Fx calculated to a physical output analogue AO or digital DO see sec t...

Page 107: ... set the percentage manually to 0 or 100 CMD1 RETURN press this dynamic key to force the percentage to 100 press this dynamic key to force the percentage to 0 0 13 40 0 0 0 AUTO MENU CMD CMD2 press this dynamic key to set channel 2 Result of the command channel 2 10 01 02 09 00 Date and time of the next dosing cycle updated at the end of the dosing cycle on channel 2 F5 TDOS 10 01 02 09 00 0 00 CM...

Page 108: ...me ENTERING Fx ONOFF 1 ON OFF FX 1 Fx represents the ON OFF function declared active 2 Channel2 is present if Channel Dual 3 These functions are present only if Mode Period 4 These functions are present only if Mode Week TYPE Choose the type of the function here TIME DOSING NAME Rename the function chosen See section 8 4 Entering text This name appears in the view associated with this function in ...

Page 109: ...on 8 10 14 1 2 3 4 5 10 13 15 20 24 1 2 22 5 7 h 24 duration 30 min period 9 h start 4 h Fig 74 Example of configuring in Period mode Configure channel1 or channel2 in Week mode dosing according to the days of the week In this mode 1 or 2 dosing cycles or events for the same product in the same channel can be configured for each day of the week Monday to Sunday STATE Choose to activate choose ON o...

Page 110: ...en the time dosing function is already operational modifying one of its parameters resets the function A new dosing cycle on the same channel cannot start until the previous dosing cycle has finished Channels 1 and 2 operate independently of each other When a dosing cycle is running on one of the channels a new dosing cycle on the other channel is run according to the following rules when the curr...

Page 111: ...e dosing function Once the function has been configured and activated the result Fx calculated is available in the list of process variables on the M0 MAIN board This list appears in the output configuring user view config uring and datalogging menus to Assign the result Fx calculated to a physical output analogue AO or digital DO see sec tions 8 10 22 and 8 10 23 Display the result Fx on one of t...

Page 112: ...amic key to force the per centage to 100 press this dynamic key to force the per centage to 0 0 13 40 0 0 AUTO MENU CMD Result of the function Value of the setpoint F6 VDOS 22788 L PV press this dynamic key to enter the setpoint value SP PV 400 0 L SP PV 0 00 CMD1 22788 L PV 29 06 2010 29 06 2010 1 Switching from manual mode to automatic mode and vice versa resets the function Fig 77 Example of a ...

Page 113: ...ocess level STATE Used to activate choose ON or deactivate choose OFF the function PV Define the digital input DI1 Pulse or DI2 Pulse of the main board M0 as the volume metering base VOLUME Enter the volume to be metered DOSING TIME Enter the duration of dosing CMD SAFE Confirm select Mode ON or do not confirm select Mode OFF the use of a fallback position on the output when the System switch even...

Page 114: ...h event using the datalogger see section 8 10 19 Refer to section 8 9 to access the Parameters menu Parameters Functions System switch Mode Invert PV This is when the device is be ing parame tered This is when the device is be ing parame tered No Yes Delay ENTERING On Off 1 M1 M0 MAIN Mx Low ENTERING High ENTERING Window 2 2 Hysteresis 1 The choices offered depend on the modules fitted and or the ...

Page 115: ...ing This is valid for both thresholds Low and High Switching is only done if one of the thresholds high or low is exceeded for a duration longer than this time out Configuring in Window mode The output status changes as soon as any threshold low or high is reached ON OFF contact Low High Process input PV not inverted ON OFF contact Low High Process input PV inverted Fig 81 Window mode PV Choose th...

Page 116: ...section 9 3 2 1 to 16 process inputs PV memory card data storage real time clock Fig 82 Datalogger Refer to section 8 9 to access the Parameters menu This is when the device is be ing parame tered This is when the device is be ing parame tered Datalogger State OFF ON Period ENTERING PV1 PV8 Parameters 1 M1 M0 MAIN Mx PV9 PV16 Max lines ENTERING 1 The choices offered depend on the modules fitted an...

