BuckMaster 94NC Preparations, Installation, Operation, Maintenance, Safety Download Page 1 | Manualshive

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BuckMaster 94NC Preparations, Installation, Operation, Maintenance, Safety Download Page 1

MODEL 94NC

NON-CATALYTIC UNIT

DISCRIPTION

DATE

REV.

BY

APRVD

J.G

2-26-10

TOP VIEW OF INSIDE FIREBOX

TM

N.T.S.

310

Buck

Stove

FEATURES

PREPARATIONS

INSTALLATION

OPERATION

MAINTENANCE

SAFETY

FIREPLACE INSERT & FREESTANDING

SAFETY NOTICE

IF  THIS  HEATER  IS  NOT  PROPERLY  INSTALLED,  A  HOUSE  FIRE  MAY
RESULT.  FOR YOUR SAFETY, FOLLOW THE  INSTALLATION INSTRUCTIONS.
CONTACT  THE  AUTHORITY  HAVING  JURISDICTION  (SUCH  AS  MUNICIPAL
BUILDING  DEPARTMENT,  FIRE  DEPARTMENT,  FIRE  PREVENTION  BUREAU,
etc.)  CONSULT  BEFORE  INSTALLATION  TO  DETERMINE  THE  NEED  TO
OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.

TESTED AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI

MANUFACTURED BY NEW BUCK CORPORATION

200 ETHAN ALLEN DRIVE

P.O. BOX 69
SPRUCE PINE, N.C. 28777

www.buckstove.com

Revised January 2013

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Summary of Contents for 94NC

Page 1: ...IRE MAY RESULT FOR YOUR SAFETY FOLLOW THE INSTALLATION INSTRUCTIONS CONTACT THE AUTHORITY HAVING JURISDICTION SUCH AS MUNICIPAL BUILDING DEPARTMENT FIRE DEPARTMENT FIRE PREVENTION BUREAU etc CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT KEEP THESE INSTRUCTIONS FOR FUTURE USE TESTED AND LISTED BY ITS WARNOCK HERSEY MIDDLETON WI MANUFACTURED BY NEW BUCK CORPORATION 200 ETHAN A...

Page 2: ...stallation Preparation Fireplace 6 Mounting Trim Panels 7 SECTION III Residential Freestanding Installation 11 Floor Protection 12 Installing thimble through combustible wall 14 Final Check 18 Clearances Residential Single Wall Pipe 19 SECTION IV Wood Heater Safety 20 SECTION VI Operation 21 Room Air Blower Operation 22 SECTION VII Troubleshooting 23 Warranty 26 ...

Page 3: ...ural and L P liquid petroleum gas we highly recommend the use of smoke and carbon monoxide detectors in your home Examine the masonry fireplace and chimney prior to installation of fireplace accessory to determine that construction meets the minimum fireplace construction requirements illustrated in the instructions Make sure that it is free from cracks loose mortar creosote deposits and other blo...

Page 4: ... flammable fluids The primary air which is controlled by user burns the wood Secondary air is admitted into firebox through secondary air tubes at top of firebox This secondary air burns impurities in the smoke released from initial wood burning The temperature necessary for this combustion is maintained through firebrick refractory If any more technical information is necessary contact your local...

Page 5: ...ndary air channel 14 Hinge Block 15 Pipe stop 16 Outer top 17 Door glass 18 Glass clips 19 Hearth 20 Door gasket 21 Side glass 22 Side glass gasket 23 Firebrick 24 Motor 25 Motor mount bracket 26 Cover Door 27 Cover door screws 28 Shot gun air box 29 Ash pan 30 Bay side overlay 31 Door handle spring handle 32 Top air wash 33 Cast door glass gasket 34 Cover door hinge 35 Magnet holder 36 Cover door...

Page 6: ...Side Floor Protector D Side Wood Trim E Top Wood Trim F Mantel or Brackets 12 16 8 10 18 24 MODEL 94NC 1 The hearth must be of masonry construction and must extend a minimum of 16 in front of the firebox opening and a minimum of 8 to either side of the firebox opening Minimum floor protection under unit must have an R value of 0 30 2 If there is no minimum hearth protection from front of firebox o...

