Bug-O Systems GO-FER III-OX Instructions And Parts Manual Download Page 1

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INSTRUCTIONS

AND

PARTS MANUAL

A DIVISION OF WELD TOOLING CORPORATION

280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA

PHONE: 412-331-1776 http://www.bugo.com FAX: 412- 331- 0383

Please record your equipment identiication information below for future reference. This information can be

found on your machine nameplate.

Model Number

Serial Number

Date of Purchase

Whenever you request replacement parts or information on this equipment, always supply the information

you have recorded above.

Bug-O Systems is guided by honesty, integrity and

ethics in service to our customers and in all we do.

GO-FER III-OX
GO-FER III-PL
GO-FER III-WD

LIT-GO-FER-IPM-0113

Summary of Contents for GO-FER III-OX

Page 1: ...information below for future reference This information can be found on your machine nameplate Model Number Serial Number Date of Purchase Whenever you request replacement parts or information on this equipment always supply the information you have recorded above Bug O Systems is guided by honesty integrity and ethics in service to our customers and in all we do GO FER III OX GO FER III PL GO FER...

Page 2: ...0 5 Never remove or bypass the equip ment power cord ground Verify the equipment is grounded in accordance with all applicable local and national electrical safety codes If none exist use International Electric Code IEC 950 READ INSTRUCTIONS Read the instruction manual before installing and using the equipment 1 Do not plug in the power cord with out irst verifying the equipment is OFF and the cor...

Page 3: ...s as small as possible The larger the gap the higher the voltage and the higher the interference 5 Some plasma or welding units will inject high frequency interference into the AC power line Use separate power line branches whenever possible to power the plasma or welding source and the machine Do not plug them into the same outlet box 6 High frequency noise may enter the machine through the plasm...

Page 4: ...R III Welding Kit 120VAC 50 60Hz 1Ph Technical Data 9 GOF 3250 PL GO FER III Plasma Kit 120VAC 50 60Hz 1Ph Technical Data 10 GOF 3250 OX GO FER III Oxy Fuel Kit 120VAC 50 60Hz 1Ph Technical Data 11 GO FER III Wiring Diagram Electrical Component Chart 12 GOF 3240 WD Exploded View 13 GOF 3240 WD Parts List 14 GOF 3240 PL Exploded View 15 GOF 3240 PL Parts List 16 GOF 3240 OX Exploded View 17 GOF 324...

Page 5: ...ive make it ideal as an all position portable cutting machine for a plasma torch The torch holder will accept any standard 1 3 8 35 mm diameter machine torch that has a 32 pitch gear rack A built in trigger contactor for initiating the cut makes the GO FER a convenient self contained package The GO FER III Oxy Fuel Kit is used for straight line cuts and weld preparation beveling The kit comes comp...

Page 6: ...EEL ADJUSTMENT The wheels along one side of the carriage have Stainless Shim Washers C underneath These wheels E are adjustable Readjust these wheels if necessary by rotating the Hex Bolt B with a 1 2 13 mm wrench Gently push the clutch Knob A back into the case while gently rocking the machine forward and backward This will engage the drive pinion The rocking motion is necessary to insure proper ...

Page 7: ... BREAKER OPENS FIND AND CORRECT THE CAUSE BEFORE RESETTING GO FER III PL SETUP Plasma M N B C H M F J G D A K N L TORCH SET UP Insert the cutting torch into the torch holder on the rack Adjust the torch holder the clamp and the rack to set the torch to the desired position Connect the Hose Assembly J to the Quick Action Manifold K and to the cutting torch The manifold acts as a strain relief for t...

Page 8: ...7 kg Includes 1 GOF 3240 WD GO FER III w Dynamic Brake Includes 2 50 ipm 50 1270 mm min 1 BUG 5485 Contactor Cable Anchor 1 BUG 5451 Rackholder with Short Handle 1 PAN 1015 Rack 22 62 574 mm 1 BUG 5462 Right Angle Clamp 1 BUG 5188 Torchholder Assembly 1 BUG 9444 Tool Kit 1 GOF 3255 Welding Support Kit 1 ARR 1080 Heavy Duty Rigid Rail 93 5 2 37 m 2 ARM 2010 On Off Magnet Plate Assembly 2 ARM 2015 S...

