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Service Instructions

© BTG 2019

User Manual CPM SI2066en Rev.A

27

3 Service Instructions

3.1 Maintenance Routines

No regular maintenance is required for the CPM apart from keeping the unit
clean and free from pulp.

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Summary of Contents for CPM 1300

Page 1: ...User Manual CPM Communication Platform ...

Page 2: ...turing BTG shall have no liability for any error or damages of any kind resulting from the use of this document All rights reserved No part of this document may be copied photocopied published reproduced translated or converted into electronic or machine readable form without written permission of BTG Instruments AB Original Instructions BTG Instruments AB 2019 ...

Page 3: ...ing Instructions 14 2 5 Connection Instructions 14 2 5 1 AC Connection to Power Supply Unit 15 2 5 2 HCM 8000 8010 Connections 16 2 5 2 1 HCM 8000 Connections 17 2 5 2 2 HCM 8010 Connections 18 2 5 3 FCM 8000 8010 Connections 19 2 5 3 1 FCM 8000 Connections 20 2 5 3 2 FCM 8010 Connections 21 2 5 4 Sensor Control Module SCM 8000 22 2 5 5 Connection to Transmitter 23 2 5 6 24 V On Off Switch 24 2 6 ...

Page 4: ...II User Manual CPM M2066 10en BTG 2019 5 Appendix 31 5 1 HCM 8000 Connections 31 5 2 HCM 8010 Connections 33 5 3 FCM 8000 Connections 35 5 4 FCM 8010 Connections 37 ...

Page 5: ...e instrument NOTE If the CPM is used in a manner not specified by BTG the protection provided by the equipment may be impaired For operation instructions see the CPM operation manual for the appropriate instrument CPM operation manuals are available for the following instruments Instrument CPM Operation manual ACT 2500 MBT 2500 MEK 2500 MEK 3000 OM2003 DRT 5500 OM2005 TCR 25xx OM2006 MBT 4500 OM20...

Page 6: ...ecycle the instrument safely BTG should have no liability for any error or damage of any kind due to disassembly or recycle work done the unit is not falling under the RoHS WEEE CE directives according to RoHS According to Article 2 4 and 4e alt 4d and according to Article 3 3 alt 4 the unit shall not apply to RoHS WEEE According to Article 2 3b and 4c f and according to Article 3 1b and 1c I II I...

Page 7: ... instrument The CPM has the following functions Local display and console for full configuration and operation of the instrument Large illuminated display for easy reading Protected from splash and sun Fig 1 CPM overview 1 Protective cover 2 Front cover 3 Scroll keys 4 LCD display with backlight 5 Function keys 6 Closing screw 7 Cable glands 8 Transmitter cable 2 3 4 6 7 5 1 8 ...

Page 8: ...n 3 9 and max 20 5 mA Loop load signal Voltage supply load 24 V DC Active or passive output for HCM 8000 Active output only for HCM 8010 Superimposed signal over 4 20 mA current loop according to standard HART protocol Analog input AI1 AI4 4 20 mA 250 Ω input resistance Digital input DI1 DI4 Galvanic isolated High ohmic logical 0 24 V 12 mA logical 1 Digital output DO1 DO2 Galvanic isolated Maximu...

Page 9: ...ion 2 IEC 62103 EN 50178 not conductive Physical Specifications Materials Casing Polycarbonate thermo plastic Cable fittings Polyamide thermo plastic Storage Temperature Max 80 C 176 F Min 25 C 13 F Operation Temperature Max 50 C 122 F Min 0 C 32 F Degree of Protection IP 65 comparable to NEMA 4x and better the CPM is intended for use indoors Weight CPM 2 2 5 kg 4 4 5 5 lbs depending on configurat...

Page 10: ...TG 2019 1 3 Dimensions and Mounting 210 8 4 10 4x 0 4 5 4x 0 2 10 0 4 180 7 2 240 9 6 270 10 8 180 7 2 152 6 162 6 5 222 8 9 50 2 Quick Guide Quick Guide 180 7 2 Fig 2 Dimensions 300 12 200 8 200 8 Quick Guide Quick Guide 200 8 Fig 3 Recommended clearances ...

Page 11: ...allation handling and service must only be carried out by trained and authorized personnel and in accordance with relevant standards Read the manual for detailed information and pay particular attention to the warning signs N1619 NiMH Certified to CAN CSA C22 2 No 61010 1 2nd ed BTG Instruments AB Industrigatan 1 3 66129 Säffle SWEDEN PRODUCT VOLTAGE FREQUENCY NO TYPE 3068754 INSTALLATION CATEGORY...