Page 117: ... 0 mA 4 mA ENTERING Filter Fast None Slow 2 V 5 V 10 V ENTERING 0 V ENTERING if Mode Current if Mode Voltage This is when the device is be ing parame tered Parameters MODE Choose the input signal type current or voltage RANGE Choose the range of the input signal depending on the choice made in MODE FORMAT Choose the number of displayed decimals UNITS Choose the units of the process input associate...

Page 118: ...enuation for the fluctuations of the current or voltage value See Fig 51 Filtering curves 8 10 22 Setting the parameters of the current outputs Refer to section 8 9 to access the Parameters menu This is when the device is be ing parame tered This is when the device is be ing parame tered M0 Outputs AO1 AO2 PV 1 M1 M0 MAIN Mx 4 mA ENTERING 20 mA ENTERING Diag event None 22 mA Filter Fast None Slow ...

Page 119: ...FILTER Choose the level of attenuation for the fluctuations of the current value for each current output See Fig 51 Filtering curves DIAG EVENT Choose to emit a current of 22 mA on the current output selected when an error event related to diagnostics see sections 8 12 2 to 8 12 6 is generated by the 8619 or allow the current output to operate normally choose none See also If you encounter problem...

Page 120: ...Mode Hyst Win Delay Invert No Yes ENTERING Low ENTERING High ENTERING FastPWM 1 M1 M0 MAIN Mx PV Mode FastPWM Frequency Invert No Yes ENTERING 0 ENTERING 100 ENTERING PWM 1 M1 M0 MAIN Mx PV Mode PWM Min ON time Invert No Yes ENTERING 0 ENTERING 100 ENTERING Period ENTERING 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activatin...

Page 121: ...section 8 10 4 MODE Choose the switching mode for the digital output selected Configuring in On Off mode PV Choose a process input with 2 states ON or OFF associated with the output One of the PVs on the M0 MAIN board available in On Off mode is the warning event Such an event is generated when the calibration date expires and or during the monitoring of certain process parameters see section 8 11...

Page 122: ...thresholds Switching is only done if one of the thresholds high or low functions High or Low is exceeded for a duration longer than this delay time Configuring in Window mode The output status changes as soon as any threshold low or high is reached ON OFF contact Low High Process input PV not inverted ON OFF contact Low High Process input PV inverted Fig 86 Window mode PV Choose the process input ...

Page 123: ... 100 Choose the value of the process input PV corresponding to 100 PWM INVERT Invert the output or not FREQUENCY Choose the value of the output frequency 1 T2 from 2 to 2000 Hz Configuring in PWM mode This mode is used to control an ON OFF actuator T1 T1 T1 T1 T2 T2 T2 t not inverted output 100 0 T1 T2 T1 T1 T2 T2 t inverted output 100 0 T2 period constant T1 varies Fig 88 PWM mode PV Choose the p...

Page 124: ...onding to the max frequency defined in MAX FREQ below INVERT Invert the output or not MAX FREQ Choose the maximum value of the pulse frequency 1 T2 180 pulses per minute maximum PULSE WIDTH Choose the value of the pulse width T1 Configuring in Pulse mode This function is available only if the FLOW option is activated on the device see section 8 10 4 It is used to generate a pulse on the output eac...

Page 125: ...ent If necessary change the IP address of the device Refer to section 8 9 to access the Parameters menu This is when the device is be ing parame tered This is when the device is be ing parame tered M1 Ethernet IP Address Protocol Parameters EtherNet IP Modbus TCP PROFINET ENTERING Gateway ENTERING Netmask ENTERING BOOTP DHCP DCP DHCP BOOTP Manual MAC Address READING only if software option ETH pro...

Page 126: ... NETMASK Enter the netmask of the network used GATEWAY Enter the gateway address of the network used DEVICE NAME Enter the name of the device default multiCELL See section 8 4 Entering text If mode is DCP you can only read the name of the device MAC ADDRESS read only Check the MAC address of the device See section 5 7 1 Additional markings only for an Ethernet version ETHERNET UNITS Choose the uni...

Page 127: ...erature Manual if Temperature Auto RTD Choose the type of temperature sensor connected to the module TEMPERATURE Choose the value of the temperature used in the process particularly to compensate for the pH measurement choose Auto the temperature of the fluid is measured by the sensor choose Manual enter the value of the process temperature in C in the next field e g when no temperature sensor is ...

