Bruno CRE-2100 Page 5 Installation Manual Download

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CRE-2100 NRUL 08-16-2004

SPECIFICATIONS

STAIRWAY ELEVATOR SPECIFICATIONS

Weight Capacity:

350 lbs. (158 kg)

Variable Speed:

0 to 38 feet per minute (0 to 11.6 m/min)

Power Source:

two (2) 12-volt sealed, maintenance-free batteries

with 24-volt continuous-duty charger

Motor:

24 VDC, 2-pole, 1.02 hp

Drive:

Self-locking gearbox, rack-and-pinion drive

Control:

constant pressure (armrest and 2 transmitters)

Brake:

self-locking worm gear

Maximum incline:

45 degrees

Rail:

steel channel with integral drive gear rack

Seat Swivel:

0, 30 and 60 degrees at top and bottom

Power Supply:

24 VDC battery charger powered by 120 V wall

Summary of Contents for CRE-2100

Page 1: ...262 567 4990 FAX 262 953 5501 Toll free number valid throughout the U S and Canada Bruno invites your calls at 1 800 882 8183 Technical Service email service bruno com Technical Service fax 262 953 55...

Page 2: ...r is for indoor use only in enclosed heated locations above 35 F 2 C Electra Ride is a trademark of Bruno Independent Living Aids Inc The Electra Ride III 5 967 265 is covered by one or more U S Paten...

Page 3: ...nting the Standard Call Send Transmitter 25 Mounting the Commercial Call Send Transmitter 26 Testing the Call Send Transmitter 27 Learning the Call Send Transmitter 28 Clearning the Memory Call Send T...

Page 4: ...ill not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is en...

Page 5: ...12 volt sealed maintenance free batteries with 24 volt continuous duty charger Motor 24 VDC 2 pole 1 02 hp Drive Self locking gearbox rack and pinion drive Control constant pressure armrest and 2 tra...

Page 6: ...ndent Living Aids Reading through the installation manual before installing this unit will enable you to install the elevator more quickly and will help you avoid the frustration of getting to the job...

Page 7: ...le for shipping damage CARTON 1 1 ea complete carriage assembly with covers 1 ea footrest handle 1 ea antenna 1 ea antenna clip with snap rivet CARTON 2 1 ea seat assembly 1 ea standard rocker switch...

Page 8: ...e mallet ratchet 3 8 drive with 3 extension torpedo level Phillips screw driver 1 and 3 flat head screwdriver 3 8 drill motor variable speed 3 8 magnetic socket recommend use with 18 extension razor k...

Page 9: ...side near the end of the rail The number indicates rail placement on the staircase Box 1 Rail 1 is the first rail at the bottom of the stairs Box 2 Rail 2 is the next rail as you go up the stairs and...

Page 10: ...d head of the clamp attaches to the outside of the rail c Make sure the ridge of the clamp spacer is down see page 13 longer foot faces the outside curve clamp foot to inside and rounded head to top 2...

Page 11: ...of the staircase For spiral case installations place the no 1 rail at the bottom of the stairs 5 Position and attach the rail clamps to the lower rail assembly as shown on the installation drawing NO...

Page 12: ...with one or two screws NOTE You may need to shim the rail to ensure proper placement For example if the rail is leaning forward shim the front of the clamp until the unit is level VERY IMPORTANT The...

Page 13: ...are so that the nut is closest to the wall NOTE When the rail is inserted between the clamp halves it will rest on the clamp spacer RIDGE OF SPACER DOWN ZERO DEGREE SLOPE 1 To accomodate the stairways...

Page 14: ...on each side d Slide the shroud off 2 Carry the carriage assembly up the stairs to the top of the rail 3 Connect the jumper switch assembly to points P9 and P5 on the circuit board see illustration to...

Page 15: ...see illustration 7 Slide the center carriage wheels onto the top of the rack flange until the cog contacts the gear rack see illustration to left 8 Using the jumper switch see illustration to left jo...

Page 16: ...ge NOTE The rail should be inserted between the plastic guide and the vertical positioning wheels 10 Using the jumper switch jog the unit down the rail approximately 2 3 11 Align the guide wheels so t...

Page 17: ...umper switch run the carriage down the rail approximately 12 16 Using a level check that the top of the carriage is level side to side and front to back NOTE If the unit is not level call the Bruno Se...

Page 18: ...n the swivel plate assembly with the corresponding hole in the carriage 6 Reinstall the swivel plate adjusting bolts 7 Tighten all 4 M10 bolts 8 Remount the support channel cover using tyhe Velcro sec...

Page 19: ...h and ramp are mounted to the back side of the rail same side as the charge bracket 2 The final limit switch is factory installed below the charge bracket on the bottom of the carriage 1 If the oversp...

Page 20: ...UL 08 16 2004 INSTALLATION 2 First step While rotating the overspeed switch lever push in on the wires to engage the overspeed switch NOTE If the lever is rotated too far the unit will not be reset 3...

