Burkert TopControl Basic 8694 REV.2 Quick Start Manual Download Page 32

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Transportation, storage, disposal

TRANSPORTATION, STORAGE,

DISPOSAL

ATTENTION!

Damage in transit due to inadequately protected devices.

▶

Protect the device against moisture and dirt in shock-resi-

stant packaging during transportation.

▶

Observe permitted storage temperature.

ATTENTION!

Incorrect storage may damage the device.

▶

Store the device in a dry and dust-free location.

▶

Storage temperature:

-20 to +65 °C

ATTENTION!

Damage to the environment caused by device components

contaminated with media.

▶

Dispose of the device and packaging in an environmentally

friendly manner.

▶

Observe applicable disposal and environmental regulations.

Observe national regulations on the disposal of waste.

english

Type 8694 REV.2

Summary of Contents for TopControl Basic 8694 REV.2

Page 1: ...Quickstart English Deutsch Français Type 8694 REV 2 Positioner TopControl Basic Electropneumatic position controller Elektropneumatischer Stellungsregler Positionneur électropneumatique ...

Page 2: ... right to make technical changes without notice Technische Änderungen vorbehalten Sous réserve de modifications techniques Bürkert Werke GmbH Co KG 2008 2020 Operating Instructions 2002 02_EU ML_00815305 Original DE ...

Page 3: ...sitioner on process valves belonging to series 2103 and 23xx 11 7 3 Installing the positioner on process valves belonging to series 26xx and 27xx 12 8 PNEUMATIC INSTALLATION 14 9 ELECTRICAL INSTALLATION 15 9 1 Safety instructions 15 9 2 Electrical installation without fieldbus communication 15 9 3 Electrical installation IO Link 19 9 4 Electrical installation büS 20 10 START UP 20 10 1 Safety inst...

Page 4: ...y result in serious or fatal injuries CAUTION Warns of a possible danger Failure to observe the warning may result in moderate or minor injuries ATTENTION Warns of damage to property Failure to observe the warning may result in damage to the device or system Indicates important additional information tips and recommendations Refers to information in these instructions or in other documentation Des...

Page 5: ...bel and the additional explosion related information or separate explosion related operating instructions 3 BASIC SAFETY INSTRUCTIONS These safety instructions do not consider any contingencies or inci dents which occur during installation operation and maintenance The operator is responsible for observing the location specific safety regulations also with reference to the personnel DANGER Risk of...

Page 6: ...uirements in accordance with EN 61340 5 1 to minimize or avoid the possibility of damage caused by sudden electrostatic discharge Also ensure that you do not touch electronic components when the power supply voltage is present 4 GENERAL INFORMATION 4 1 Contact address Germany Bürkert Fluid Control System Sales Center Chr Bürkert Str 13 17 D 74653 Ingelfingen Tel 49 0 7940 10 91 111 Fax 49 0 7940 1...

Page 7: ...t range can be com bined with the positioner Angle seat valves straight seat valves diaphragm valves or ball valves are suitable The position of the actuator is regulated according to the position set point value The nominal position value is specified by an external standard signal Pilot air port label 1 Exhaust air port label 3 Pressure limiting valve Electrical connection cable gland or circula...

Page 8: ...BR Stroke range of valve spindle 2 45 mm 6 5 Type labels 8694 E3 0 PU02 Single act Pilot 3 0 24V Pmax 7 bar Tamb 10 60 C REV 2 S N 1001 00123456 D 74653 Ingelfingen W15MA Order number manufacture code Max operating pressure Type Features of the type code applicable to UL and ATEX Control function pilot valve Supply voltage pilot valve Barcode Serial number CE marking Ambient temperature version Fi...

Page 9: ...valve 7 lN min for aeration and deaeration QNn value according to definition for pressure drop from 7 to 6 bar absolute optional 130 lN min for aeration and deaeration single acting Connections Plug in hose connector 6 mm 1 4 Socket connection G1 8 6 8 Electrical data WARNING Only circuits with limited power may be used for UL approved components according to NEC Class 2 6 8 1 Electrical data with...

Page 10: ...ated from system supply in accor dance with IEC 60664 and for electrical safety in accordance with SELV from IEC 61010 2 201 6 8 3 Electrical data büS Protection class III as per DIN EN 61140 VDE 0140 1 Connection Circular plug in connector M12 x 1 5 pin A coded Operating voltage 24 V DC 25 Current consumption max 150 mA Total power consumption max 3 5 W 6 9 Factory settings Function Parameter Val...