Page 7: ... BEFORE installing or using room heater 6 If fireplace has an ash dump or outside air provision these must be sealed off with metal or tightly packed non combustible insulation to prevent cold air from entering fireplace chamber MASONRY INSERT INSTALLATION INSTALLATION OPTIONS This unit appliance may be installed into an all masonry fireplaces built in accordance with Uniform Building Code and Nat...

Page 8: ...ANELS AND UNDER FRONT OF STOVE UNIT WITH INSULATION OR HIGH TEMPERATURE CAULK OPTION A Figure 2 REMOVE DAMPER OR WIRE IT OPEN AIRTIGHT INSU LATED CLEAN OUT NOTE New Buck Corporation grants no war ranty implied or stated for the installation or maintenance of your appliance and assumes no responsibility of any consequential damage s OPTION C Figure 4 NOTE Follow installation instruction with Positi...

Page 9: ...ough to work behind trim panel reference lines FIGURE 6 MOUNTING TRIM PANELS FIGURE 5 POSITIONING FLUE OPENING FRONT OF FIREPLACE 4 Mount side trim panels See Figure 6 a Position trim panel on reference line b Drill mounting holes in center of trim panel mounting brackets to allow for adjustment in and out if neces sary c Mount trim panel using self tapping screws provided 5 Place top panel back o...

Page 10: ...clearances 2 Remove all foreign material from firebox area 3 Open primary air control Primary Air Control The primary air intake draft control is located at right bottom side of hearth It is operated by moving handle out to open to allow air into firebox or in to control or close off to let air into firebox See Figure 7 4 Plug power cord into a 115V AC outlet Do not run cord under unit or in high ...

Page 11: ... NORMAL AND IS NOT A CAUSE FOR ALARM IN SOME CASES THESE FUMES WILL ACTIVATE A SMOKE ALARM OPENING A WINDOW NEAR THE UNIT WILL ALLOW THESE FUMES TO ESCAPE DO NOT BUILD A LARGE ROARING FIRE UNTIL THIS CURING IS COMPLETE OR THE HEATER FINISH MAY BE DAMAGED CAUTION NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE KEEP ALL S...

Page 12: ...115V AC outlet to test motor Do not run power cord under unit or in high traffic areas 3 Check primary air and control to ensure that it slides freely 4 Remove any items from within firebox Spread a dropcloth on floor behind heater Next tilt heater so that back is on drop cloth 5 If leg kit is to be used follow steps 1 4 6 Obtain four legs attach legs to holes in bottom of unit with bolts and wash...

Page 13: ...thickness An easy means of determining if a proposed alternate floor protector meets requirements is to follow this procedure 1 Convert specification to R value R value is given no conversion is needed K factor is given with a required thickness T in inches C factor is given R 1 C 2 Determine the R value of the proposed alternate floor protector Use the formula in step 1 to convert values not expr...

Page 14: ...as a plumb bob Mark ceiling where string is suspended to locate center of chimney 2 After locating center of hole install ceiling support box chimney flashing and rain cap per chimney manufacturer s instructions Now connect stove and ceiling support box using 24 ga minimum blue or black steel connector pipe DO NOT USE GALVANIZED PIPE Connect each section so crimped end faces downward and secure ea...

Page 15: ...ed and thimble supported with a sheet steel support minimum 24 gauge in thickness d Solid insulated listed factory built chimney length with an inside diameter 2 in larger than chimney connector and having 1 in or more of insulation serving as a pass through for a single wall sheet steel chimney connector of minimum 24 gauge thickness with a minimum 2 in air space between outer wall of chimney sec...

Page 16: ...tion of heater pipe and elbow in position and project a point onto plumb line level using the center of your elbow Figure 11 CEILING ROOF ATTIC CEILING TEE BOXASSEM CENTERLINE OF ELBOW MARKPLUMBLINE WALL WALL PASS THROUGHCONNECTOR 18 MIN TEE BOX ASSEM CLEAN OUT ACCESS FLOOR PROTECTOR 3 SHEET METAL SCREWS OR RIVETS CEILING ROOF ATTIC CEILING TEE BOXASSEM CENTERLINE OF ELBOW MARKPLUMBLINE WALL WALL ...

