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Burkert 8653 AirLINE Field, Operating Instructions Manual, Page: 6 / 43

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6

Operating instructions

Type 8653

1.2 

Definition of terms

term

in these instructions representative for

Device, field module

AirLINE Field Type 8653 field module

Valve

Pneumatic slide valve integrated in the field module

Actuator, process valve,

 

pneumatic cylinder,

 

pneumatic actuator, 

 

pneumatic components

Pneumatic consumer that is controlled by the field module

büS

Bürkert system bus, a communication bus developed by Bürkert based on 

the CANopen protocol

english

Summary of Contents for 8653 AirLINE Field

Page 1: ...Operating Instructions Type 8653 AirLINE Field Field module for pneumatic systems ...

Page 2: ...We reserve the right to make technical changes without notice Bürkert Werke GmbH Co KG 2019 Operating Instructions 1909 01_EUen_00810656 Original DE ...

Page 3: ...6 4 1 Pneumatic slide valve type 6534 14 6 4 2 Pilot pressure diagram 15 6 5 Circuit function CF 15 6 6 Type labels device labelling 16 7 Assembly 17 7 1 Fastening types 17 7 2 Assembly on wall 17 7 2 1 Assembly on wall using the bracket 18 7 2 2 Assembly on wall using the lateral fastening holes 18 7 3 Assembly on standard rail 19 8 Electrical connection 21 8 1 Connecting the functional earth 22 ...

Page 4: ... Cabling of büS CANopen networks 30 11 2 Start up file 31 11 3 Bit by bit compilation of the inputs and outputs 31 11 3 1 Examples of bit by bit allocation of valve units 31 12 Start up 32 12 1 Starting up via manual override 32 12 1 1 Additional element MO locking 33 12 2 Marking the valve slots 34 13 Operation 35 13 1 Display elements 35 13 2 Display 35 13 2 1 Display views 35 13 3 LED status di...

Page 5: ...g will result in fatal or serious injuries Warning Warns of a potentially dangerous situation Failure to observe the warning may result in serious or fatal injuries Caution Warns of a possible danger Failure to observe the warning may result in moderate or minor injuries NOTE Warns of damage to property Failure to observe the warning may result in damage to the device or other equipment Indicates ...

Page 6: ...NE Field Type 8653 field module Valve Pneumatic slide valve integrated in the field module Actuator process valve pneumatic cylinder pneumatic actuator pneumatic components Pneumatic consumer that is controlled by the field module büS Bürkert system bus a communication bus developed by Bürkert based on the CANopen protocol english ...

Page 7: ...re The prerequisites for safe and efficient operation are correct transport storage assembly installation start up operation and maintenance When using the device observe the permitted data operating conditions and application conditions This information can be found in the contractual documents the operating instructions and on the type label Use the device only in conjunction with third party de...

Page 8: ...y due to improper installation and maintenance Only trained technicians may perform installation and maintenance work Perform installation and maintenance with suitable tools only Risk of injury due to unintentional activation and uncontrolled start up of the device and system Secure the device and system to prevent unintentional activation Ensure that the system does not start up in an uncontroll...

Page 9: ...which come into contact with electrostatically charged people or objects are at risk In the worst case scenario these components will be destroyed immediately or will fail after start up Meet the requirements specified by EN 61340 5 1 to minimise or avoid the possibility of damage caused by sudden electrostatic discharge Do not touch electronic components when the supply voltage is connected engli...

Page 10: ... info burkert com International The contact addresses can be found on the last pages of the printed Quickstart And also on the Internet at www burkert com 4 2 Warranty The warranty is only valid if the device is used as intended in accordance with the specified application conditions 4 3 Information on the Internet The operating instructions and data sheets for Bürkert products can be found on the...

Page 11: ... Characteristics Earthed by special bracket Installation without control cabinets possible Degree of protection IP65 67 Integrated check valves LED for visual feedback of device status Two line LCD screen for displaying information warnings faults Switching cycle display and predefined warning thresholds Manual override as non locking and locking mechanism Redundant ring topology with Media Redund...

Page 12: ...D for status indication Circular plug M12 5 pole operating voltage input and output signals Manual override not switched Manual override switched Fig 2 Structure of AirLINE Field Type 8653 view from front Guide bars for attaching the bracket Earthing bolt M4 Fig 3 Structure of AirLINE Field Type 8653 view from behind without bracket english ...

Page 13: ...om the device for assembly purposes Lever for unlocking and releasing the device from the bracket Guide slot for attaching the device Earthing plate for earthing the device by means of the standard rail To release the device from the bracket push back the lever and at the same time slide the device upwards Bracket Bracket released from the device Fig 4 Bracket for assembly on wall or on standard r...

Page 14: ... temperature 10 60 C Compressed air quality ISO 8573 1 2010 Class 7 4 4 Nominal operating mode Continuous operation 100 duty cycle Operating voltage 24 V 10 residual ripple at fieldbus interface 1 Vss Protection class 3 in accordance with VDE 0580 Current consumption 260 mA 6 4 General technical data Valve slots 4 Degree of protection IP65 67 6 4 1 Pneumatic slide valve type 6534 Circuit function ...

