background image

3

 

Installation

MCM10  

65

B

Drill 6 mm Ø holes and insert rawl plugs (

Æ

fig. 9).

Fig. 9

Inserting rawl plugs

B

Hook in the MCM10 module at the top fixing screw and 
secure to the wall with the bottom screws.

3.1.2

Hooking into the mounting rail

35 mm (DIN rail 46277 or EN 60 715-TH 35-7.5).

Fig. 10 Mounting on the mounting rail

3.1.3

Removal from the mounting rail

Fig. 11 Removal from the mounting rail

3.2

Electrical connections

B

Observe current regulations applicable to power 
connections, and use at least cable type H05 VV-… 
(NYM-I…).

B

Always route cables/leads through the preassembled 
grommets and apply the strain relief supplied to protect 
the system against the ingress of dripping water.

B

Wiring preferably with single core cable. Provide the 
cores with wire ferrules if flexible cable is used.

B

Cables can be pulled off the contact strip for their 
connection to the screw terminals. Colour and 
mechanical coding prevent interchanging of cable 
terminals.

3.2.1

Connection of the low voltage part with 
BUS connections

B

To prevent faulty functions: always wire in accordance 
with the connection diagram. Never connect one BUS 
cable to another.

The minimum permissible cable cross-section of the 2-
wire BUS connection is determined by the cable length:

B

Route all LV leads separately from cables carrying 
230 V or 400 V to avoid inductive interference 
(minimum separation 100 mm).

B

In case of external inductive interference, shield the 
cables.
This screens the cables/leads from external influences, 
such as HV cables, moving cables, transformer 
stations, radio and TV appliances, amateur radio 
stations and microwaves.

B

When sensor leads are extended, apply the following 
lead cross-sections:

6 mm

6 mm

3,5 mm

3,5...5 mm

7 746 800 090-05.1O

7 746 800 090-06.1O

1.

2.

3.

7 746 800 090-12.1O

Cable length [m]

Min. cross-section 

[mm

2

]

< 80

0.40

80 - 100

0.50

100 - 150

0.75

150 - 200

1.00

Tab. 7

BUS extension

Cable length [m]

 Min. cross-section [mm

2

]

< 20

0.75

20 - 30

1.00

Tab. 8

Sensor lead extension

Summary of Contents for 7 746 800 090-00.1O

Page 1: ...MCM10 7 746 800 090 00 1O 6 720 616 692 11 2009 ...

Page 2: ...rsions overview 61 2 7 8 Connection of additional modules in case of heating controllers with 2 wire BUS control 63 3 Installation 64 3 1 Installation 64 3 1 1 Wall mounting 64 3 1 2 Hooking into the mounting rail 65 3 1 3 Removal from the mounting rail 65 3 2 Electrical connections 65 3 2 1 Connection of the low voltage part with BUS connections 65 3 2 2 230 V AC connection 66 3 2 3 Remote fault ...

Page 3: ...hese accessories exclusively in conjunction with the controllers and boilers listed Follow the wiring diagram B This accessory may require a different voltage Never connect the low voltage side to the 230 V mains or vice versa B Prior to installing this accessory Isolate the power supply 230 V AC of the boiler and of other BUS subscribers B For wall mounting never install this accessory in wet are...

Page 4: ...B Check all components have been delivered 2 5 Accessories Here you will find a list of typical accessories Contact the manufacturer to obtain a complete overview of all available accessories Outside temperature sensor only for system version 1 Flow temperature sensor only for system versions 2 3 and 4 RC35 weather compensated heating controller with text display for controlling a heating system w...

Page 5: ...eating circuit pump output AT 2 5 A ceramic filled with sand Measuring range flow temperature sensor C 0 100 Measuring range outside temperature sensor C 40 50 Permissible ambient temperature MCM10 C 0 50 Permissible ambient temperature flow temperature sensor C 0 100 Permissible ambient temperature outside temperature sensor C 50 100 Maximum cable length EMS BUS connections m Æ tab 7 page 65 Maxi...

Page 6: ...59 2 6 3 Connection diagram Fig 3 Connection diagram IV I 230 VAC A D F G 0 10V H I J B C E K L M A K III A K B M M M M M M M M L II A K B M M M M L 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 M M 20 21 19 24 18 17 22 23 25 M 7 746 800 090 14 2o ...