Page 128: ...ring calibration of the pH sensor PH SLOPE WARNING HIGH Enter the slope value above which a warning message is displayed during calibration of the pH sensor WARNING LOW Enter the slope value below which a warning message is displayed during calibration of the pH sensor ERR HIGH Enter the slope value above which an error message is displayed during calibration of the pH sensor ERR LOW Enter the slo...

Page 129: ... 30 HNO3 0 30 None Temperature Auto Manual Auto Manual Calibr solution 5 µS 100 mS H2SO4 92 99 HCl 0 18 HNO3 35 96 NaOH 0 14 HCl 22 39 NaCl 0 26 NaOH 18 50 Cell 2 electrodes 4 electrodes Temp Comp None UPW NaCl Linear EN 27888 UPW Coef ENTERING if Temp Comp Linear if Temperature Auto C ENTERING if Temperature Manual C ENTERING if Temp calib Manual 15 µS 100 µS 1413 µS 1 USP Alarm ENTERING Concentr...

Page 130: ...to calculate the mean value of the compensation coefficient a according to a temperature range DT and the associated conductivity range Dc χ χ25 25 T C χ T T χT α χ25 χ T x 1 or according to the natural water law choose EN27888 or according to the ultra pure water law choose UPW or according to the ultra pure water and sodium chloride laws choose UPW NaCl or according to the law of the concentrati...

Page 131: ...e corresponding temperature USP Alarm 2 ON output not inverted A The conductivity of the fluid is below the percentage set in the function USP Alarm at the corresponding temperature OK 0 OFF output not inverted CALIB TEMP Choose the value of the temperature used when calibrating the probe sensor choose Auto the temperature of the fluid is measured by the sensor choose Manual enter the value of the...

Page 132: ...ing the process To activate the HOLD mode access the HOLD function choose Enable confirm by OK When the device is in Hold mode the display shows the icon H instead of the icon the current emitted on each 4 20 mA output is fixed at the last value of the process input associated with each output each digital output is fixed at the state acquired at the moment the Hold function is activated the 8619 ...

Page 133: ...the display Refer to section 8 9 to access the Calibration menu Calibration M0 Outputs AO1 AO2 4mA 20mA ENTERING ENTERING Mx Outputs 4 MA Adjust the offset of the current output When the 4mA function is selected the 8619 generates a current of 4 mA measure the current emitted by the 4 20 mA output using a multimeter enter the value given by the multimeter 20 MA Adjust the span of the current outpu...

Page 134: ... at two points or at one point See section 8 11 6 Calibrating an analogue input AI1 or AI2 at two points with respect to a measured value other than chlorine or section 8 11 7 Calibrating an analogue input AI1 or AI2 at one point offset with respect to a measured value other than chlorine or with respect to the current or voltage received on the input See section 8 11 8 Calibrating an analogue inp...

Page 135: ...8 11 9 Calibrating an analogue input AI1 or AI 2 at 1 point slope example with the chlorine sensor type 8232 or with respect to the current or voltage received on the input See section 8 11 8 Calibrating an analogue input connected to a current output or a voltage output To enter the max value of the chlorine measuring range marked on the name plate of the chlorine sensor see section 8 11 10 To re...

Page 136: ...ilise Enter the value of the buffer solution indicated on the bottle Calibration Mx Inputs 2 point PV calibration OK 1st point 7 001 pH 7 000 pH 2nd point 10 001 pH 10 000 pH Rinse the probe Immerse the clean probe in the second buffer solution The 8619 displays the measured pH of the solution Wait for the measurement to stabilise Enter the value for the second buffer solution indicated on the bot...

Page 137: ...xample a pH sensor in the first buffer solution The 8619 displays the value measured for the solution Wait for the measurement to stabilise Enter the value of the buffer solution indicated on the bottle Calibration Mx Inputs PV offset calibration OK 7 001 pH 7 000 pH AI1 AI2 Solution measured value Calibration result Offset 3 498 pH SAVE Mode general OK Fig 91 Example for the calibration at 1 poin...