Page 9: ...AL DATA Plasma Includes 1 GOF 3240 PL GO FER III w Dynamic Brake Includes 8 100 ipm 203 2540 mm min 1 BUG 5485 Contactor Cable Anchor 1 BUG 5451 Rackholder with Short Handle 1 PAN 1015 Rack 22 62 574 mm 1 BUG 5462 Right Angle Clamp 1 BUG 5188 Torchholder Assembly 1 BUG 9444 Tool Kit 1 ARR 1080 Heavy Duty Rigid Rail 93 5 2 37 m 2 ARM 2010 On Off Magnet Plate Assembly 2 ARM 2015 Spacer Bar Assembly ...

Page 10: ...OF 3240 OX GO FER III w Dynamic Brake Includes 8 100 ipm 203 2540 mm min 1 GOF 3025 2 Hose Q A Manifold 1 CIR 1010 3 Twin Hose Assembly 32 812 mm 1 BUG 5451 Rackholder with Short Handle 1 PAN 1015 Rack 22 62 574 mm 1 BUG 5462 Right Angle Clamp 1 BUG 5188 Torchholder Assembly 1 BUG 9444 Tool Kit 1 ARR 1080 Heavy Duty Rigid Rail 93 5 2 37 m 2 ARM 2010 On Off Magnet Plate Assembly 2 ARM 2015 Spacer B...

Page 11: ...OF 3115 BUG 9442 2 Pilot Light BUG 1415 BUG 1428 BUG 1427 3 Circuit Breaker BUG 2923 7A BUG 2952 5A BUG 2933 2A 4 Transformer BUG 9675 GOF 3112 BUG 1466 5 Volt Trap BUG 1393 BUG 1563 BUG 1393 6 Precision Speed Control BUG 1725 7 Potentiometer Control BUG 9686 8 Fwd Off Rev Switch MUG 1258 GOF 9 Gear Motor PL OX BUG 1590 80 1 WD BUG 1550 150 1 PART NUMBER ITEM DESCRIPTION GOF 3240 XX 120 VAC GOF 32...

Page 12: ...12 GOF 3240 WD EXPLODED VIEW 1 2 3 25 9 6 23 7 27 22 4 31 17 21 14 13 15 19 41 10 18 20 5 12 11 38 40 8 35 36 33 32 28 39 24 26 37 30 16 29 34 42 ...

Page 13: ...BUG 9675 Transformer 120 VAC 22 BUG 9686 Potentiometer Control Knob 23 CON 1020 Swivel Clamp 24 FAS 0112 Pan Hd Scr 6 32 x 1 4 25 FAS 0114 Pan Hd Scr 6 32 x 3 8 26 FAS 0124 Pan Hd Scr 8 32 x 3 8 27 FAS 0155 Pan Hd Scr 1 4 20 x 1 2 28 FAS 0654 Soc Hd Shd Scr 5 16 x 3 8 x 1 4 20 29 GOF 3001 Carriage Assy Includes Items 6 9 28 30 31 32 30 GOF 3002 Carriage Plate 31 GOF 3003 Fixed Leg Wheel Assy 32 GO...

Page 14: ...14 10 37 12 11 5 13 16 15 17 18 20 35 21 33 22 4 24 28 14 25 2 1 3 36 34 19 32 8 31 23 29 26 7 27 9 6 30 GOF 3240 PL EXPLODED VIEW ...