Page 7: ...run for all boilers This takes into account the number of hours run in heating mode as well as in DHW mode This increases the boiler service life If the power supply to the MCM10 module fails the hours run meter in the MCM10 module is reset to zero If a boiler is not able to start DHW heating for a directly connected DHW cylinder boiler fault communication fault with the MCM10 module another boile...

Page 8: ...ng circuit pump can be connected directly to the MCM10 master module in heating systems with only 1 heating circuit When an RC35 programming unit is being used in the system the heating circuit pump must be connected to the WM10 low loss header module The heating circuit pump runs as long as at least one boiler pump is running if required set the pump run on time on the boiler according to the boi...

Page 9: ...odule The flow temperature sensor part of the standard delivery of the WM10 is connected to the WM10 low loss header module The heating circuit pump is connected to the WM10 module 2 Modulating 0 10 V controller regulates acc to output any 4 16 Common flow temperature sensor accessory on terminals E only for internal frost protection function Heating circuit pump secondary circuit Æ fig 3 19 on te...

Page 10: ...erature VT Flow temperature U Input voltage System version 4 Heating control with ON OFF contact In conjunction with a control unit with ON OFF contact the MCM10 module regulates the cascade output in accordance with the contact closure respectively up to maximum output by starting one boiler after another When the contact opens all boilers are shut down simultaneously The ON OFF contact of the he...

Page 11: ...rawl plug and insert the screw until only 1 5 mm protrudes Æ fig 8 Fig 8 Top fixing screw B In the back panel of the MCM10 module create two holes for the bottom fixing screws using the 2 knock outs prepared B Hook in the MCM10 module at the top fixing screw B Mark the holes to be drilled on the wall through the knock outs created B Remove the MCM10 module DANGER From electric shock B Prior to con...

Page 12: ...ls Colour and mechanical coding prevent interchanging of cable terminals 3 2 1 Connection of the low voltage part with BUS connections B To prevent faulty functions always wire in accordance with the connection diagram Never connect one BUS cable to another The minimum permissible cable cross section of the 2 wire BUS connection is determined by the cable length B Route all LV leads separately fro...

Page 13: ...e boiler 3 2 5 Electrical connection of the flow temperature sensor Flow temperature sensor connection Æ fig 3 page 59 System version 1 at the WM10 low loss header module or System versions 2 3 and 4 at the MCM10 module terminal E 3 2 6 Electrical connection of an external switching contact Prior to connecting an external switching contact remove the jumper from the plug in strip 3 2 7 Disposal B ...

Page 14: ... on the individual BUS subscribers in accordance with their installation instructions 4 3 Configuration reset During the next start the current system configuration is saved to the MCM10 module B Interrupt the power supply 230 V AC to all components in the heating system and all MCM10 modules B Open the MCM10 master module casing Æ fig 7 page 64 B Remove jumper Æ fig 4 page 63 B Ensure the correct...

Page 15: ...ration Fault Subject to the state of the overall system the LEDs on the MCM10 module Æ fig 13 provide indications about the operating and fault state of individual components and thereby enable specific troubleshooting Æ tab 10 page 68 Fig 13 Operating and fault indications via the LEDs 1 Green Power ON 2 Green Heating circuit pump secondary circuit 3 Red Switching contact for remote fault indicat...

Page 16: ...ller Operation communication between this MCM10 module and the previous module or the heating controller 2 wire BUS Configuration communication between 2 MCM10 modules or the heating controller 2 wire BUS Wait until the configuration has completed The LED will then be illuminated steadily Fault no communication between 2 MCM10 modules or the heating controller 2 wire BUS Check the corresponding co...

Page 17: ...ther boiler will be enabled automatically in case of heat demand LED Off On Flashing No Diagnosis Remedy Diagnosis Remedy Diagnosis Remedy Tab 10 Operating and fault displays Display Description Remedy 5H Break in BUS communication Display in case of less than 4 installed boilers Check the cable between the boiler and the MCM10 module for a possible break Check the cable for firm seating and conta...

Page 18: ...ally important objectives for us All legislation pertaining to the environment is strictly observed To protect the environment we use the best possible technology and materials whilst taking into account economical aspects Packaging Where packaging is concerned we participate in country specific recycling processes that ensure optimum recycling All packaging materials are environmentally compatibl...

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