Page 138: ... the input calibrated value Generate a 4 mA current on the 4 20 mA output of the instrument connected to the analogue input Enter 4 mA Wait for the measurement to stabilise Calibration Mx Inputs Current calibr OK 1er point 4 001 mA 4 000 mA Calibrate using a 2nd point NO 2nd point 20 001 mA 20 000 mA Generate a 20 mA current on the 4 20 mA output of the instrument connected to the analogue input E...

Page 139: ...VE Install the chlorine sensor in the process with respect to the related Operating instructions Connect the chlorine sensor to an analogue input AI1 or AI2 Activate the 1 point calibration function The 8619 saves the current value on the analogue input The device shows the measured value of chlorine Take a sample of the solution to be measured With the DPD1 method determine the chlorine concentra...

Page 140: ...ibration ENTERING Calibration Mx Inputs AI1 AI2 Mode general Mode chlorine Reset Cali bration Timer Yes No On each due date the 8619 generates a maintenance event signalled on the display by the icon and a warning event signalled on the display by the icon If a calibration is successfully performed the events disappear and the countdown of days restart Enter the number of days between two calibrat...

Page 141: ... or not No to restart the countdown of days until the next maintenance operation in the menu Reset maintenance Timer Select Reset Maintenance Timer Yes or No Enter 0000 days to disable the automatic reminder for the maintenance operation 8 11 15 Restoring the factory calibration of the analogue inputs Refer to section 8 9 to access the Calibration menu Yes No Factory calibr Calibration Mx Inputs A...

Page 142: ...ng Meas in progr Flowed Volume Teaching result K factor ENTERING L h Igal s Flow unit L h Igal s Use one of the following 3 methods to configure the pulse input of the 8619 for a flow rate measurement K FACTOR Enter the K factor in pulse litre unique to the fitting used Refer to the user operating instructions of the fitting used VOLUME TEACHING Determine the K factor unique to your installation u...

Page 143: ...puts Open the valve to fill the tank The 8619 displays the K factor calculated by teach in OK The 8619 displays the instantaneous flow rate of the fluid OK When the tank is filled close the valve OK 2 001 l s The 8619 displays the volume calculated with the current K factor Enter the actual volume of fluid in the tank 101 2 l 099 0 l Volume teaching Calibration DI1 2 Flow rate M0 Inputs Start teac...

Page 144: ...K OK OK The 8619 displays the flow rate calculated with the current K factor Enter the value of the flow rate in the pipe 0049 L min 0001 L s Flow teaching Calibration DI1 2 Flow rate M0 Inputs Start teaching Meas in progr Flow teaching Fact K flow rate 3 810 Teaching result 0005 L min The 8619 calculates the flow rate measured in the pipe with the current K factor for 100 seconds 1 The bargraph s...

Page 145: ... sensor is calibrated manually the most recent calibration date is updated function LAST in the submenu CALIBRATION INTERVAL below PH CALIBRATION DATA Enter the zero values and the slope indicated on the certificate for the pH sensor if provided Always enter a negative value for the slope even if the value given on the certificate is a positive value This entry does not update the most recent cali...

Page 146: ...t be at the same temperature Set the periodicity of calibrations in the Calibration Interval function see page 145 each time a calibration is due the 8619 generates a maintenance event and a warning event Detailed procedure for the 1 or 2 point calibration of a pH sensor The 1 point calibration procedure is used for rapid calibration by adjusting the zero of the measurement graph with a buffer sol...

Page 147: ...se the probe confirm rinsing by OK when the pH reaches the desired value OK F4 2nd point 2 967 pH 2 000 pH Immerse the clean probe in the second buffer solution the 8619 displays the measured pH of the solution Enter the pH of the second buffer solution indicated on the bottle Wait until the measured pH stabilises OK F4 pH calibration result Zero 7 000 pH Slope 59 15 mV pH YES The 8619 displays th...

Page 148: ...x solution The 8619 displays the measured DDP value of the solution Enter the potential difference of the redox solution indicated on the bottle Calibration ORP calibration Mx pH ORP 1st point OK F4 1st point 465 0 mV 475 0 mV ORP Calibr result Offset 55 60 mV The 8619 displays the calibration result 1 1 a possible warning message indicates either an error in the solution or the ageing of the prob...

