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18.02.03 – NLG4xx-B_64.doc

MAINS BATTERY CHARGER

NETZLADEGERÄT

NLG4xx-B

USER'S MANUAL

BETRIEBSANLEITUNG

BRUSA Elektronik AG [email protected]
CH – 9466 Sennwald www.brusa.biz

Summary of Contents for NLG4-B

Page 1: ...18 02 03 NLG4xx B_64 doc MAINS BATTERY CHARGER NETZLADEGER T NLG4xx B USER S MANUAL BETRIEBSANLEITUNG BRUSA Elektronik AG info brusa biz CH 9466 Sennwald www brusa biz...

Page 2: ...ety features 22 General characteristics 24 Control interfaces 26 RS 232 interface 26 Connections 28 Power characteristics 29 Schematic diagram 30 Connector 31 Mains plug 32 Inhaltsverzeichnis Seite 1...

Page 3: ...interface The NLG 4 s compact design and low weight less than 7 3 kg for 3 3kW are features particularly appreciated by vehi cle manufacturers 1 Einf hrung Die Standzeit des Fahrbatteriesatzes und die...

Page 4: ...ie recommend nom Voltage lead acid battery Empfohlene Nenn spannung NiCd Batterie recommend nom Voltage NiCd battery V V V V 0 75 122 127 72 96 66 90 1 102 165 173 96 132 90 120 2 150 244 250 132 192...

Page 5: ...ct design possible As a re sult of its operating frequency of up to 60 kHz the advanced design of the output stage and the use of special filter elements all phases of the charging procedure are virtu...

Page 6: ...ch permits these parameters to be adjusted is available for applications in prototype vehicles or for research pur poses 4 Ladekennlinien Der Ladevorgang gliedert sich unabh ngig von der Batterietechn...

Page 7: ...e Batterie Phase 1 Phase 2 Phase 3 Phase 4 Abschnitt 1 Abschnitt 2 Abschnitt 3 Abschnitt 4 U1 U2 U3 U4 I1 I2 I3 I4 U I Current Voltage Strom Spannung t Parameters Parameter I const U const I const U c...

Page 8: ...ors with a cross section of at least 4 mm2 In order to comply with applicable regula tions it may be necessary to use a double insulated battery cable or to install the ca ble in an enclosing and insu...

Page 9: ...hnittstelle Benutzerstecker Batteriekabel Batteriekabel L fterkabel Netzstecker PC Interface PC Schnittstelle User plug connector Benutzerstecker Battery cable Batteriekabel Battery cable Batteriekabe...

Page 10: ...ter controls the maximum mains current Al ternatively the potentiometer will reduce the maximum mains power Connecting the potentiometer 6 Zusatzfunktionen 6 1 Einstellung des maximalen Netzstromes Un...

Page 11: ...s sible Analogue signal 0 5 V PWM signal 5 V 0 100 pulse duty factor 10kHz f 1kHz Imains Ue 3 2 A V Pout Ue 600W V Statt des Potentiometers sind auch folgende Steuersignale m glich Analogsignal 0 5 V...

Page 12: ...nfiguration Sensor no 1 only Sensor no 2 only Both sensors No sensors If a sensor is configured but not detected the error message Break in sensor cir cuit will result and charging will stop 6 2 Batte...

Page 13: ...ystem The inputs pin 7 and pin 8 from the control plug can be controlled with a nominal logi cal signal from 5 to 15 V against pin 18 ground max 13V 40V Die Eing nge an Pin 7 und 8 des Bedienungs stec...

Page 14: ...tenergiemenge ber 30 kWh 4 eingeladene Gesamtladungsmenge ber 150 Ah 5 verstrichene Gesamtladezeit mehr als 16 h 6 Selbstdiagnose stellt einen internen Feh ler fest Hardware controlled criteria which...

Page 15: ...cle ground pin 18 and a current of up to 30 mA We recommend the use of LED indicators with appropriate series resistors 6 5 Ladezustandsanzeige In vielen F llen ist es n tzlich wenn man sich auf einfa...

Page 16: ...batteries even in case of a temperature sensor malfunction 6 6 Hauptschalter Das Ger t wird erst durch Anlegen einer Spannung von 12V an das interne Relais akti viert Pin 11 und 18 siehe Zeichnung Da...

