BRP LYNX Radien 2019 Page 145 Operator'S Manual Download

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MAINTENANCE PROCEDURES

mmo2012-005-980

TYPICAL - PULLEY EXPANDER INSTALLED ON ADJUSTER HUB

4. Open the driven pulley by screwing the tool in.

5. Remove the drive belt by slipping it over the top of the driven pul-

ley, then over the drive pulley.

Drive Belt Installation

1. If necessary, open the driven pulley, refer to

DRIVE BELT RE-

MOVAL

above.

2. Slip the belt over the drive pulley, then over the driven pulley.

NOTICE

Do not force or use tools to pry the belt into place, as

this could cut or break the cords in the belt.

NOTE:

The maximum drive belt life span is obtained when belt is in-

stalled with arrows in the direction of rotation.

142

_________________

Summary of Contents for LYNX Radien 2019

Page 1: ...ars old Keep this Operator s Guide in the vehicle 619 900 953 OPERATOR S GUIDE RADIEN Deep Snow Series ENGLISH GUIDE DU CONDUCTEUR Série RADIEN Deep Snow ANGLAIS FAIT AU MADE IN CANADA U M P C AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2018 BOMBARDIER RECREATIONAL PRODUCTS INC ALL RIGHTS RESERVED PRINTED IN FINLAND BEFOREYOU OPERATE THIS VEHICLE READ ...

Page 2: ... ...

Page 3: ...SNOW SPORT BoonDocker RE 3700 850 E TEC BoonDocker DS 3900 850 E TEC BoonDocker RE 3900 850 E TEC BoonDocker DS 4100 850 E TEC Lynx products are manufactured by Bombardier Recreational Products Inc The following are trademarks of Bombardier Recreational Products Inc or its subsidiaries D E S S HPG RAVE ROTAX E TEC Lynx RER XPS The KYB Pro series is a registered mark of KYB America LLC 619900953 en...

Page 4: ...lläsi Tarkista jälleenmyyjältä tai käy osoitteessa www operatorsguides brp com Svenska Denna bok kan finnas tillgänglig på ditt språk Kontakta din återförsäljare eller gå till www operatorsguides brp com ᵜ ਟ㜭ᴹᛘⲴ䈝 Ⲵ㘫䈁 ᵜǄ䈧ੁ㓿䬰䰞䈒ˈᡆ㘵ⲫᖅ www operatorsguides brp com ѝ᮷ ḕ䈒Ǆ Italiano Questa guida potrebbe essere disponibile nella propria lingua Contattare il concessionario o consultare www operatorsguide b...

Page 5: ...arnings contained in this Operator s Guide can result in SERIOUS INJURY or DEATH The proper functioning of a snowmobile depends in part on the surface on which it is driven See RIDING CONDITIONS AND YOUR SNOWMOBILE for details Safety Messages The types of safety messages what they look like and how they are used in this guide are explained as follows The safety alert symbol indicates a potential i...

Page 6: ...nstructing others Note that this guide is available in several languages In the event of any discrepancy the English version shall prevail If you want to view and or print an extra copy of your Operator s Guide simply visit the following website www operatorsguides brp com The informations contained in this document are correct at the time of publication BRP however maintains a policy of continuou...

Page 7: ...arrying a Passenger 24 Terrain Riding Variations 26 Environment 32 TRACTION ENHANCING PRODUCTS 36 Manoeuvrability 36 Acceleration 39 Braking 39 Important Safety Rules 39 Effects of Having a Studded Track on the Life of the Snowmobile 40 Installation of Studs on BRP Approved Tracks 40 Maintenance Replacement 43 IMPORTANT ON PRODUCT LABELS 44 Hang Tag s 44 Vehicle Safety Labels 45 Technical Informat...

Page 8: ...tor s Guide 83 17 Drive Belt Guard 83 18 Spare Drive Belt Holder 86 19 Upper Body Module 88 20 Side Panels 92 21 Ice Scratchers If Equipped 94 22 Snow Guard 95 FUEL 96 Fuel Requirements 96 Vehicle Fueling Procedure 97 INJECTION OIL 99 Recommended Injection Oil 99 Injection Oil Level Verification 99 BREAK IN PERIOD 101 Operation During Break In 101 BASIC PROCEDURES 102 Engine Starting Procedure 102...