Page 11: ...m and an uncontrolled restart Secure system from unintentional activation Following assembly ensure a controlled restart 7 2 Installing the positioner on process valves belonging to series 2103 and 23xx ATTENTION When mounting on process valves with a welded con nection follow the installation instructions in the operating instructions for the process valve When the positioner is being installed t...

Page 12: ... Nm Pilot air ports Connection pieces Fastening screws max 1 5 Nm Actuator Fig 6 Installing the positioner series 2103 2300 and 2301 7 3 Installing the positioner on process valves belonging to series 26xx and 27xx Procedure Guide rail Puck Fig 7 Aligning the puck Push the positioner onto the actuator The puck must be aligned in such a way that it is inserted into the guide rail of the positioner ...

Page 13: ...ion IP65 IP67 In the case of actuator size 80 100 connect the pilot air outlet which is not required to the free pilot air port of the actuator or seal with a plug In the case of actuator size 125 seal the pilot air outlet 22 which is not required with a plug and feed the free pilot air port of the actuator via a hose into a dry environment Pilot air outlet 21 Pilot air outlet 22 Upper pilot air p...

Page 14: ... to actuator 8 PNEUMATIC INSTALLATION DANGER Risk of injury from high pressure in the equipment device Before working on equipment or device switch off the pressure and deaerate drain lines Additional exhaust air port label 3 1 only for Type 23xx and 2103 with pilot valve system for high air flow rate actuator size ø 130 Pilot air port label 1 Exhaust air port label 3 Fig 9 Pneumatic connection Pr...

Page 15: ...pt In compliance with degree of protection IP67 an exhaust air line must be installed in the dry area 9 ELECTRICAL INSTALLATION All electrical inputs and outputs of the device are not galvanically isolated from the supply voltage 9 1 Safety instructions DANGER Risk of electric shock Before working on equipment or device switch off the power supply and secure to prevent reactivation Observe applica...

Page 16: ... e g PLC Terminal Configuration External circuit signal level 4 5 Set point value Set point value GND 4 5 0 4 20 mA GND see chapter Connection type 3 wire or 4 wire 1 Digital input 1 0 5 V log 0 10 30 V log 1 with reference to terminal 7 GND Tab 3 Assignment of screw type terminals input signals Operating voltage Terminal Configuration External circuit 6 7 Operating voltage Operating voltage GND 6...

Page 17: ... casing in all the way Tighten union nut on the cable gland torque approx 1 5 Nm Close the device assembly tool 6740773 3 The assembly tool 674077 is available from your Bürkert sales office 9 2 2 Connection type 3 wire or 4 wire Setting via communication software Connection type 4 wire factory setting The set point value input is designed as a differential input i e the GND lines of the set point...

Page 18: ...ectrical installation 24 V DC with circular plug in connector Connect the positioner according to the table 6 1 7 5 4 3 2 8 Fig 13 Circular plug M12 x 1 8 pin Input signals of the control center e g PLC Pin Wire color8 Configuration External circuit signal level 1 2 white brown Set point value 0 4 20 mA Set point value GND 1 2 0 4 20 mA GND see chapter Connection type 3 wire or 4 wire 5 6 grey pin...

Page 19: ...nal level 8 7 red blue Analogue position feedback Analogue position feedback GND 0 4 20 mA 8 7 GND Tab 10 Pin assignment output signals of the control center option 8 The indicated colors refer to the connecting cable available as an accessory 919061 9 3 Electrical installation IO Link 1 2 3 4 5 Fig 14 Pin assignment Port Class B Pin Designation Configuration 1 L 24 V DC System supply 2 P24 24 V D...

Page 20: ...s damage to the device and the area around it Before start up ensure that the operating personnel are familiar with and completely understand the contents of the operating instructions Observe the safety instructions and intended use Only adequately trained personnel may operate the equip ment the device 10 2 Automatic adjustment X TUNE To adjust the positioner to local conditions the X TUNE funct...