Page 12: ...tallation Resistant to transients 11 Factory identification 12 Voltage 100 240 V AC to power supply 13 Recycling The CPM should be recycled in accordance with local regulations A Product Group CPM Communication platform B Power type 13 50 W Power supply 14 240 W Power supply 15 80 W Power supply C Input Output Unit 00 If field D Hx 1x analog output 1x analog input 1x digital output 3x digital inpu...

Page 13: ...s F0 Foundation Fieldbus supplied with FCI 1000 E Sensor Control Module Q0 No module Q1 Sensor control module SCM 8000 F Communication Connector C0 No serial connector C1 One serial connector C2 Two serial connectors G Housing S Standard housing with protecting cover T Standard housing without protecting cover L Large housing without protecting cover H Cable length 10 10 m 32 8 ft 20 20 m 65 6 ft ...

Page 14: ... 29 Säffle Sweden This declaration of conformity is issued under the sole responsibility of the manufacturer We declare that the above Communication Platform conforms to 2014 35 EU Low Voltage Directive LVD 2014 30 EU Electromagnetic Directive EMC 2014 68 EU Pressure Equipment Directive PED The following harmonized standards have been practiced IEC EN 61010 1 2010 Safety requirements for electrica...

Page 15: ...nual CPM II2066en Rev B 11 2 Installation Instructions 2 1 Unpacking The following is included in a CPM delivery 1 1 x CPM box with transmitter cable 2 1 x Protection cover not when pre assambled on a base unit 3 1 x Quick reference guide card ...

Page 16: ...s equipped with a slot for the Quick Reference Guide QRG card which is enclosed with certain transmitters If a QRG card of the type shown in Fig 5 is enclosed with your transmitter place it in the slot as shown in Fig 5 Quick Guide Fig 5 Quick Reference Guide Slot for Quick Reference Guide card Quick Reference Guide card ...

Page 17: ...ted location by fastening the protective cover to a flat surface Use four suitable screws See Fig 6 for recommended clearances The top of the protective cover can be used as a holder for a HART terminal Tools required Screwdriver Drilling machine 300 12 200 8 200 8 Quick Guide Quick Guide 200 8 Fig 6 Recommended clearances ...

Page 18: ... cables can be used NOTE Unused cable glands must be sealed in order to fulfill the IP 65 requirement 2 5 Connection Instructions All electrical connections are made inside the CPM To access the terminal blocks loosen the two screws on the right side of the front cover and open the CPM NOTE Secure all cables with cable ties to avoid short circuit DANGER Hazardous voltage in the equipment ...

Page 19: ...pole switch close to the CPM is required as shown in Fig 7 Not delivered from BTG The switch should be marked Disconnecting device NOTE The connection cable must be able to withstand an ambient temperature of at least 75 C 167 F 1 Insert the power supply cable through the cable gland 2 Connect the AC cable 100 240 V AC 50 60 Hz to the power supply unit as shown in Fig 7 DANGER Hazardous voltage in...

Page 20: ...ication requires a minimum resistance of 250 1 Insert the signal cable through the cable gland 2 Connect the cable to the HCM 80xx as shown in Fig 11 or Fig 13 NOTE The connection blocks can be released from the connection module for easier access as shown in Fig 9 below 3 Connect the shield to the upper connection point on the shield filter module SFM 8000 CAUTION The cable shield must always be ...

Page 21: ...igital Out DI3 P1 DO LOAD 24 V 24 V Digital In 2 Digital In 1 DI1 P2 DI2 24 V 24 V Analog In 4 20 mA Active Analog Out 4 20 mA AO1 P3 AI1 24 V Analog In 4 20 mA Passive 4 20 mA Analog Out Supplied with 14 35 V DC AO1 P3 AI1 24 V LOAD 24 V Fig 11 Connection of HCM 8000 cable CAUTION Always connect the cable shield CAUTION The cable shield must always be connected to the upper connection point on th...

Page 22: ...4 20 mA Active Analog Out 5 4 20 mA Digital In 4 Digital Out 2 Solenoid Valve 4 Solenoid Valve 5 Transmitter cable Cable shield SFM 8000 DI3 P1 DO DI1 P2 DI2 AO1 P3 AI1 AO2 P4 AO3 AO4 P5 AO5 AI P6 2 3 4 DI4 P7 DO2 SV4 P8 SV5 SV P9 1 2 3 LOAD 24 V 24 V 24 V 24 V 24 V Analog In 2 4 20 mA Analog In 3 4 20 mA Analog In 4 4 20 mA Common 24 V 24 V Solenoid Valve 1 Common 24 V Solenoid Valve 2 Solenoid V...