Page 15: ...rmer 120 VAC 19 BUG 9686 Potentiometer Control Knob 20 FAS 0112 Pan Hd Scr 6 32 x 1 4 21 FAS 0114 Pan Hd Scr 6 32 x 3 8 22 FAS 0124 Pan Hd Scr 8 32 x 3 8 23 FAS 0155 Pan Hd Scr 1 4 20 x 1 2 24 FAS 0654 Soc Hd Shd Scr 5 16 x 3 8 x 1 4 20 25 GOF 3001 Carriage Assy Includes Items 6 9 24 26 27 28 26 GOF 3002 Carriage Plate 27 GOF 3003 Fixed Leg Wheel Assy 28 GOF 3008 Spacer 29 GOF 3014 Drive Pinion w ...

Page 16: ...16 38 14 13 5 12 11 15 35 21 16 29 19 8 32 36 4 22 26 7 24 27 23 9 3 2 1 10 34 17 33 28 37 31 18 20 25 30 6 GOF 3240 OX EXPLODED VIEW ...

Page 17: ... 1010 3 Twin Hose Assy 32 812 mm 20 FAS 0112 Pan Hd Scr 6 32 x 1 4 21 FAS 0114 Pan Hd Scr 6 32 x 3 8 22 FAS 0124 Pan Hd Scr 8 32 x 3 8 23 FAS 0155 Pan Hd Scr 1 4 20 x 1 2 24 FAS 0654 Soc Hd Shd Scr 5 16 x 3 8 x 1 4 20 25 GOF 3001 Carriage Assy Includes Items 6 9 24 26 27 28 26 GOF 3002 Carriage Plate 27 GOF 3003 Fixed Leg Wheel Assy 28 GOF 3008 Spacer 29 GOF 3014 Drive Pinion w Key Set Screw 30 GO...

Page 18: ...r U S A Torches PAN 1007 Panograph Assembly W Fits All Clamp For Other Torches MUG 1119 32 3 Hose Assembly BUG 9898 3 Hose Quick Acting Manifold ARM 2015 Spacer Bar BUG 5166 8 H D Tube Rack w Clamp BUG 9180 4 Rod 7 8 x 4 CON 1020 Universal Clamp BUG 2708 Fits All Clamp GOF 3255 Welding Support Kit The addition of this item provides a vertical racking motion for hand held guns ...

Page 19: ...Locking Collar 1 3 BUG 2034 Telon Washer 2 4 FAS 0359 Hex Hd Cap Scr 1 4 20 x 1 1 5 GOF 3138 Offset Link 1 6 GOF 3136 Sleeve 1 7 GOF 3133 Magnet 1 GOF 3128 36 ROD 6 3 9 1 2 8 10 4 10 5 7 ITEM PART NO DESCRIPTION QTY 1 FAS 0357 Hex Hd Cap Scr 1 4 20 x 3 4 1 2 FAS 0422 Set Scr 8 32 x 1 4 1 3 FAS 0955 Flt Hd Soc Scr 1 4 20 x 1 2 2 4 GOF 3121 Thumb Screw 1 5 GOF 3126 Rail 1 6 GOF 3129 Pinion Set Screw...

Page 20: ...es ACCESSORIES CONT D Red Wire 4 Red Wire 4 1 2 ELECTRICAL COMPONENT CHART 1 Toggle Switch ABP 1069 2 Panel Connector 2T M BUG 9486 PART NUMBER ITEM DESCRIPTION BUG 5485 CONTACTOR WIRING DIAGRAM BUG 5485 4 Dual Contactor Cable Anchor Provides built in contactor switch to control plasma or welding process The Cable Anchor provides strain relief for all cables ...

Page 21: ... board control board OR Burned out transformer Replace transformer Does not run Bad connection Check wiring connections indicator light on 12 VAC should appear across secondary of transformer Tighten terminal screws on speed control board Faulty speed If DC Volts 0 across leads to control board motor replace control board Unit runs Faulty speed Replace control board but no control control board Ch...

Page 22: ...er obligations or liabilities whatsoever with respect to machines or parts furnished by Manufacturer Manufacturer shall not in any event be liable to Distributor or any customer for any loss of profits incidental or consequen tial damages or special damages of any kind Distributor s or customer s sole and exclusive remedy against Manufacturer for any breach of warranty negligence strict liability ...

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