Technical information
and start-up
BSC624-12V-B
52
8.2
HV power connector
DANGER
High voltage!
Danger to life!
Before starting the assembly process, ensure that the HV cables are de-energised.
Generate the interlock loop in the HV connector insert according chapter
glands for the HV power connector.
Use exclusively the delivered wire.
Any circumvention of safety installations may have life threatening consequences!
INSTRUCTION
The HV power connector has been designed for a maximum number of 500 cycles of connector
operation! The manufacturer guarantees the full functioning (conductance, tightness) up to this
quantity.
INFORMATION
The HV power connector included in the scope of delivery is to be assembled with a cable in
accordance with the following specifications. On request, this process may also be carried out by
BRUSA.
For proper assembly, the following tools are required:
Buchanan four-indent crimping tool:
09 99 000 0001
(recommended)
Locator Han C:
09 99 000 0308
(recommended)
Multiple crimping depth adjustment mandrel:
09 99 000 0379
(recommended)
Harting crimping tool 4.0 - 6.0 mm
2
:
09 99 000 0110
(optional)
or Harting crimping tool 1.5 - 4.0 mm
2
:
09 99 000 0303
(optional)
Dismounting tools for crimp contacts 1.5 - 6.0 mm
2
:
09 99 000 0305
(optional)
1.
Socket insert
2.
Straight carrier housing
3.
Carrier housing
4.
Gasket
5.
Housing screws (4 pieces)
6.
4 mm
2
crimp contact socket
7.
Cable wire for the interlock bridge
In order to guarantee a reliable operation of all controllers - in particular of the HV voltage controller in the boost
mode - the following instructions are to be strictly adhered to:
Max. cable length between the device and the HV battery = 5 m
Required cable diameter = 2 x 4 mm² (screened two-core cable)
Admissible cladding diameter = 9 - 16 mm
Screen connection to both sides (recommended for reasons of EMC)