Page 17: ...he beginning of the characteristic curve after an interruption in the mains supply pin 9 should be permanently connected to pin 12 12V internal and pin 10 should be con nected to pin 18 ground 6 7 Fah...

Page 18: ...16 A Umains 230 Veff Current phase angle cos phi 0 98 IN 16 A Distortion factor i2n 1 2 i eff 0 03 IN 16 A Efficiency 0 92 NLG412 UB 200 V Pin 3 6 kW Weight m 7 3 kg incl supply cord Air cooled versi...

Page 19: ...etzstrom IN max 16 A UNetz 230 Veff Stromphasenwinkel cos phi 0 98 IN 16 A Klirrfaktor i2n 1 2 i eff 0 03 IN 16 A Wirkungsgrad 0 92 NLG412 UB 200 V Pin 3 6 kW Masse m 7 3 kg inkl Anschlu kabel Luftgek...

Page 20: ...t 0 3200W VDE 0871 curve B Input capacitance Cin 24uF Phase shift reactive cos Un 230V f 50Hz In 16A 0 98 Input capacitance discharge Disconnect at Pout 0 Un 230V DIN VDE 0860 Power consumption idle P...

Page 21: ...bereich Pout 0 3200 W VDE 0871 Kurve B Eingangskapazit t Cin 24 uF Phasenverschiebung reaktiv cos Un 230V f 50Hz In 16A 0 98 Entladung der Eingangskapazit t Ausstecken bei Pout 0 Un 230V DIN VDE 0860...

Page 22: ...t Physical protection fixed max 5 overshoot Undervoltage at output Battery almost fully discharged or not connected Charging begins only at or above an adjustable threshold voltage value Output fuse B...

Page 23: ...Hardware Schutz fix max 5 berschw Ausgangs Unterspannung Batterie tiefentladen oder Batterie ausgang kurzgeschlossen Ladung erfolgt stromb e grenzt und erst ab einer ein stellbaren Spannungs schwelle...

Page 24: ...Water cooled coolant temp in take 50 C 40 30 C t b d Ambient temperature during operation de rating permitted Ta Air cooled Water cooled coolant temp in take 70 C 40 70 C t b d Storage temperature Not...

Page 25: ...ur 50 C 40 30 C t b d Umgebungstemperatur im Betrieb Derating zugelassen Ta Luftk hlung Wasserk hlung Vorlauftemperatur 70 C 40 70 C t b d Lagertemperatur Ger t nicht angeschlossen 40 90 C Ger uschent...

Page 26: ...put for charging power Power control PWR 6 Potentiometer can be directly connected 0 5V or 0 5 k Analogue inputs for two bat tery temperature sensors TS1 TS2 2 4 For direct connection of the two tempe...

Page 27: ...nes Potentio meters m glich offen maximale Leistung 0 5V oder 0 5 k gegen GND Analog Eing nge f r 2 Batte rerie Temperatursensoren TS1 TS2 2 4 F r Direktanschluss der Temp e ratursensoren NTC 33 k bei...

Page 28: ...rsion Flow rate of 5 litres min Pressure drop 50hPa Data not available at time of going to press Specifications in this manual are subject to change without notice 7 6 Anschl sse Netzanschlu 230V 16A...

Page 29: ...aracteristics Leistungskurven Power input from mains 0 500 1000 1500 2000 2500 3000 3500 4000 180 190 200 210 220 230 240 250 Voltage input V Power input W Current input from mains 0 0 2 0 4 0 6 0 8 0...

Page 30: ...User s Manual NLG4xx B Betriebsanleitung NLG4xx B 18 02 03 NLG4xx B_64 doc 30 7 8 Schematic diagram Schaltplan...

Page 31: ...closed Der geschlossene Schieber h lt die Kontakte in ihrer Position The contacts are held in position when the slider is closed Der ge ffnete Schieber erm glicht das Ein und Ausbauen der Kontakte ohn...

Page 32: ...G4xx B_64 doc 32 7 10 Mains plug Netz Stecker 1 2 3 4 E E 2 4 3 1 L1 L2 N N 1 2 3 4 E E 2 4 3 1 L1 L2 L3 N N N Netzsteckerbelegungen NLG4 B NLG 42x NLG 43x NLG 41x 1 2 3 E E 2 1 L1 N E N L E N L1 L2 E...

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