Page 23: ...nnect the cables to the FCM 80xx as shown in Fig 11 or Fig 13 NOTE The connection blocks can be released from the connection module for easier access as shown in Fig 14 below 3 Connect the shield to the upper connection point on the shield filter module CAUTION The cable shield must always be connected to the upper connection point on the shield filter module and kept separated from the transmitte...

Page 24: ... P3 P2 Fig 15 Fieldbus Communication Module FCM 8000 P3 FCM 8000 P2 P1 Transmitter cable Cable shield SFM 8000 Shield FF PROFIBUS PA Digital In 3 Digital Out DI3 P1 DO 1 P2 2 P3 3 4 S Software update Fig 16 Connection of FCM 8000 cables CAUTION Always connect the cable shield CAUTION The cable shield must always be connected to the upper connection point on the shield filter module and kept separa...

Page 25: ...2 2 P3 3 4 S Software update Active Analog Out 2 4 20 mA Active Analog Out 3 4 20 mA Active Analog Out 4 4 20 mA Active Analog Out 5 4 20 mA AO2 P4 AO3 AO4 P5 AO5 AI P6 2 3 4 Analog In 2 4 20 mA Analog In 3 4 20 mA Analog In 4 4 20 mA Common 24 V Solenoid Valve 4 Solenoid Valve 5 SV4 P8 SV5 SV P9 1 2 3 Solenoid Valve 1 Common 24 V Solenoid Valve 2 Solenoid Valve 3 Digital In 4 Digital Out 2 DI4 P7...

Page 26: ...en turned off Cable connections must be made by authorized personnel DANGER Hazardous voltage in the equipment HCM 8000 DI3 DO DI1 DI2 AO AI P1 P2 P3 RS 485 red black blue white P1 P2 P3 P6 P5 P4 SCM 8000 Common Solenoid valve 2 Solenoid valve 3 Solenoid valve 5 Solenoid valve 6 Solenoid valve 7 Solenoid valve 4 Solenoid valve 9 Solenoid valve 8 Solenoid valve 1 P4 P6 P5 Sensor Cable SCM 8000 P3 S...

Page 27: ...ter according to the installation instruction for the transmitter Fig 20 shows the pre assembled transmitter cable connection inside the CPM 1300 Fig 21 shows the transmitter cable connection inside the CPM 1400 for MEK 3000 DANGER Hazardous voltage in the equipment White Blue or Yellow Brown Black or Green Cable shield 24 V DC RS 485 1kΩ SFM 8000 Fig 20 CPM 1300 cable to transmitter N L AC 100 12...

Page 28: ...6 24 V On Off Switch Some CPM models are equipped with a fuse used as an On Off switch for the 24 V supply to the CPM and the transmitter Fig 22 shows the 24 V On Off switch in the CPM 1400 for MEK 3000 N L AC 100 120 200 240 V 2 3 4 S S A B On Off Fig 22 24 V On Off switch ...

Page 29: ... Secure Digital SD A SD card is not included in a CPM delivery All transmitter settings transmitter data and calibration data can be stored on a SD card The SD card reader is located on the communication module card and can be accessed by opening the front cover of the CPM see Fig 23 S D M e m o r y C a r d Com m unication m odule Fig 23 Location of SD card reader ...

Page 30: ...ctions 26 User Manual CPM II2066en Rev B BTG 2019 2 7 RS 485 Connection R S 4 8 5 Fig 24 RS 485 connections 1 Software update and temporary communication 2 Primary communication BTG Software Only on certain CPM models 2 1 ...

Page 31: ...ce Instructions BTG 2019 User Manual CPM SI2066en Rev A 27 3 Service Instructions 3 1 Maintenance Routines No regular maintenance is required for the CPM apart from keeping the unit clean and free from pulp ...

Page 32: ...Service Instructions 28 User Manual CPM SI2066en Rev A BTG 2019 ...

Page 33: ... HCM 8000 kit Hart communication module Including Bottom socket Contact for transmitter 5 pin 3 1 PB0011023 Transmitter cable kit CPM 1300 Standard 10 m other length on request P46033742 Transmitter cable CPM 1400 MEK 3000 up to 20 m not shown in figure 4 1 HB0011031 50 W power supply kit Including Cable Contact 2 pin 5 1 PB0011049 Display card kit Including Cable 6 1 PB0011056 SFM 8000 kit Shield...

