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13  Actuator General Information 

13.1 

Actuators are fitted to the 12mm A/F square shaft on the Transfer Drive (TD) box. 

13.2 

Check that the actuator, thermal fuses (where present) and wires are undamaged.  

13.3 

Check the actuator label to for correct voltage and operation as below: 

 

24V AC/DC OR 230V AC 

 

Spring Closed OR Spring Open 

 

With thermal fuse (TF) or without thermal fuse (NTF). 

14  Instructions for fitting Thermal Fuse (TF) 

14.1 

For dampers fitted with TF actuators  - Fix self-adhesive TF template (supplied) 
onto the duct. This should typically be above the actuator. For round ducts, the 
three drilled holes must be in-line with the duct axis. (For ductless installations, a 
TF bracket is available from BSB and can be fixed to the damper casing). 

14.2 

Drill  holes  in  duct  (sizes/positions are  detailed on  template  label 

– see fig. 13).  

Remove burrs. 

14.3 

Fit  the  TF  to  the  duct  with  the  two  screws  provided  using  Philips 

№2 

screwdriver/bit.

 

 

15  Instructions for Fitting the FSD-TD actuator (fail-safe closed) 

– Fig. 1 

15.1 

Actuators are normally factory fitted, but optionally may be assembled on site. 

15.2 

When fitting the actuator for the first time, check the actuator voltage is correct 
and  the  required  motor  spring-return  travel  direction  is  known.  Refer  to  the 
actuator label for spring/drive directions. 

15.3 

Ensure  actuator  is  in  ‘released’  state  by  inserting  crank  handle  (provided)  as 
shown on label and ‘unlocking’ the mechanism. Then, manually wind and lock the 
actuator with the crank handle, 1.5 turns only to relieve the pre-set tension. 

15.4 

Damper must be in closed position 

15.5 

Fit actuator cradle in desired orientation and then slide actuator into position. Fit 
indication pointer, large washer and 8mm A/F screw (all provided) and tighten to 
5Nm max torque 

16  Instructions for Fitting the SEVAC actuator (fail-safe Open) 

– ref fig. 1 

16.1 

Actuators are normally factory fitted, but optionally may be assembled on site. 

16.2 

When fitting the actuator for the first time, check the actuator voltage is correct 
and  the  required  motor  spring-return  travel  direction  is  known.  Refer  to  the 
actuator label for spring/drive directions. 

16.3 

Manually wind 

the actuator, using the crank handle (provided) fully to the ‘reset’ 

position,  and  lock  into  position.  (

Due  care  should  be  taken  to  stop  winding 

when  slight  resistance  is  encountered 

–  over-winding  can  result  in 

permanent  damage  to  the  damper/actuator  which  may  invalidate  the 
warranty

16.4 

Damper must be in closed position 

16.5 

Fit actuator cradle in desired orientation and then slide actuator into position. Fit 
indication pointer, large washer and 8mm A/F screw (all provided) and tighten to 
5Nm max torque 

17  Instruction for mechanically testing Damper/Actuator assembly

                

 

17.1 

Test manually using the crank handle provided. (Due care should be taken to stop 
winding  when  slight  resistance  is  encountered 

–  over-winding  can  result  in 

permanent damage to the damper/actuator which may invalidate the warranty). 
Check damper blades move to same position as the actuator is indication. Ensure 
fail-safe position of damper blades. 

18  Instructions for Wiring the FSD-TD actuator

 

18.1 

Terminate wires within a junction box (supplied by others) compliant with site rules 
and  Electrical  Installation  Regulations  (BS7671)  in  close  proximity  to  actuator, 
also referring to wiring diagram on actuator label. 

18.2 

As  a  pre-check  BEFORE  power  is  established,  the  actuator  should  be  wound 
manually using the crank handle provided. (

Due care should be taken to stop 

winding when slight resistance is encountered 

– over-winding can result in 

permanent  damage  to  the  damper/actuator  which  may  invalidate  the 
warranty

18.3 

Test the unit (see section 20) 

19  Removing/replacing or repositioning the FSD-TD actuator 

– Fig. 1 

19.1 

Ensure that the power has been isolated from the actuator and that the damper is 
now in the failsafe position, this would normally be with the blades in the closed 
position. 

19.2 

Using the 8mm spanner, undo the centre-bolt anti-clockwise and remove along 
with the washer keeping safe and close to hand. 

19.3 

Lift the actuator and cradle and place in a safe secure place within the limitations 
of the attached wiring. Ensure that the actuator is not supported/left hanging solely 
by the connected wiring. 