Page 149: ... C constant determined by one of the calibration functions or modify it This entry does not update the most recent calibration date function LAST in the sub menu CALIB INTERVAL below TDS FACTOR Enter the conversion factor between conductivity and quantity of dissolved solids TDS appro priate to your fluid CALIBRATION INTERVAL Read the date of the last calibration function LAST and set the periodic...

Page 150: ... reference solution the 8619 displays the measured value of the conductivity of the solution Enter the conductivity value of the ref erence solution used indicated on the bottle Modify the unit if necessary Calibration Man calibration Mx Conductivity OK F4 Manual calibration 5 023 µS cm 25 01 C 5 000 µS cm Calibration result Cell constant 1 00000 cm The 8619 displays the calibration result 8 12 Di...

Page 151: ... values outside of which the 8619 generates an error event and displays the icons and X When a warning or error event is generated by the 8619 go into the Information menu to read the cause of generation of this event correct the problem according to the instructions given in section 9 3 The warning event may also be associated with one and or other digital outputs See section 8 10 23 A current of...

Page 152: ...s Glass electrode Mx pH ORP Impedance State ON OFF READING Warning high ENTERING Warning low ENTERING Error high ENTERING Error low ENTERING Dépend temp ENTERING Ref electrode Impedance State ON OFF READING Warning high ENTERING Warning low ENTERING Error high ENTERING Error low ENTERING A malfunction in your process or on the measurement probe may be revealed by too low or too high value of the i...

Page 153: ...valid for probes sold by Bürkert WARN HIGH Enter the impedance value above which a warning event is generated WARN LOW Enter the impedance value below which a warning event is generated ERR HIGH Enter the impedance value above which an error event is generated ERR LOW Enter the impedance value below which an error event is generated 8 12 5 Monitoring the conductivity of the fluid This function is ...

Page 154: ...r the fluid conductivity value above which a warning event is generated WARN LOW Enter the fluid conductivity value below which a warning event is generated ERR HIGH Enter the fluid conductivity value above which an error event is generated ERR LOW Enter the fluid conductivity value below which an error event is generated 8 12 6 Monitoring the temperature of the fluid This function is used to moni...

Page 155: ...nitoring of an analogue input is generated See section 8 10 22 See also If you encounter problems in section 9 3 STATE Choose whether or not to activate monitoring of the fluid temperature This monitoring is done by the generation of a warning event if the fluid conductivity range defined in the Warn Hi Lo functions below is exceeded and an error event if the fluid conductivity range defined in th...

Page 156: ...orrect behaviour of the outputs by simulating an input or a process variable The icon T is displayed in place of the icon whenever the correct operation test is run on an output During the test this output no longer reacts depending on the physical parameter measured Refer to section 8 9 to access the Tests menu Tests PV Value Simulate PV M0 MAIN ENTERING M1 Mx 1 1 The choices offered depend on th...

Page 157: ...u Tests Mx Outputs M0 Outputs AO2 AO1 ENTERING ENTERING DO1 OFF ON DO2 OFF ON To exit the Tests menu press the dynamic key ABORT AO1 Check that current output 1 on the selected module is working correctly by entering a current value and then selecting OK AO2 Check that current output 2 on the selected module is working correctly by entering a current value and then selecting OK DO1 Check that digi...

Page 158: ...icons are generated and displayed by the 8619 ERROR X WARNING MAINTENANCE SMILEY or See also section 9 3 If you encounter problems and SYSTEM LOG function read all the messages generated by the 8619 including error warning and maintenance events VERSIONS function for modules for the acquisition conversion of measured physical parameters read the software version of the concerned module for the M0 ...

Page 159: ...tings M0 MAIN Mx 1 Factory reset 1 M0 None Mx User view 1 4 Unit Filter None Fast Slow None graph Type 2 lines Title Line1 4 ENTERING PV 3 4 lines Period ENTERING y min ENTERING y max ENTERING 2 4 4 4 PID Datalogger Dosing Flow Concentration ETH Protocols M0 MAIN Mx 1 1 line 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activat...