Page 9: ...ENANCE MAINTENANCE SCHEDULE 130 MAINTENANCE PROCEDURES 133 Engine Coolant 133 Exhaust System 134 Spark Plugs 135 Brake Fluid 135 Chaincase Oil 137 Drive Chain 140 Drive Belt 141 Drive Pulley 147 Track 152 Suspension 161 Skis 162 Fuses 162 Headlights 164 VEHICLE CARE 170 Post Operation Care 170 Vehicle Cleaning and Protection 170 STORAGE 171 Engine Storage Mode 171 TECHNICAL INFORMATION VEHICLE IDE...

Page 10: ...NG SYSTEM 195 Icons Messages and Beeper Codes 195 Fault Codes 199 WARRANTY BRP FINLAND OY INTERNATIONAL LIMITED WARRANTY 2019 LYNX SNOWMOBILES 202 BRP FINLAND OY LIMITED WARRANTY FOR THE EUROPEAN AND THE COMMONWEALTH OF THE INDEPENDENT STATES CIS AREAS AND TURKEY 2019 LYNX SNOWMOBILES 207 MAINTENANCE RECORDS 213 CUSTOMER INFORMATION CONTACT US 220 Europe 220 North America 220 Oceania 221 South Ame...

Page 11: ...TABLE OF CONTENTS 8 __________________ ...

Page 12: ...SAFETY INFORMATION ____ SAFETY INFORMATION ___ 9 ...

Page 13: ... such as garages carports or barns Even if you try to venti late engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Never run the vehicle outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can s...

Page 14: ...sk of crashes or in juries and they can make the vehicle illegal Tunnel accessories must be loaded onto vehicle as per instructions provided for each accessories Accessory passenger seats approved by BRP and conforming to SSCC standards may be available for certain models If such a seat is used you must follow the guidelines and recommendations in regards to a passenger in this guide WARNING Passe...

Page 15: ...ration of any snow mobile Study your operator s guide paying particular attention to cautions and warnings Join your local snowmobile club its social activities and trail systems are planned for both fun and safety Obtain basic instructions from your snowmobile dealer friend fellow club member or enroll in your state or provincial safety training program Any new operator must read and understand a...

Page 16: ...and regulations pertaining to the safe use and operation of snowmobiles It is your re sponsibility as a snowmobiler to learn and obey these laws and regulations Respect and observance will result in safer snow mobiling for all Be aware of the liability property damages and insurance laws regarding your equipment Speeding can be fatal In many cases you cannot react or re spond quickly enough to the...

Page 17: ...obile Give a wide berth to telephone poles or posts Hidden wires unseen from a distance can cause serious acci dents Always wear an approved safety helmet eye protection and a face shield This also applies to your passenger Be aware of inherent risks associated with riding off trails such as avalanche and other natural or man made hazards or obstacles Tailgating another snowmobile should be avoide...

Page 18: ... by pulling the tether cord cap from the engine cut off switch while applying brake Always engage parking brake when vehicle is not in use Never run the engine in a non ventilated area and or if vehicle is left unattended Electric start models only Never charge or boost a battery while installed on snowmobile E TEC engines Never attempt any fuel system or electrical sys tem maintenance or repair A...

Page 19: ...ways wear an approved helmet and follow the same dressing guidelines as those recommended for the operator and described in this guide Make sure that you are able to achieve a stable stance both feet resting positively on the footboards of footrests with good grip and that you are able to hold on firmly to the handholds Do not forget with 2 UP models the operator is responsible for the safety of t...

Page 20: ... for your dealer to verify if your snowmobile is included in any safety campaign We also urge you to visit your authorized Lynx dealer in a timely manner if you become aware of any safety related campaigns See an authorized Lynx dealer for available accessories you may re quire Before venturing on the trails operate the snowmobile in a restricted flat area until you are completely familiar with it...