19.4 

For  repositioning,  turn  cradle  through  90°  to  the  desired  position,  and  then 
relocated  actuator,  pointer,  washer  8mm  A/F screw  into  position  and  tighten  to 
5Nm max torque. 

Fig 13 
 

Summary of Contents for FSD-TD Damper

Page 1: ...ding Control officer and or specifying authority 2 6 Refer to actuator label for wiring of actuator 2 7 Refer to section 20 for testing Complete Insp Check List at end of this document 2 8 For existing dry walls When cutting the opening for damper and partial removal of stud is unavoidable ensure the structure is sufficiently supported to conform to design specification 2 9 Dry wall openings must ...

Page 2: ...e for TD drive box 5 3 2 Cut size nominal damper width 121mm 2 x wall board thickness by nominal damper height 96mm 2 x wall board thickness 5 3 3 Example for 500x300 damper and 12 5mm wall board cut hole should be 646mm x 421mm 500 121 2x12 5 x 300 96 2x12 5 5 4 Mark out the position and size of required cut size on the wall 5 5 Using appropriate means e g jig saw cut the hole in the wall removin...

Page 3: ...he wall Make the hole in the wall Wall only Prepare a pair of spacing blocks approx 10mm high x 25mm square from any available material such as drywall boards Position spacing blocks within the opening at extremities of damper and stand the damper with blades running horizontally on blocks so that damper is central in opening Fix the angle frame to the wall using suitable expansion bolt steel slee...

Page 4: ...he opening in corresponding positions to the HEVAC frame builder s ties 8 5 Bend the builder s ties out See Fig 5 8 6 Vertical installation only Prepare a pair of spacing blocks approx 25mm cubed from any available material such as drywall boards Position spacing blocks within the opening at extremities of damper and stand the damper on blocks so that damper is central in opening 8 7 While support...

Page 5: ... sides overlap and affix 150mm wide strips of firebatt to form a pattress around the damper Fig 8 Drop rod load bearing specification Drop rod size Max load per pair of studs kg E60 E120 E240 M6 54 7 36 5 21 9 M8 100 4 66 9 40 2 M10 159 8 106 6 63 9 M12 233 1 155 4 93 2 10 Sleeve and Angle Installation Procedure Fig 10 10 1 This installation method is suitable for all wall structures the installat...

Page 6: ...eparation instructions 11 2 This installation method is to be followed when extra support is required due to the damper size weight or other factors 11 3 Ensure that the supporting drop rods are suitably sized for the damper Refer Fig 8 11 4 Ensure that the drop rods are anchored fastened in the top supporting structure 11 5 Depending on wall thickness it may ease connection of ductwork if connect...

Page 7: ...amper centrally in wall opening 12 5 Prepare 16 off pattress pieces from plasterboard of same material as main construction Plasterboard pattress should be sufficiently wide to butt up to damper spigots duct and overlap the outer edge of the track lining the opening by at least 10mm They need to be long enough to form neat corners 12 6 Two layers of pattress are required each side of wall and the ...

Page 8: ...ring drive directions 16 3 Manually wind the actuator using the crank handle provided fully to the reset position and lock into position Due care should be taken to stop winding when slight resistance is encountered over winding can result in permanent damage to the damper actuator which may invalidate the warranty 16 4 Damper must be in closed position 16 5 Fit actuator cradle in desired orientat...

Page 9: ...E END in 60 seconds Confirm visually that blade position and indication pointer on the actuator corresponds 20 11 If the damper has seized failing to reach either drive end or spring end 20 11 1 Isolate and remove actuator Refer to section 19 20 11 2 Spray a light lubricant into blade end bearings through the holes on the side gaskets 20 11 3 Using the 12mm A F spanner on the TD box Drive Shaft be...

Page 10: ...ly appointed competent person 23 4 The installation needs to be inspected thoroughly before the damper actuation is tested 23 5 Actuation testing should be completed as follows 23 5 1 Isolate the power 23 5 2 Remove access door s 23 5 3 Test manually using the crank handle provided to set the damper to the normal state powered state A quarter turn in the opposite direction locks it Visually confir...

Page 11: ...TTED BY Print name Signature Company Date FAIL SAFE POSITION POWER OFF position Tick appropriate box OPEN SHUT FINAL INSPECTION BY Print name Signature Company Date This document is available for free download from the BSB website This document is subject to change without notice BSB Engineering Services Ltd Tel 44 0 1795 422609 Email enquiries bsb dampers co uk website www bsb dampers co uk Dec 2...

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