Page 160: ...V A PV B ENTERING ON OFF M1 M0 MAIN Mx 1 A B 1 Formula ENTERING MATH 2 A B C D E Filter M1 M0 MAIN Mx 1 None Fast Slow 2 Value ENTERING Unit 4 3 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activating the available software options and section 8 16 Process inputs or values or process value network 2 If Type MATH 3 If PV A PV B...

Page 161: ... is be ing parame tered This is when the device is be ing parame tered ON OFF ENTERING PV filter None Fast Slow 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activating the available software options and section 8 16 Process inputs or values or process value network 161 Adjustment and commissioning Type 8619 English ...

Page 162: ...ING ENTERING MaxONtime State Value ON OFF ENTERING Mode Value ON OFF ENTERING State PBLIMIT1 ON OFF ENTERING PBLIMIT2 ENTERING PID Name Type PID State ENTERING ON OFF PV filter None Fast Slow 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activating the available software options and section 8 16 Process inputs or values or proc...

Page 163: ...ode Cut Cut Cut OFF Cut Cut Cut ENTERING ENTERING SP limits State SPlimits SPlimits ON OFF ENTERING ENTERING Inversion ON OFF CMD SAFE Mode Channel 1 2 ON OFF ENTERING Channel 1 2 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activating the available software options and section 8 16 Process inputs or values or process value ne...

Page 164: ...State Channel 1 2 Channel Single Dual Mode Period OFF Week Channel 1 2 State OFF ON Start ENTERING Period ENTERING Duration ENTERING 3 3 3 3 Monday Sunday Event1 2 4 State OFF ON Start ENTERING Duration ENTERING 2 OFF ON ENTERING Waiting time ENTERING Fx ONOFF 5 ON OFF FX SP PV ENTERING 1 1 If SP Type Internal see section 8 10 15 page 98 2 Channel2 is present if Channel Dual 3 These functions are ...

Page 165: ... ENTERING Dosing time ENTERING System switch Mode Invert PV No Yes Delay ENTERING On Off 1 M1 M0 MAIN Mx Low ENTERING High ENTERING Window 2 2 hysteresis 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activating the available software options and section 8 16 Process inputs or values or process value network 2 These functions ar...

Page 166: ...ist of untis Manual entry This is when the device is be ing parame tered Mx Inputs 0 2V 0 10V 0 5V 4 20mA if Mode Current if Mode Voltage 0 00 0 000 0 0 0 mA 4 mA ENTERING Filter Fast None Slow DI1 DI2 Totaliser unit A Totaliser unit B 2V 5V 10V ENTERING 0V ENTERING if Mode Current if Mode Voltage 1 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 ...

Page 167: ...ff Delay Invert No Yes ENTERING 1 M1 M0 MAIN Mx PV Mode Hyst Win Delay Invert No Yes ENTERING Low ENTERING High ENTERING FastPWM 1 M1 M0 MAIN Mx PV Mode FastPWM Frequency Invert No Yes ENTERING 0 ENTERING 100 ENTERING 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activating the available software options and section 8 16 Proces...

Page 168: ...NG 0 ENTERING 100 ENTERING Max freq ENTERING Pulse DI2 DI1 Input Mode Pulse Pulse ENTERING 2 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activating the available software options and section 8 16 Process inputs or values or process value network 2 Function possible only for the DO1 and DO2 outputs on the MAIN board M0 and onl...

Page 169: ...ress READING only if software option ETH protocols is activated See section 8 10 4 if Protocol Modbus TCP or EtherNet IP Ethernet units C L min F GPM C ImpGPM PVN1 PVN20 Format Unit List of units Manual entry 0 0 0 0 00 0 000 ENTERING IP settings Mode if manual is activated Device name ENTERING if Protocol PROFINET if Protocol PROFINET Read only if IP settings Mode DCP READING if Protocol Modbus T...

Page 170: ...gh Error low pH zero Temperature Auto Manual Auto Manual Buffer Hamilton DIN19267 Error high ENTERING ENTERING ENTERING ENTERING Warning low Warning high Error low pH slope Error high ENTERING ENTERING ENTERING ENTERING Warning low Warning high Error low ORP Offset Error high ENTERING ENTERING ENTERING ENTERING C ENTERING C ENTERING if Temperature Manual if Temperature Auto 170 Adjustment and comm...