Page 15: ...ure diagram for pneumatic slide valve Type 6534 6 5 Circuit function CF Circuit function Icon in accordance with ISO 1219 1 Description 2 x CFC 4 1 5 14 2 1 3 12 In idle position port 2 and port 4 exhausted 2 x CFD 4 1 5 14 2 1 3 12 In idle position port 2 and port 4 vented CFH 14 12 4 2 5 1 3 In idle position pressure port 1 with port 2 connected port 4 exhausted CFZ on request 14 12 4 2 5 1 3 5 ...

Page 16: ...CAN L 3 to 8 bar 24 V DC 10 to 55 C IP65 67 74653 Ingelfingen Germany 4 5 2 1 3 Assignment of circular plug M12 5 pole Permissible pilot pressure range please observe the pilot pressure diagram Fig 5 Operating voltage Permissible ambient temperature range Degree of protection Type number and device designation Fig 6 Type label 1 side surface of device housing ID 00309522 S N 000068 Type 8653 W14MP...

Page 17: ...n eliminates the need for further protective housing such as a control cabinet The device can be mounted on the following types directly in the process environment Assembly on wall using the bracket Assembly on wall using the lateral fastening holes Assembly on standard rail using the bracket 7 2 Assembly on wall Device with bracket Bracket separately Fastening holes for sideways assembly on wall ...

Page 18: ...acket Assembly Observe chapter Connecting the functional earth for assembly on wall on page 22 Securely attach the bracket using 4 suitable screws e g M5 screws to a suitable substrate max tightening torque 1 5 Nm for M5 screws Slide the guide bars on the field module see Fig 3 from the top to the bottom into the guide slot of the bracket see Fig 4 until the locking mechanism engages audibly 7 2 2...

Page 19: ...r for unlocking the device and at the same time pull the device upwards out of the bracket Assembly Observe chapter Connecting the functional earth for assembly on standard rail on page 23 Using a slotted head screwdriver carefully turn the fastening screws on the bracket all the way anticlockwise Position the bracket on the standard rail by tilting it upward slightly and then push it into positio...

Page 20: ...or unlocking the device and at the same time pull the device upwards out of the bracket Using a slotted head screwdriver carefully turn the fastening screws on the bracket all the way anticlockwise Tilt the bracket upward slightly and remove it from the standard rail english ...

Page 21: ...ld be carried out by fully trained personnel only Use suitable tools to establish the electrical connection Further information on cabling büS networks can be found under the following link Guide for planning of büS networks NOTE To ensure electromagnetic compatibility EMC Only use shielded cables Connect the functional earth see chapter 8 1 on page 22 Assignment of circular plug M12 5 pole A code...

Page 22: ...rth Danger due to electromagnetic fields If the functional earth FE is not connected the conditions of the EMC Law are not observed Assembly on wall Depending on the installation situation use a short cable with a large cross section to connect the device to the functional earth Assembly on standard rail Depending on the installation situation use a short cable with a large cross section to connec...

Page 23: ...bracket When the device is assembled on a standard rail the earthing plate makes contact with the standard rail As a result the device is connected to the earth potential when it is clamped onto the earthed standard rail Earthing plate Earthing bolt Fig 11 Earthing by means of the standard rail Use a short cable with a large cross section to connect the standard rail to the functional earth englis...

Page 24: ...f injury due to incorrect pneumatic connection work The pneumatic connection work should be carried out by fully trained personnel only Use suitable tools to establish the pneumatic connection 9 1 Assignment of the pneumatic connections Pressure port P 1 Exhaust port R 5 Exhaust port S 3 Pressure port for auxiliary pilot air X 12 14 Exhaust port for auxiliary pilot air R 82 84 Working ports 2 top ...

Page 25: ...rface available as an accessory is required see chapter 16 Accessories The operating instructions for the basic functions of the software can be found on the Bürkert website www burkert com Type 8920 10 1 User interface of the Bürkert Communicator Menu bar Add interface connect to büS stick Configuration areas of the device Menus Detailed views Parameter Diagnostics Maintenance Navigation area App...

Page 26: ... bar click the icon for Add interface Select büS stick Finish A connection is established between the device and Bürkert Communicator The device is displayed in the navigation area 10 3 Create the base settings of the field module Click on the in the navigation area in front of the device name the configuration sections of the device will be displayed Select the configuration section General setti...

Page 27: ...d state in the event of a fault Settings for switching cycle counter for pilot valve actuator Specification of feedback source and fault detection Valve configuration Fault handling Diagnostics Position feedback sensor Detailed view Diagnostics Channel diagnostics Check each individual channel for maintenance requests or errors Channel maintenance Channel fault Detailed view Maintenance Maintenanc...

Page 28: ...ferent address only in büS mode Bus mode CANopen büS or standalone device CANopen status This menu is only displayed if CANopen is set as the bus mode Deallocation delay 0 5 s Time between loss of a partner and deletion of its configuration Entry is possible but usually does not need to be changed This value only has an effect if in büS mode Alarm limits Supply voltage Error high 26 4 V Error low ...