Page 34: ...dule with 8010 card for extended in and outputs Including Bottom sockets 5 pin x2 13 1 KB0021782 SCM 8000 kit Sensor Control Module Including Bottom socket 5 pin 14 1 HA0111674 Communication cable RS 485 Serial not in figure 15 1 HA0112953 Communication cable RS 485 USB not in figure 16 1 PA0150151 RS485 service connector not in figure 17 1 P00X20418 SD card 512 MB Industrial Memory card for back ...

Page 35: ...4 20 mA Consistency output value 4 20 mA Viscosity output value 4 20 mA AI Analog In Not used Not used Not used Temperature or Flow input 4 20 mA Connection Block MEK 2500 MEK 3000 OCT 25x1 TCR 25x1 P1 DI3 Digital In 3 Sample Input Sample Input or Interlock Sample Input Sample Input DO Digital Out Alarm Output Alarm Output Alarm Output Alarm Output P2 DI1 Digital In 1 Calibration set Input A Calib...

Page 36: ...larm Output Alarm Output or PCD 1000 control P2 DI1 Digital In 1 Calibrationset Input A Calibrationset Input A DI2 Digital In 2 Calibrationset Input B Calibrationset Input B P3 AO Analog Out Total Consistency output value 4 20 mA Total Consistency output value 4 20 mA AI Analog In Not used Not used Calibration Set Input A Digital In 1 Input B Digital In 2 1 0 0 2 1 0 3 0 1 4 1 1 ...

Page 37: ...rnal equipment 4 20 mA Not used Not used Not used P4 AO2 Analog Out 2 Channel 2 output value 4 20 mA Total consistency Channel 2 output value 4 20 mA Ash consistency Channel 2 output value 4 20 mA Ash consistency Channel 2 output value 4 20 mA RET 55x3 only AO3 Analog Out 3 Channel 3 output value 4 20 mA Not used Not used Not used P5 AO4 Analog Out 4 Channel 4 output value 4 20 mA Not used Not use...

Page 38: ...h consistency Channel 2 output value 4 20 mA AO3 Analog Out 3 Media temp Channel 3 output value 4 20 mA Start streaming potential for filtrate Channel 1 Configurable Channel 3 output value 4 20 mA CwZ 0 1 65 V output value 4 20 mA Not used P5 AO4 Analog Out 4 Not used Start streaming potential for white water Channel 2 Internally pre wired a CwT 0 0 165 V output value 4 20 mA Not used AO5 Analog O...

Page 39: ...Viscosity output AI2 AO2 Not used Channel 2 output Total consistency Channel 2 output Not used Not used AI3 AO3 Not used Channel 3 output Not used Not used Not used AI4 AO4 Not used Channel 4 output Not used Not used Not used AI5 AO5 Not used Channel 5 output Not used Not used Not used AI6 AO6 Not used Channel 6 output Not used Not used Not used AO1 AI Not used Input signal from external equipment...

Page 40: ...ed Not used AI4 AO4 Not used Not used Not used Not used AI5 AO5 Not used Not used Not used Not used AI6 AO6 Not used Not used Not used Not used AO1 AI Not used Not used Not used Not used DI DO Alarm Out or PCD 1000 control a a Also available on hardware See connection table above Alarm Out or PCD 1000 control a Alarm Out a Alarm Out a DO1 DI1 Calibration set Input A Calibration set Input A Calibra...

Page 41: ...ia temp Channel 3 output value 4 20 mA Start streaming potential for filtrate Channel 1 Configurable Channel 3 output value 4 20 mA CwZ output value 4 20 mA P5 AO4 Analog Out 4 Not used Not used Start streaming potential for white water Channel 2 Internally pre wired a CwT output value 4 20 mA AO5 Analog Out 5 Not used Mean Kappa output value 4 20 mA P6 AI2 Analog In 2 Not used Analog input signal...

Page 42: ...l 1 Configurable Channel 3 output a CwZ output a AI4 AO4 Not used Not used Start streaming potential for white water a Channel 2 Stockline dilution actuator a CwT output a AI5 AO5 Not used Not used Not used Sensor dilution actuator a Mean Kappa output a AI6 AO6 Not used Not used Not used Not used Not used AO1 AI Not used Input signal from external equipment Not used Not used Not used DI DO Alarm O...

Page 43: ......

Page 44: ...BTG Instruments AB P O Box 602 SE 661 29 Säffle Sweden Phone 46 533 426 00 www btg com ...

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