Page 21: ...securely mounted to avoid damage 3 Coil any excess harness wiring and attach it under the rail 4 Position the battery charger in plain view to monitor proper charging near one end of the rail in a lo...

Page 22: ...e call send transmitter to run the carriage to the other end of the rail Keep the charger plugged into a household outlet at all times If the charger plug and lead are located in a vulnerable location...

Page 23: ...lithium grease to the gear rack teeth only RAIL CLEANING 1 Regular cleaning of the rail is important to ensure proper operation of the rail and elevator components 2 Develop the practice of frequent...

Page 24: ...nsert the antenna into the appropriate hole on the side of the carriage 3 Secure the antenna by tightening the threaded connector NOTE As you begin to thread the connector twist the antenna back and f...

Page 25: ...mitter gently press the Velcro strip on the transmitter against the mating strip on the mounting location standard transmitter mounted with Velcro standard transmitter mounted with bracket Mounting wi...

Page 26: ...stall the key controlled call send transmitters as shown below 2 The distance between the key switch and the floor should measure approximately 48 3 Install one transmitter at the top of the stairs an...

Page 27: ...ovement This is normal TESTING THE UNIT COMPONENTS 1 When the installation is complete test the operation of the following components a rocker switch b footrest safety switches c carriage limit switch...

Page 28: ...ransmitter is acquired and the memory is full the memory must be cleared and all transmitters must be re learned 2 Hold down the Learn Erase button and switch S4 until the Learn Erase LED goes out app...

Page 29: ...CALL SEND TRANSMITTER BATTERIES 1 Open the access door on the rear of the call send transmitter 2 Remove the 3 existing AAA batteries 3 Install 3 new AAA batteries according to the and symbols Please...

Page 30: ...HANISMS 1 Push IN the Seat Park Unpark Mechanism to allow the seat to slide horizontally into and out of the park position seat park unpark mechanism 1 To rotate the seat to positions 30 and 60 degree...

Page 31: ...d 3 long Repeats once a minute until voltage is above 16 V or switch is pressed Switch Active During Power Up 2 Beeps Pause Repeats beeps every 5 seconds until all switches are off More Than One Switc...

Page 32: ...n the S1 dip switch are Switch 1 Installation and Switch 2 Coast Delay The coast delay option has been provided to address interference which may cause intermittent operation The normal setting is 600...

Page 33: ...slowly until the voltage drops to a level at which it will shut off the controller If this should happen pause for a moment then run the carriage down until it engages the charge con tacts NOTE Parti...

Page 34: ...as tripped determine the cause eliminate it and reset the circuit breaker Possible causes of circuit breaker tripping 1 foreign object jamming the rail or gear rack 2 exceeding the rated weight capaci...

Page 35: ...LED battery is 80 charged GREEN continuous LED battery is in the charge completing mode or float standby condition BATTERY CHARGER FUSE REPLACEMENT If the battery charger is subjected to a power line...

Page 36: ...oosen approximately one half turn the collet nut on the speed adjustment potentiometer 3 Turn the slotted shaft of the potentiometer clockwise faster counterclockwise slower 4 With the customer on the...

Page 37: ...ar regrease the gear rack teeth ONLY with white lithium grease NOTE When the stairway elevator will be out of service for a long period of time set the ON OF circuit breaker switch to OFF and unplug t...

Page 38: ...et the circuit breaker to OFF before unplugging the battery charger to avoid causing battery discharge and or premature battery failure RETURNING THE UNIT TO SERVICE 1 Set the circuit breaker to ON 2...

Page 39: ...rriage seat Check armrest switch and keyswitch if applicable Check battery charger output Load test using remote controls Check voltage while carriage is traveling up Test with carriage against contac...

Page 40: ...40 2004 1998 Bruno Independent Living Aids Inc CRE 2100 NRUL 08 16 2004 SAMPLE VIEWS PLAN VIEW ELEVATION VIEW...

Page 41: ...41 2004 1998 Bruno Independent Living Aids Inc CRE 2100 NRUL 08 16 2004 WIRING DIAGRAM...

Page 42: ...42 2004 1998 Bruno Independent Living Aids Inc CRE 2100 NRUL 08 16 2004 EXPLODED VIEW BILL OF MATERIALS...

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Page 66: ...66 2004 1998 Bruno Independent Living Aids Inc CRE 2100 NRUL 08 16 2004 EXPLODED VIEW BILL OF MATERIALS...

Page 67: ...MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN THEIR DURATION TO THE LENGTH OF THE WARRANTY STATED ABOVE FOR THE AFFECTED COMPONENT Some states do not allow limitations on how long...

Page 68: ...68 2004 1998 Bruno Independent Living Aids Inc CRE 2100 NRUL 08 16 2004 SAMPLE...

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