Page 171: ...al Calib Buffer 5 µS 100 mS H2SO4 92 99 HCl 0 18 HNO3 35 96 NaOH 0 14 HCl 22 39 NaCl 0 26 NaOH 18 50 Cell 2 electrodes 4 electrodes Temp Comp None UPW NaCl Linear EN 27888 UPW Coef ENTERING if Temp Comp Linear if Temperature Auto C ENTERING if Temperature Manual C ENTERING if Temp calib Manual 15 µS 100 µS 1413 µS 1 USP Alarm ENTERING Concentr table 1 1 This menu is available as an option see sect...

Page 172: ... teaching Flow teaching Meas in progr Flow teaching Teaching result L m3 gal Igal Unit of volume Start teaching Meas in progr Flowed Volume Teaching result DI1 2 flow rate K factor ENTERING L h Igal s Flow unit System Hold Disable Enable Code 0 Confirm code 0 1 L h Igal s 1 This menu is available as an option see section 8 10 4 172 Adjustment and commissioning Type 8619 English ...

Page 173: ...ce Timer ENTERING Yes No Yes No Factory calibration Yes No If Mode Voltage See section 8 10 21 If Mode Current See section 8 10 21 Range PV slope calibration 1st point 2nd point 2nd point Calibr result YES NO Voltage calibration Current calibration 1st point Calibr result ENTERING Mode chlorine Calibration intervals Calibration Last Reset ENTERING Maintenance Last Reset ENTERING Yes No Yes No Fact...

Page 174: ...h potential Zero ENTERING Slope ENTERING Iso pH ENTERING ENTERING ORP calibration 1st point Calib resultORP ORP calib data Offset ENTERING Interval Calib log READING ENTERING Auto calib Calib interval Mx Conductivity Manual calib ENTERING RESULT Cell ENTERING Last RESULT Interval READING ENTERING TDS factor ENTERING System log READING 1 This menu is available as an option see section 8 10 4 174 Ad...

Page 175: ...ADING Warning high ENTERING Warning low ENTERING Error high ENTERING Error low ENTERING Temperature Temperature State ON OFF READING Warning high ENTERING Warning low ENTERING Error high ENTERING Error low ENTERING Monitor READING AI1 AI2 Mx Inputs Thresholds None Low Warning low ENTERING Warning high ENTERING Error low ENTERING Error high ENTERING High Both if Thresholds Low or Both if Thresholds...

Page 176: ...utputs AO2 AO1 ENTERING ENTERING DO1 OFF ON DO2 OFF ON Information Error MESSAGE MESSAGE Warning Versions MESSAGE Maintenance MESSAGE Smiley M1 M0 Mx READING READING READING READING System log 1 The choices offered depend on the modules fitted and or the options activated See section 8 10 4 Consulting and or activating the available software options and section 8 16 Process inputs or values or pro...

Page 177: ...put DIx DIx TotA totaliser B on digital input DIx DIx Hz frequency on digital input DIx Fx result of configured and activated functions 8 16 2 On the M1 Ethernet module PVN1 PVN20 M1 Ethernet A PVN Process value network is a value sent by a PLC to the device via the Ethernet network PVN can be associated to an output to a function displayed into the process level or logged on an SD Card The defaul...

Page 178: ... A on digital input DIx DIx TotA totaliser B on digital input DIx AIxRaw current or voltage standard signal on analogue input AIx DIx Hz frequency on digital input DIx 8 16 4 On the pH redox module pH mV ORP C F RTD Mx pH ORP pH measured pH of the fluid mV measured pH of the fluid in mV ORP measured oxidation reduction potential of the fluid in mV C measured temperature of the fluid in C F measure...

Page 179: ...erature of the fluid in F RTD input resistance of the temperature stage in W TDS quantity of dissolved solids in the fluid in ppm mass concentration of the fluid software option USP state of the USP function See section 8 10 26 page 129 8 16 6 On the additional outputs module AO1 AO2 DO1 DO2 Mx Outputs AOx analogue output DOx digital output 179 Adjustment and commissioning Type 8619 English ...