Page 17: ...heet metal screws or rivets See Figure 10 Page 15 C Wall Exit Into Masonry Flue Using Single Wall Pipe 1 Before connecting these units to a masonry chimney determine that masonry flue passing through connector thimble meets NFPA 211 Code and local building codes It must be a minimum of 18 from ceiling If connector thimble does not meet these codes pass through connector must be modified NOTE Floor...

Page 18: ...d through wall to the inner face or liner but not beyond and shall be firmly cemented to masonry EXCEPTION A thimble may be used to facilitate removal of the chimney connector for cleaning in which case the thimble shall be permanently cemented in place with high temperature cement 2 Once through the wall thimble codes are met simply connect chimney collar to wall pass through connector using 24 g...

Page 19: ...oes not reveal problem contact your dealer for assistance CAUTION Open door and check for smoke escaping from front of the stove Smoking usually indicates a defective or poorly positioned chimney Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near open damper with a poker or fire tong Once chimney heats up a proper draft can usually be obtained CAUTION Th...

Page 20: ... pipe minimum floor protector Minimum floor protection under unit must have an R value of 0 30 see page 12 13 NOTE The clearances above may be reduced follow NFPA 211 codes For wall exit floor protector must be under horizontal pipe There must be 2 on each side of pipe Maintain 18 between pipe and ceiling See Figure 13 measurements F H BACK WALL S IDE W A LL A E B F C C D G D D C G B C F A E H 22 ...

Page 21: ...om heater with blower running DISPOSAL OF ASHES Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in closed container until all ...

Page 22: ...r use of grates andirons or other methods of supporting fuel 5 Lay several pieces of dry kindling on top of newspaper 6 Place three or four small pieces of firewood 2 3 in diameter on top of kindling 7 Light newspaper in front Close and latch door Don t leave fire unattended at this point The draft system of heater should start quickly It may be necessary to preheat chimney to get draft started To...

Page 23: ... heater has warmed up and Auto Manual switch is placed in Auto position and rheostat is in desired position the fan will automatically come on When stove cools off fan will automatically shut off Manual position You must turn room air blower on and off NOTE Plug power cord into a 115V AC outlet Set switch to Manual and rheostat to High position to ensure motor operates properly Route cord to preve...

Page 24: ...o seal unit Gasket under front bottom of stove if needed b Check seal if using direct connect and correct Manual damper in chimney is closed Open manual damper and wire shut with stainless steel wire or remove damper Wet or unseasoned wood being burned Burn dry natural seasoned hard wood Poor chimney draft Improper chimney height or wrong size flue is being used Cooler temperatures caused by exter...

Page 25: ...y Improper door fitting Check door gasket check adjustment of door latch Backpuffing Gusts of Wind a Smoke shelf in chimney is filled with creosote ash b Chimney may need wind diverter Raise chimney for better draft Smoke rollout when heater door is opened Wind gusts blowing down the chimney a Smoke shelf in chimney is filled with creosote ash b Chimney may need wind diverter Raise chimney for bet...

Page 26: ...train Relief PE 400320 11 Motor PE 910714 12 Rheostat PE BC204 13 Rheostat Knob PE BC204A 14 Glass PG 265191GL 15 Glass Bay Side PG 27BSGL 16 Bay Glass Overlay PO 910454G 17 Glass Clip PO 912651 18 Glass Clip Screws PH 103212HWSPS5 19 Spring Handle PO 100150B 20 U Drive Screw 5 16 x 1 2 PO 516U 21 Front Secondary Air Tube PO 94NC010 22 Rear Secondary Air Tube PO 94NC012 23 Primary Shotgun Air Bloc...

Page 27: ... labor or transportation charges required B Period II For the period after the first year from the date of purchase and extending for five years as long as the Buck Stove is owned by the original purchaser NBC will repair or replace at its option any part defect in materials or workmanship with the exception of electrical motors wiring switches components optional standard accessories and all part...

Page 28: ...anty gives you specific legal rights You may also have other rights which vary from state to state OWNER REGISTRATION CARD The attached Owner Registration Card must be completed in its entirety and mailed within 30 days from the date of purchase or from the date of installation if installed by a factory certified installer to New Buck Corporation in order for warranty coverage to begin PLEASE NOTE...

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