Page 21: ...es be fore the brake control lever touches the handlebar grip It must fully return when released 8 Apply parking brake and check if it operates properly Leave park ing brake applied 9 Inspect drive belt condition and height refer to DRIVE BELT in MAINTENANCE PROCEDURES After Engine is Started For proper engine starting procedure refer to the appropriate EN GINE STARTING PROCEDURE 1 Check headlight...

Page 22: ... latching and no heavy or breakable objects TRACK Check condition and remove snow or ice For studded tracks refer to TRACTION ENHANCING PRODUCTS THROTTLE LEVER Check for proper operation BRAKE LEVER Check for proper operation PARKING BRAKE BRAKE Check for proper operation EMERGENCY ENGINE STOP SWITCH AND ENGINE CUT OFF SWITCH TETHER CORD CAP Check for proper action Tether cord must be attached to ...

Page 23: ...ers for operation of controls Rubber bottom boots with either a nylon or a leather top with remov able felt liners are best suited for snowmobiling You should keep yourself as dry as possible when snowmobiling When you come indoors take your snowmobile suit and boots off and make certain they dry properly Do not wear a long scarf or loose apparels that could get caught in moving parts Carry colore...

Page 24: ...o maintain proper balance Generally the riding position for best balance and control is sitting However the posting kneeling or standing positions are also used under certain conditions WARNING Do not attempt any maneuvers if they are beyond your abili ties Sitting Feet on the running boards body midway back on seat is an ideal po sition when operating the snowmobile over familiar smooth terrain K...

Page 25: ...n a sort of squatting posture thus allowing the legs to absorb the shocks when traveling over uneven terrain Avoid abrupt stops fmo2008 003 002 Kneeling This position is achieved by placing one foot firmly on the running board and the opposite knee on the seat Avoid abrupt stops 22 ____SAFETY INFORMATION____ ...

Page 26: ...ace both feet on the running boards Knees should be flexed to absorb the shock from surface bumps This is an effective position to see better and to shift weight as conditions dictate Avoid abrupt stop fmo2008 003 004 ____SAFETY INFORMATION ___ 23 ...

Page 27: ...biling WARNING Any passenger must be able to firmly lay his feet on the footrests and keep his hands on the handholds or seat strap at all times when seated Respecting those physical criteria is important to ensure that the passenger is stable and to reduce the risks of ejection The operator has a responsibility to ensure the safety of his passen ger and should inform the passenger about snowmobil...

Page 28: ...t causing the vehicle to topple Be extremely careful go more slowly and check the passenger frequently WARNING When riding with a passenger Braking ability and steering control are reduced Decrease speed and allow extra space to maneuver Adjust suspension according to weight For complete information on how to adjust the suspension please refer to TUNE YOUR RIDE Riding with a Child On snowmobiles a...

Page 29: ...as wide an arc as possible and look for a firmer base If you do get bogged and it happens to everyone do not spin your track as this makes the vehicle sink deeper Instead turn the engine off get off and move the back of the vehicle onto new snow Then tramp a clear path ahead of the vehicle A few feet will generally suffice Restart the engine Assume the standing position and rock the vehicle gently...

Page 30: ...pt a kneeling position Keep your weight on the uphill side at all times Maintain a steady safe speed Continue as far as you can in this direction then switch to an opposite hill angle and riding position A direct climb could present problems Choose the standing posi tion accelerate before you start the climb and then reduce throttle pressure to prevent track slippage In either case vehicle speed s...

Page 31: ...ricted to lower angle slopes Wind formed cornices should be avoided Staying off unstable conditions is the key to safe mountain riding Probably most important is to be aware of the conditions and dangers on a daily basis when in the mountains Check local avalanche forecasts and threats each day before heading out to ride and heed forecasters advice You should always carry a snow shovel probe and a...

Page 32: ...ht sunny days can considerably reduce your vision The glare from sun and snow may blind you to the extent that you cannot easily distinguish ravines ditches or other obstacles Goggles with colored lenses should always be worn under these conditions Unseen Obstruction There may be obstructions hidden beneath the snow Driving off established trails and in the woods requires reduced speed and increas...