Page 180: ...180 Type 8619 English ...

Page 181: ...related to the monitoring of process parameters Orange LED B right and icons and displayed 186 9 3 5 Warning events related to a problem with the device Orange LED A left and icons and displayed 187 9 3 6 Maintenance events related to calibration Orange LED B right and icons and displayed 188 9 3 7 Error messages during data saving 188 9 3 8 Error messages during data loading 188 9 3 9 Messages du...

Page 182: ...19 The 8619 can be cleaned with a duster slightly moistened with water with possible addition of a detergent com patible with the materials it is made of Please feel free to contact your Bürkert supplier for any additional information 9 3 If you encounter problems The following table gives the association between the LEDs described in chap 8 3 Using the navigation button and the dynamic keys page ...

Page 183: ...e sure the connected instrument functions correctly Mx E AIx high The value of the analogue input of the Mx Inputs module is out of range This message is displayed if monitoring of the analogue input is activated for the Mx module depending on the ERROR HIGH threshold defined see section 8 12 2 Check the wiring of the input Make sure the connected instrument functions correctly Mx E AIx open An op...

Page 184: ...an the measuring cell and or recalibrate the sensor Mx E Temperature The fluid temperature is out of range This message is displayed if monitoring of the fluid temperature on the Mx module is activated depending on the ERROR LOW and ERROR HIGH thresholds defined see section 8 12 6 Go to the Diagnostics menu to read the value of the temperature measured section 8 12 6 If necessary check whether the...

Page 185: ...evice to Bürkert Mx E Memory FR Factory data is lost The process continues but the accuracy of the device is modified Switch the power supply off then on again If the error persists return the device to Bürkert Mx E Memory IR Mx E Memory UR User data for the sensors is lost Switch the power supply off then on again Check the parameters of all the sensors then save them again If the error persists ...

Page 186: ... out of range This message is displayed if monitoring of the impedance of the reference elec trode is activated on the Mx module depending on the WARNING LOW and WARNING HIGH thresholds defined see section 8 12 4 Go to the Diagnostics menu to read the impedance value of the reference elec trode section 8 12 4 If necessary clean the probe then recali brate the measurement sensor or replace the prob...

Page 187: ... a problem with the device Orange LED A left and icons and displayed When a warning event related to a problem with the device is generated The 4 20 mA output s operate normally The transistor outputs configured in warning mode switch Message dis played in the Information menu Meaning Recommended action M0 W Time lost The date and time are lost Set the date and time again see section 8 10 1 M0 W O...

Page 188: ... the device or the memory card has not been formatted Insert a memory card into the device see section 5 Format the memory card Datalogger is enabled The memory card is already used by the datalogger Deactivate the data logging see section 8 10 19 File open The file cannot be created Format the memory card Memory card write Write problem of the file Check that the memory card is not write protecte...

Page 189: ...sociated to the icon X can be transmitted during datalogging see section 8 10 19 Message displayed in the system log Meaning Recommended action M0 MC read only The card is write protected Authorise writing on the card by pushing the load lever M0 MC failure Problem on the memory card Make sure there is a memory card in the device Format the memory card If the problem persists change the memory car...

Page 190: ...M12 code D 569242 pH sensor connection cable 3 m 561904 pH sensor connection cable 5 m 561905 pH sensor connection cable 10 m 561906 Pt1000 temperature sensor connection cable 3 m 561907 Pt1000 temperature sensor connection cable 5 m 427113 Pt1000 temperature sensor connection cable 10 m 554822 Variopin cable 3 m 554855 Variopin cable 5 m 554856 Variopin cable 10 m 554857 Software option PID 56183...

Page 191: ...GE NOTE Poor storage can damage the device Store the device in a dry place away from dust Storage temperature 20 70 C limited to 10 70 C if the memory card with order code 564072 is inserted 13 DISPOSAL OF THE DEVICE Dispose of the device and its packaging in an environmentally friendly way NOTE Damage to the environment caused by parts contaminated by the fluid Comply with the national and or loc...

Page 192: ...192 Type 8619 English ...

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Page 194: ...www burkert com ...

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Bürkert 8619 multiCELL WM AC, Operating Instructions Manual

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