Buderus 7 746 800 090-00.1O Manual Download Page 8

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Details about the MCM10 module

MCM10  

61

Subject to the heating controller used, a cascade system 
with either up to 4 or up to 16 boilers can be created. The 
maximum number of boilers that can be connected and 
the number of MCM10 modules required for the different 
system versions are shown in table 6, page 62.

The MCM10 module regulates the entire heat generation 
circuit (primary circuit up to and including the low loss 
header). All other heating system components (secondary 
side of the low loss header, such as the heating circuits, 
DHW cylinder) can be regulated by a weather-
compensated heating controller with EMS BUS interface 
and additional modules (WM10, MM10, ...). Contact the 
manufacturer for further details. You will find the address 
on the back cover.

Boilers of any output size can be linked into the cascade.

2.7.3

DHW heating with MCM10 cascade systems

DHW cylinders can be connected electrically and 
hydraulically direct to a boiler (cylinder version).
• DHW heating is regulated by the boiler. During active 

DHW heating, the relevant boiler will not be controlled 
by the MCM10 module. A different boiler may be 
started if there is a heat demand.

• If DHW heating is to be implemented under time 

control in a heating system with heating controller with 
EMS BUS control, then the boiler to which the DHW 
cylinder is connected must be connected to terminals 
17 and 18 of the MCM10 master module.

2.7.4

Internal frost protection function

The MCM10 module is equipped with an internal frost 
protection function: if the flow temperature falls below 
7 °C, a boiler starts and runs until a flow temperature of 
15 °C has been achieved. The supply pump that may be 
connected to the MCM10 module will then also run 
(

Æ

chapter 2.7.5).

B

Connect the flow temperature sensor to the MCM10 
master module if internal frost protection is to be 
applied.

2.7.5

Control of one heating circuit pump

The heating circuit pump can be connected directly to the 
MCM10 master module in heating systems with only 1 
heating circuit. When an RC35 programming unit is being 
used in the system, the heating circuit pump must be 
connected to the WM10 low loss header module.

The heating circuit pump runs as long as at least one 
boiler pump is running (if required, set the pump run-on 
time on the boiler according to the boiler installation 
instructions).

2.7.6

External switching contact

The MCM10 module is equipped with an external 
switching contact (

Æ

fig. 3, [G], page 59). Parameters 

for this switch (

Æ

tab. 3, page 60).

This external switching contact can be used, for example 
for connecting a temperature limiter to protect an 
underfloor heating system against excessively high 
heating water temperatures.

All boilers are shut down when the switching contact is 
open. The boilers are ready for use when the switching 
contact is closed.

2.7.7

System versions overview

As a manufacturer of advanced heating technology, we 
give high priority to the development and manufacture of 
economical and efficient boilers. To safeguard this 
priority, our boilers are equipped with modulating burners. 
To make optimum use of the burner characteristics, use 
heating controllers with EMS BUS control.

The different system versions require the 
connection of certain accessories: flow 
temperature sensor, outside temperature 
sensor, heating circuit pump and heating 
controller (

Æ

tab. 6, page 62).

If the user wishes to heat hot water via the 
boiler 3-way valve and at the same time 
supply the heating circuits, DHW priority 
must be disabled on the RC35 programming 
unit of all heating circuits, as the standard 
setting enables DHW priority.

The frost protection function of one heating 
controller with 2-wire BUS interface provides 
comprehensive system frost protection. This 
requires the connection of an outside 
temperature sensor.

The pump kick lets the heating circuit pump 
run once every day even without a heat 
demand (e.g. during summer).

B

Leave your heating system switched on all 
year to prevent the pumps (in summer) 
from seizing up.

Summary of Contents for 7 746 800 090-00.1O

Page 1: ...MCM10 7 746 800 090 00 1O 6 720 616 692 11 2009 ...

Page 2: ...rsions overview 61 2 7 8 Connection of additional modules in case of heating controllers with 2 wire BUS control 63 3 Installation 64 3 1 Installation 64 3 1 1 Wall mounting 64 3 1 2 Hooking into the mounting rail 65 3 1 3 Removal from the mounting rail 65 3 2 Electrical connections 65 3 2 1 Connection of the low voltage part with BUS connections 65 3 2 2 230 V AC connection 66 3 2 3 Remote fault ...

Page 3: ...hese accessories exclusively in conjunction with the controllers and boilers listed Follow the wiring diagram B This accessory may require a different voltage Never connect the low voltage side to the 230 V mains or vice versa B Prior to installing this accessory Isolate the power supply 230 V AC of the boiler and of other BUS subscribers B For wall mounting never install this accessory in wet are...

Page 4: ...B Check all components have been delivered 2 5 Accessories Here you will find a list of typical accessories Contact the manufacturer to obtain a complete overview of all available accessories Outside temperature sensor only for system version 1 Flow temperature sensor only for system versions 2 3 and 4 RC35 weather compensated heating controller with text display for controlling a heating system w...