Page 33: ... throttle and brace yourself for the impact Knees must be flexed to act as shock absorbers Turning Depending on terrain conditions there are two preferred ways to turn or corner a snowmobile For most snow surfaces body english is the key to turning Leaning towards the inside of the turn and positioning body weight on the inside foot will create a banking condition beneath the track By adopting thi...

Page 34: ... and steering on this type of surface is more difficult Railroad Crossing Never ride on railroad tracks It is illegal Railroad tracks and railroad rights of way are private property A snowmobile is no match for a train Before crossing a railroad track stop look and listen Night Rides The amount of natural and artificial light at a given time can effect your ability to see or to be seen Nighttime s...

Page 35: ...interval and allow sufficient stopping distance Don t be a tailgater Know the position of the machine ahead Signals If you intend to stop raise either hand straight above your head A left turn is indicated by extending your left hand straight out in the proper direction For right turns extend the left arm and raise the hand to a vertical position so it forms a right angle at the elbow Every snowmo...

Page 36: ...at to our sport is all around us Which leaves us with one logical choice When we snowmobile we must always ride responsibly The vast majority respect the law and the environment Each of us must set an example for those who are new to the sport young and old alike It is in every one s best interest to tread lightly into our recreational ar eas Because in the long run to protect the sport we must pr...

Page 37: ...ission to travel across private land Respect the rights of landowners and other people s privacy Remember snowmobile technology has lowered the noise factor considerably but you still shouldn t rev your engines where quiet is the order of the day Snowmobilers know all too well the efforts that have been made throughout the sport s history to enjoy access to areas where people can snowmobile safely...

Page 38: ...RIDING THE VEHICLE mobile or any other make or model show you know what you re do ing Show you know how to send snow flying and make tracks with a light touch ____SAFETY INFORMATION ___ 35 ...

Page 39: ...havior particularly in terms of manoeuvrability acceleration and braking Using traction enhancing products gives a better grip on packed snow and ice but has no noticeable effect on soft snow For this reason driving a snowmobile equipped with traction enhancing products requires a certain adaptation period If your snowmobile is equipped with traction enhancing products be sure to take plenty of ti...

Page 40: ...products the snowmobile may tend to oversteer or understeer which could lead to a loss of control Oversteering In certain conditions using more aggressive ski carbide runners with out studs on the rear track could make the snowmobile prone to over steering see illustration A33A31A OVERSTEERING Understeering In certain conditions the use of studs on the track could make the snowmobile prone to unde...

Page 41: ... A33A33A UNDERSTEERING Controlled Driving A balanced combination of carbide ski runners and studs on the track ensures adequate control and better handling see illustration A33A34A CONTROLLED DRIVING 38 ____SAFETY INFORMATION____ ...

Page 42: ...ill give you better braking capacity on packed snow or ice but will have no noticeable effect on soft snow Braking may thus vary suddenly under certain conditions Be sure to use restraint in braking to keep from blocking the track in order to avoid surprises that could lead to a loss of control Important Safety Rules WARNING To prevent serious injury to individuals near the snowmobile NEVER stand ...

Page 43: ...rticular model Damage to the electrical wiring or perforation of the heat exchangers are potential hazards that could cause the engine to overheat and be severely damaged WARNING If tunnel protectors are excessively worn or not installed the gas tank could be punctured causing a fire NOTICE Ask your dealer for the appropriate tunnel protectors model and kit number required for your snowmobile NOTE...

Page 44: ...al studs Never use studs that exceed the height of your snowmobile s track profile by more than 9 5 mm 3 8 in 2 A33A32A 3 1 4 INSTALLATION OF STUDS 1 Stud size 2 Penetration range 6 4 mm to 9 5 mm 1 4 in to 3 8 in 3 Track lug height 4 Track belt thickness NOTE All Radien MY19 models need to have stud protector in stalled on front and rear parts of the radiator if studs are used ____SAFETY INFORMAT...

