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Fig. 17—Service Label

A02270

SERVICE

To initiate the component test sequence, shut OFF the room thermostat or disconnect
the "R" thermostat lead. Briefly short the TEST/TWIN terminal to the "Com 24V" ter-
minal. Status LED will flash code and then turn ON the inducer motor. The inducer
motor will run for the entire component test. The hot surface ignitor, blower motor
FAN speed (AMBER LED boards only) blower motor HEAT speed, and blower motor
COOL speed will be turned ON for 10-15 seconds each.  Gas Valve and Humidifier
will not be turned on.

CONTINUOUS OFF - Check for 115VAC at L1 & L2, & 24VAC at SEC-1 & SEC-2.
CONTINUOUS ON  - Control has 24VAC power.
RAPID FLASHING   - Line voltage (115VAC) polarity reversed. If twinned,

refer to twinning kit instructions.

LED CODE

EACH OF THE FOLLOWING STATUS CODES IS A TWO DIGIT NUMBER WITH THE FIRST
DIGIT DETERMINED BY THE NUMBER OF SHORT FLASHES AND THE SECOND DIGIT BY
THE NUMBER OF LONG FLASHES.

STATUS

11 NO PREVIOUS CODE - Stored status code is erased automatically after 72

hours. On RED LED boards stored status codes can also be erased when power
(115 VAC or 24 VAC) to control is interrupted.

12 BLOWER ON AFTER POWER UP (115 VAC or 24 VAC)    -Blower runs for 90

seconds, if unit is powered up during a call for heat (R-W closed) or R-W opens
during blower on-delay.

13 LIMIT CIRCUIT LOCKOUT - Lockout occurs if the limit or flame rollout switch is

open longer than 3 minutes.
- Control will auto reset after three hours.      - Refer to #33.

14 IGNITION LOCKOUT - Control will auto-reset after three hours. Refer to #34.
21 GAS HEATING  LOCKOUT  - Control will NOT auto reset.

Check for: - Mis-wired gas valve

 -Defective control (valve relay)

22 ABNORMAL FLAME-PROVING SIGNAL - Flame is proved while gas valve is

de-energized.  Inducer will run until fault is cleared.  Check for:
- Leaky gas valve        

- Stuck-open gas valve

23 PRESSURE SWITCH DID NOT OPEN  Check for:

- Obstructed pressure tubing.     - Pressure switch stuck closed.

24 SECONDARY VOLTAGE FUSE IS OPEN  Check for:

- Short circuit in secondary voltage (24VAC) wiring.

31 PRESSURE SWITCH DID NOT CLOSE OR REOPENED - If open longer than

five minutes, inducer shuts off for 15 minutes before retry.   Check for:
- Excessive wind   - Proper vent sizing             - Defective inducer motor
- Low inducer voltage (115VAC)                       - Defective pressure switch
- Inadequate combustion air supply                  - Restricted vent
- Disconnected or obstructed pressure tubing
- Low inlet gas pressure (if LGPS used)
If it opens during blower on-delay period, blower will come on for the selected
blower off-delay.

33 LIMIT CIRCUIT FAULT - Indicates a limit, or flame rollout is open.  Blower will

run for 4 minutes or until open switch remakes whichever is longer.  If open
longer than 3 minutes, code changes to lockout #13. If open less than 3 minutes
status code #33 continues to flash until blower shuts off. Flame rollout switch
requires manual reset.  Check for:    - Restricted vent
- Proper vent sizing           - Loose blower wheel                  - Excessive wind
- Dirty filter or restricted duct system.
- Defective blower motor or  capacitor.     - Defective switch or connections.
- Inadequate combustion air supply (Flame Roll-out Switch open).