Page 5: ...eating circuit pump output AT 2 5 A ceramic filled with sand Measuring range flow temperature sensor C 0 100 Measuring range outside temperature sensor C 40 50 Permissible ambient temperature MCM10 C 0 50 Permissible ambient temperature flow temperature sensor C 0 100 Permissible ambient temperature outside temperature sensor C 50 100 Maximum cable length EMS BUS connections m Æ tab 7 page 65 Maxi...

Page 6: ...59 2 6 3 Connection diagram Fig 3 Connection diagram IV I 230 VAC A D F G 0 10V H I J B C E K L M A K III A K B M M M M M M M M L II A K B M M M M L 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 M M 20 21 19 24 18 17 22 23 25 M 7 746 800 090 14 2o ...

Page 7: ...run for all boilers This takes into account the number of hours run in heating mode as well as in DHW mode This increases the boiler service life If the power supply to the MCM10 module fails the hours run meter in the MCM10 module is reset to zero If a boiler is not able to start DHW heating for a directly connected DHW cylinder boiler fault communication fault with the MCM10 module another boile...

Page 8: ...ng circuit pump can be connected directly to the MCM10 master module in heating systems with only 1 heating circuit When an RC35 programming unit is being used in the system the heating circuit pump must be connected to the WM10 low loss header module The heating circuit pump runs as long as at least one boiler pump is running if required set the pump run on time on the boiler according to the boi...

Page 9: ...odule The flow temperature sensor part of the standard delivery of the WM10 is connected to the WM10 low loss header module The heating circuit pump is connected to the WM10 module 2 Modulating 0 10 V controller regulates acc to output any 4 16 Common flow temperature sensor accessory on terminals E only for internal frost protection function Heating circuit pump secondary circuit Æ fig 3 19 on te...

Page 10: ...erature VT Flow temperature U Input voltage System version 4 Heating control with ON OFF contact In conjunction with a control unit with ON OFF contact the MCM10 module regulates the cascade output in accordance with the contact closure respectively up to maximum output by starting one boiler after another When the contact opens all boilers are shut down simultaneously The ON OFF contact of the he...

Page 11: ...rawl plug and insert the screw until only 1 5 mm protrudes Æ fig 8 Fig 8 Top fixing screw B In the back panel of the MCM10 module create two holes for the bottom fixing screws using the 2 knock outs prepared B Hook in the MCM10 module at the top fixing screw B Mark the holes to be drilled on the wall through the knock outs created B Remove the MCM10 module DANGER From electric shock B Prior to con...

Page 12: ...ls Colour and mechanical coding prevent interchanging of cable terminals 3 2 1 Connection of the low voltage part with BUS connections B To prevent faulty functions always wire in accordance with the connection diagram Never connect one BUS cable to another The minimum permissible cable cross section of the 2 wire BUS connection is determined by the cable length B Route all LV leads separately fro...

Page 13: ...e boiler 3 2 5 Electrical connection of the flow temperature sensor Flow temperature sensor connection Æ fig 3 page 59 System version 1 at the WM10 low loss header module or System versions 2 3 and 4 at the MCM10 module terminal E 3 2 6 Electrical connection of an external switching contact Prior to connecting an external switching contact remove the jumper from the plug in strip 3 2 7 Disposal B ...

Page 14: ... on the individual BUS subscribers in accordance with their installation instructions 4 3 Configuration reset During the next start the current system configuration is saved to the MCM10 module B Interrupt the power supply 230 V AC to all components in the heating system and all MCM10 modules B Open the MCM10 master module casing Æ fig 7 page 64 B Remove jumper Æ fig 4 page 63 B Ensure the correct...

Page 15: ...ration Fault Subject to the state of the overall system the LEDs on the MCM10 module Æ fig 13 provide indications about the operating and fault state of individual components and thereby enable specific troubleshooting Æ tab 10 page 68 Fig 13 Operating and fault indications via the LEDs 1 Green Power ON 2 Green Heating circuit pump secondary circuit 3 Red Switching contact for remote fault indicat...

Page 16: ...ller Operation communication between this MCM10 module and the previous module or the heating controller 2 wire BUS Configuration communication between 2 MCM10 modules or the heating controller 2 wire BUS Wait until the configuration has completed The LED will then be illuminated steadily Fault no communication between 2 MCM10 modules or the heating controller 2 wire BUS Check the corresponding co...

Page 17: ...ther boiler will be enabled automatically in case of heat demand LED Off On Flashing No Diagnosis Remedy Diagnosis Remedy Diagnosis Remedy Tab 10 Operating and fault displays Display Description Remedy 5H Break in BUS communication Display in case of less than 4 installed boilers Check the cable between the boiler and the MCM10 module for a possible break Check the cable for firm seating and conta...

Page 18: ...ally important objectives for us All legislation pertaining to the environment is strictly observed To protect the environment we use the best possible technology and materials whilst taking into account economical aspects Packaging Where packaging is concerned we participate in country specific recycling processes that ensure optimum recycling All packaging materials are environmentally compatibl...

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