Page 29: ...ince device reboot Transmit errors Current transmission error count Transmit errors max Maximum value since device reboot Reset error counter Resets both maximum values CANopen status Displays status Logbook Record and archive events Detailed view Maintenance Device information Displayed name Only displayed if a name was entered in the menu of the same name for the Parameters detailed view Ident n...

Page 30: ...Field device 1 Field device 2 Fig 14 Schematic layout of a bus system with various expansion devices The process for configuring the network is described in the operating instructions of the device in question Operating instructions for fieldbus gateway ME43 www burkert com Type ME43 chapter SETTING UP THE büS NETWORK Operating instructions for AirLINE Type 8652 valve island www burkert com Type 8...

Page 31: ...te cyclic output for current position feedback status of the lower end position 1 byte cyclic input for valves 1 byte cyclic input for external position feedback of the upper end position 1 byte cyclic input for external position feedback of the lower end position 11 3 1 Examples of bit by bit allocation of valve units Valve unit with 4 double valves example using BM1_Valves BM1_Valves Bit 0 Bit 1...

Page 32: ...it function CF of the valves CFC CFZ CFH with CFH only 1 manual override Marking Impact of the switched manual override 12 Supply duct 1 connected to working port 2 14 Supply duct 1 connected to working port 4 CFD Marking Impact of the switched manual override 10 12 Connection from supply duct 1 to working port 2 interrupted 10 14 Connection from supply duct 1 to working port 4 interrupted Manual ...

Page 33: ...pring return Locking manual override blocked Fig 16 Additional element MO locking The additional element MO locking helps to restrict the manual override Depending on the position rotated 0 or 180 of the clipped on additional element the manual override is just spring return or blocked english ...

Page 34: ...SG 5 10 MC NE WS The individual device markers are fixed to a sprue and can be printed in this form using standardised indus trial printers e g from Weidmüller After printing remove the device markers from the sprue and clip them onto the field module Fig 17 Marking the valve slots using MultiCard format device markers english ...

Page 35: ...ed graphically on the display Further information can be displayed depending on the configuration of the device e g position of the actuator allocated to the output Messages information warnings error appear as text on the LC display The text message display alter nates cyclically with the graphical display of the channel status 13 2 1 Display views Display view with 4 valve slots e g 5 2 way valv...

Page 36: ...ort circuit at inputs 2 4 of the lower position feedback unit Wire Break DI 2 Message 1 Message 2 Alternating message 1 message 2 Wire break at input 2 of the upper position feedback unit Example of other possible messages Wire Break DI 2 4 Wire break at inputs 2 4 of the lower position feedback unit Message 1 Message 2 Alternating message 1 message 2 Pilot SCC Limit Ch 1 Maintenance limit for pil...

Page 37: ...l function check is performed This status is exited auto matically after a certain time No user intervention required yellow 3 Out of specification Deviation of parameters e g different address node ID used Check parameters blue 2 Maintenance required The device is in standard operation mode however a function could soon be restricted Perform device maintenance green 1 Diagnostics active Device is...

Page 38: ...electrical connection Ensure correct load voltage Manual override of the valves not in the neutral position Move the manual override to the neutral position Pressure supply insufficient or not available Ensure a sufficient pressure supply also for upstream devices such as pressure controllers maintenance units shut off valves etc At valves without auxiliary pilot air Guarantee minimum operating pr...

Page 39: ...edium pressure in accordance with the pilot pressure diagram see chapter 6 4 2 on page 15 Insufficient pilot pressure build up With 5 2 way valves control function H and 2x3 2 way valves control function D normally open operate the valve island with an external pilot pressure supply Valves are not in the home position when building up pressure de energised Pressurise the valve block before switchi...

Page 40: ... for pilot valve actuator channel X reached Replace the pilot valve or maintain the actuator and reset the switching cycle counter or deactivate the switching cycle counter or increase the warning limit of the switching cycle counter Short Circuit Ch x Short circuit at input x of the position feedback unit position feedback or push in connection faulty Check the position feedback push in connectio...

Page 41: ...lectrical equipment Risk of injury due to improper removal Removal should be performed only by trained personnel using suitable tools Undo the pneumatic connection Undo the electrical connection For assembly using the bracket Push back the lever for unlocking the device and at the same time pull the device upwards out of the bracket For assembly on standard rail Push back the lever for unlocking t...

Page 42: ... socket 00772425 Gender changer M12 connector connector 00772867 büS cable M12 angled wire to socket 0 7 m 00772626 büS cable wire to M12 socket 1 m 00772409 büS cable wire to M12 socket 3 m 00772410 büS cable wire to M12 socket 5 m 00772411 büS cable wire to M12 socket 10 m 00772412 büS cable drum 50 m 00772413 büS cable drum 100 m 00772414 büS extension cable 0 1 m 00772492 büS extension cable 0...

Page 43: ...age temperature 18 Storage NOTE Incorrect storage may damage the device Store the device in a dry and dust free location Storage temperature 10 60 C 19 Disposal NOTE Damage to the environment caused by device components contaminated with media Dispose of the device and packaging in an environmentally friendly manner Observe applicable disposal and environmental regulations Observe national regulat...

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