34 IGNITION PROVING FAILURE - Control will try three more times before  lockout

#14 occurs. If flame signal lost during blower on-delay period, blower will come
on for the selected blower off-delay.  Check for:   - Control ground continuity
- Flame sensor must not be grounded
- Oxide buildup on flame sensor (clean with fine steel wool).
- Proper flame sense microamps (.5 microamps D.C. min., 4.0 - 6.0 nominal).
- Gas valve defective or gas valve turned off      - Manual valve shut-off
- Defective Hot Surface Ignitor

       - Low inlet gas pressure

- Inadequate flame carryover or rough ignition
- Green/Yellow wire MUST be connected to furnace sheet metal

45  CONTROL CIRCUITRY  LOCKOUT   Auto-reset after one hour  lockout due to;

 - Gas valve relay stuck open            - Flame sense circuit failure
- Software check error
 Reset power to clear lockout.  Replace control if status code  repeats.

If status code recall is needed, briefly remove then reconnect  one main limit wire to display
stored status code. On RED LED boards do not remove power or blower door before initiat-
ing status code recall.  After one status code recall is completed component test will occur.

COMPONENT TEST

327884-101   REV.  B

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Summary of Contents for 340MAV J Series

Page 1: ...olatile fluids 3 Paint thinners and other painting compounds paper bags or other paper products TABLE OF CONTENTS SAFETY CONSIDERATIONS 1 GENERAL 2 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 2 CARE AND M...

Page 2: ...ions shown in Fig 2 you may need to revise your orientation to component location accordingly ELECTROSTATIC DISCHARGE ESD PRECAUTIONS CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may dama...

Page 3: ...pipes annually 6 Check burners for cleanliness annually CAUTION CUT HAZARD Failure to follow this caution may result in personal injury Be careful of sharp metal edges etc Use care and wear protective...

Page 4: ...e or furnace component failure The blower wheel should not be dropped or bent as balance will be affected g Clean wheel per instructions on degreaser cleaner Do not get degreaser cleaner in motor 9 Re...

Page 5: ...available soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage per sonal injury or loss of life 18 Check for gas...

Page 6: ...G FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious injury death or property damage Never test for gas leaks with an open flame Use a commercially availabl...

Page 7: ...N CONDENSATE TRAP CAP Condensate Trap Factory Installed in Blower Shelf CONDENSATE TRAP COLLECTOR BOX TUBE GREEN Condensate Trap on LEFT Side Optional CAP PLUG COLLECTOR BOX DRAIN TUBE BLUE PLUGGED EN...

Page 8: ...nd the crack c If replacement is required replace igniter on igniter bracket external to furnace to avoid damage as the silicon portion is very brittle and will easily crack or shatter d To remove ign...

Page 9: ...s on IX WINTERIZING CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in furnace component damage Freezing condensate left in the furnace will damage the furnace If the furnace will...

Page 10: ...s Make sure limit switch wire does not contact any metallic component such as the gas valve It wire is shorted 3 amp fuse on furnace control board will open and the unit will not operate Fig 12 Contro...

Page 11: ...t Self Test WARNING UNIT MAY NOT OPERATE Failure to follow this warning could result in electrical shock personal injury or death Blower access panel door switch opens 115 v power to control board No...

Page 12: ...AFT MOTOR PSC IDR INDUCED DRAFT MOTOR RELAY SPST N O ILK BLOWER ACCESS PANEL INTERLOCK SWITCH SPST N O J1 BLOWER OFF DELAY JUMPER SELECTOR J2 COOLING OFF DELAY JUMPER JB JUNCTION BOX LED LIGHT EMITTIN...

Page 13: ...g 31 PRESSURE SWITCH DID NOT CLOSE OR REOPENED If open longer than five minutes inducer shuts off for 15 minutes before retry Check for Excessive wind Proper vent sizing Defective inducer motor Low in...

Page 14: ...ntire component test The HSI blower motor HEAT speed and COOL speed will run for 10 15 seconds each Gas valve and humidifier will not be turned on Was there a previous status code other than 11 Is doo...

Page 15: ...tricted vent Proper vent sizing Excessive wind Blower motor on incorrect speed tap Input rate to furnace set too high 34 IGNITION PROVING FAILURE If flame is not sensed during the trial for ignition p...

Page 16: ...video based formats and materials All include video and or slides plus companion book Classroom ServiceTraining plus hands on the products in our labs can mean increased confidence that really pays di...

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