Page 21: ...ig 16 Open positioner Screw off the transparent cap of the positioner to operate the buttons and DIP switches 1 2 3 4 ON DIP Communications interface LED 1 LED 2 DIP Switches Button 1 Button 2 Fig 17 Automatic adjustment X TUNE To run X TUNE the positioner must be in the AUTOMATIC operating state DIP switch 4 OFF Start the X TUNE by pressing button 19 for 5 s LED 2 flashes at 5 Hz The device is in...

Page 22: ...ert Communicator can be found in the operating manual 10 The assembly tool 674077 is available from your Bürkert sales office 10 3 1 Connecting IO Link device with Bürkert Communicator Required components Communications software Bürkert Communicator for PC USB büS interface set see accessories büS adapter for büS service interface see accessories If necessary a büS cable extension see accessories ...

Page 23: ... an internationally standardized IO technology IEC 61131 9 to enable sensors and actuators to communicate IO Link is a point to point communication with 3 wire connection technology for sensors and actuators and unshielded standard sensor cables To ensure clear communication the IO Link devices should not be parameterised simultaneously by the higher level controller PLC via the IO Link master and...

Page 24: ...scription of objects are available on the Internet Download from www burkert com Type 8694 Software 11 CONTROL AND DISPLAY ELEMENTS A detailed description of the operation and functions of the positioner and the communication software can be found in the respective operating instructions ATTENTION Breakage of the pneumatic connection pieces due to rota tional impact When unscrewing and screwing in...

Page 25: ... of protection IP65 IP67 screw the trans parent cap in all the way Close the device assembly tool 67407711 11 The assembly tool 674077 is available from your Bürkert sales office 11 5 1 Operating state AUTOMATIC AUTO Normal controller mode is implemented and monitored in AUTO MATIC operating state MANUAL MANU In MANUAL operating state the valve can be opened and closed manually via the buttons ON ...

Page 26: ...d 2 simulta neously Longer than 10 s 30 s LED 2 flashes at 5 Hz Device restart Longer than 30 s LED 2 flashes at 10 Hz Reset device to factory setting Tab 14 Configuration of the buttons for MANUAL operating state AUTOMATIC operating state DIP switch 4 set to OFF Button Function 1 Press for 5 s to start the X TUNE function 2 1 and 2 simulta neously Longer than 10 s 30 s LED 2 flashes at 5 Hz Devic...

Page 27: ...t value CUTOFF OFF No sealing function 3 ON Correction characteristic for adjustment of the operating characteristic linearization of the process characteristic CHARACT 14 OFF Linear characteristic 4 ON Operating status MANUAL MANU OFF Operating status AUTOMATIC AUTO Tab 16 DIP switches 13 Can be changed via communications software 11 5 4 Display of the LEDs 1 2 3 4 ON DIP Communications interface...

Page 28: ... be also set with an acyclic parameter see parameter list The description for setting the LED mode can be found in the section Setting the LED mode in the operating instruction 11 5 6 Valve mode warnings Displays in valve mode warnings Valve position open half way closed Device status failure function check out of specification maintenance required according to NAMUR Valve position Device status S...

Page 29: ... the valve position Off white green blue yellow orange red If several device statuses exist simultaneously the device status with the highest priority is displayed The priority is determined by the severity of the deviation from controlled operation red LED failure highest priority Status display in accordance with NE 107 edition 2006 06 12 Color Color code Status Description Red 5 Outage error or...

Page 30: ...tory settings Tab 18 LED 2 green 12 SAFETY END POSITIONS Actuator system Designation Safety positions after failure of the auxiliary power electrical pneumatic up down single acting Control function A down pilot valve system with high air flow rate down pilot valve system with low air flow rate not defined up down single acting Control function B up pilot valve system with high air flow rate up pi...

Page 31: ...ble extension M12 pin to M12 socket length 1 m 772404 büS cable extension M12 pin to M12 socket length 3 m 772405 büS cable extension M12 pin to M12 socket length 5 m 772406 büS cable extension M12 pin to M12 socket length 10 m 772407 Tab 20 Accessories 13 1 Communications software The PC operating program Communicator is designed for com munication with the devices from the Bürkert positioner fam...

Page 32: ...ed storage temperature ATTENTION Incorrect storage may damage the device Store the device in a dry and dust free location Storage temperature 20 to 65 C ATTENTION Damage to the environment caused by device components contaminated with media Dispose of the device and packaging in an environmentally friendly manner Observe applicable disposal and environmental regulations Observe national regulation...

Page 33: ......

Page 34: ...www burkert com ...

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