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5. Use this procedure for installed and uninstalled (un-

grounded) furnaces.

6. Before removing a new control from its container, dis-

charge your body’s electrostatic charge to ground to protect
the control from damage. If the control is to be installed in
a furnace, follow items 1 through 5 before bringing the
control or yourself into contact with the furnace. Put all
used AND new controls into containers before touching
ungrounded objects.

7. An ESD service kit (available from commercial sources)

may also be used to prevent ESD damage.

CARE AND MAINTENANCE

For continuing high performance and to minimize possible furnace
failure, it is essential that maintenance be performed annually on
this equipment. Consult your local dealer about proper mainte-
nance and maintenance contract availability.

WARNING:

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal
injury or death.
Turn off the gas and electrical supplies to the unit before
performing any maintenance or service. Follow the oper-
ating instructions on the label attached to the furnace.

The minimum maintenance that should be performed on this
equipment is as follows:

1. Check and clean or replace air filter each month as needed.

2. Check blower motor and wheel for cleanliness annually.

3. Check electrical connections for tightness and controls for

proper operation each heating season. Service as necessary.

4. Check for proper condensate drainage. Clean as necessary.

5. Check for blockages in combustion-air and vent pipes

annually.

6. Check burners for cleanliness annually.

CAUTION:

CUT HAZARD

Failure to follow this caution may result in personal
injury.
Be careful of sharp metal edges, etc. Use care and wear
protective clothing safety glasses, and gloves when re-
moving parts.

I.

CLEANING AND/OR REPLACING AIR FILTER

The air filter arrangement may vary depending on the application
or orientation.

WARNING:

FIRE, CARBON MONOXIDE AND

POISONING HAZARD
Failure to follow this warning could result in a fire,
personal injury, or death.
Never operate unit without a filter or with the blower
access panel removed. Operating a unit without a filter or
with the blower access door removed could cause damage
to the furnace blower motor. Dust and lint on internal
parts of furnace can cause a loss of efficiency

NOTE:

If the filter has cross-mesh binding, the binding must face

the blower. If the filter has an air direction arrow, the arrow must
point toward the blower.

To clean or replace the filters, proceed as follows:

1. Turn off electrical supply to furnace.

2. Remove main furnace door and blower access panel.

3. Release filter retainer wire. (See Fig. 3 or 4.)

4. Slide filter out of furnace.

5. Furnaces are equipped with permanent, washable filter(s).

Clean filter by spraying cold tap water through filter in
opposite direction of airflow.

6. Rinse filter and let dry. Oiling or coating of filter is not

recommended.

7. Slide filter into furnace.

8. Recapture filter retainer wire.

9. Replace blower access panel and main furnace door.

10. Turn on electrical supply to furnace.

WASHABLE
FILTER

FILTER
SUPPORT

FILTER
RETAINER

A93046

Fig. 3—Bottom Filter Arrangement

FILTER
RETAINER

WASHABLE

FILTER

A93045

Fig. 4—Filter Installed for Side Inlet

—3—

Summary of Contents for 340MAV J Series

Page 1: ...olatile fluids 3 Paint thinners and other painting compounds paper bags or other paper products TABLE OF CONTENTS SAFETY CONSIDERATIONS 1 GENERAL 2 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 2 CARE AND M...

Page 2: ...ions shown in Fig 2 you may need to revise your orientation to component location accordingly ELECTROSTATIC DISCHARGE ESD PRECAUTIONS CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may dama...

Page 3: ...pipes annually 6 Check burners for cleanliness annually CAUTION CUT HAZARD Failure to follow this caution may result in personal injury Be careful of sharp metal edges etc Use care and wear protective...

Page 4: ...e or furnace component failure The blower wheel should not be dropped or bent as balance will be affected g Clean wheel per instructions on degreaser cleaner Do not get degreaser cleaner in motor 9 Re...

Page 5: ...available soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage per sonal injury or loss of life 18 Check for gas...

Page 6: ...G FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious injury death or property damage Never test for gas leaks with an open flame Use a commercially availabl...

Page 7: ...N CONDENSATE TRAP CAP Condensate Trap Factory Installed in Blower Shelf CONDENSATE TRAP COLLECTOR BOX TUBE GREEN Condensate Trap on LEFT Side Optional CAP PLUG COLLECTOR BOX DRAIN TUBE BLUE PLUGGED EN...

Page 8: ...nd the crack c If replacement is required replace igniter on igniter bracket external to furnace to avoid damage as the silicon portion is very brittle and will easily crack or shatter d To remove ign...

Page 9: ...s on IX WINTERIZING CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in furnace component damage Freezing condensate left in the furnace will damage the furnace If the furnace will...

Page 10: ...s Make sure limit switch wire does not contact any metallic component such as the gas valve It wire is shorted 3 amp fuse on furnace control board will open and the unit will not operate Fig 12 Contro...

Page 11: ...t Self Test WARNING UNIT MAY NOT OPERATE Failure to follow this warning could result in electrical shock personal injury or death Blower access panel door switch opens 115 v power to control board No...

Page 12: ...AFT MOTOR PSC IDR INDUCED DRAFT MOTOR RELAY SPST N O ILK BLOWER ACCESS PANEL INTERLOCK SWITCH SPST N O J1 BLOWER OFF DELAY JUMPER SELECTOR J2 COOLING OFF DELAY JUMPER JB JUNCTION BOX LED LIGHT EMITTIN...

Page 13: ...g 31 PRESSURE SWITCH DID NOT CLOSE OR REOPENED If open longer than five minutes inducer shuts off for 15 minutes before retry Check for Excessive wind Proper vent sizing Defective inducer motor Low in...

Page 14: ...ntire component test The HSI blower motor HEAT speed and COOL speed will run for 10 15 seconds each Gas valve and humidifier will not be turned on Was there a previous status code other than 11 Is doo...

Page 15: ...tricted vent Proper vent sizing Excessive wind Blower motor on incorrect speed tap Input rate to furnace set too high 34 IGNITION PROVING FAILURE If flame is not sensed during the trial for ignition p...

Page 16: ...video based formats and materials All include video and or slides plus companion book Classroom ServiceTraining plus hands on the products in our labs can mean increased confidence that really pays di...

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