Page 45: ...s triangles and circles See the warning molded into the track surface to know which one to use Never stud a track with a profile of 35 mm 1 3 8 in or more The number of studs installed must always perfectly match the pattern of molded bulges in the track Always consult the traction product manufacturer s instal lation instructions and recommendations before having your dealer install studs and run...

Page 46: ... Broken studs studded tracks Bent studs studded tracks Missing studs Studs that are torn off the track Missing track guide s Also ensure that studs nut are tighten to the recommended torque On approved studded tracks replace broken or damaged studs immediately If your track shows signs of deterioration it must be replaced immediately When in doubt ask your dealer Always proceed with a visual inspe...

Page 47: ... fuel and oil economy that only the E TEC technology delivers Cher client Votre nouveau moteur à technologie E TEC a une période de rodage contrôlée automatiquement qui assurera une performance une efficacité et une fiabilité optimales à long terme Durant la période de rodage le moteur consommera plus d huile et d essence qu à la normale Ainsi il se peut que le moteur ait des ratés Cela est normal...

Page 48: ...008 003 054_en Vehicle Safety Labels These labels are affixed to the vehicle for the safety of the operator passenger or bystanders The following labels are on your vehicle and they should be consid ered permanent parts of the vehicle If missing or damaged the de cals can be replaced free of charge See an authorized Lynx dealer NOTE In the event of any discrepancy between this guide and the vehicl...

Page 49: ...IMPORTANT ON PRODUCT LABELS 619900934 100_d 46 ____SAFETY INFORMATION____ ...

Page 50: ...el vapors may ignite in presence of a spark creating a fire hazard Toujours débrancher les connecteurs électriques des deux injecteurs d essence avant de vérifier la production d étincelles Autrement une étincelle pourrait allumer des vapeurs d essence ce qui représenterait un risque de feu EN 516007661 DEC LABEL 1 ____SAFETY INFORMATION ___ 47 ...

Page 51: ... applying the recommended torque may result in a major failure of the drive pulley and the engine Refer to the shop manual for the complete assembly procedure EN 516007667 DEC LABEL 2 Label 3 WARNING Locate and read operator s guide Follow all instructions and warnings Beware of hot parts Beware of hot vapors Do not use without pulley guard Beware of drive belt Read instructions before service 516...

Page 52: ...IMPORTANT ON PRODUCT LABELS Label 4 WARNING Beware of rotating track 516007584 LABEL 4 ____SAFETY INFORMATION ___ 49 ...

Page 53: ...IMPORTANT ON PRODUCT LABELS Label 5 fmo2014 001 017 LABEL 5 ON APPLICABLE SHOCK ABSORBERS Label 6 516006903 LABEL 6 50 ____SAFETY INFORMATION____ ...

Page 54: ...IMPORTANT ON PRODUCT LABELS Label 7 This guard must ALWAYS be in place when engine is running 516007652 EN 516007652 DEC LABEL 7 ____SAFETY INFORMATION ___ 51 ...

Page 55: ...IMPORTANT ON PRODUCT LABELS Label 8 5 1 6 0 0 9 2 2 6 _ R H EN 516009226 DEC_a LABEL 8 52 ____SAFETY INFORMATION____ ...

Page 56: ...IMPORTANT ON PRODUCT LABELS Label 9 mmo2008 003 007 LABEL 9 ____SAFETY INFORMATION ___ 53 ...

Page 57: ...s away from poles When removing from vehicle always discharge properly Le condensateur peut produire une étincelle si court circuité Garder tout objet éloigné des bornes Si démonté du véhicule toujours décharger adéquatement CAPACITOR CONDENSATEUR EN 516008594 DEC_45piH LABEL 10 54 ____SAFETY INFORMATION____ ...

Page 58: ...IMPORTANT ON PRODUCT LABELS Label 11 WARNING Exceeding maximum cargo load may affect steering control braking ability and cause permanent damage EN 516008483 DEC LABEL 11 ____SAFETY INFORMATION ___ 55 ...

Page 59: ...IMPORTANT ON PRODUCT LABELS Label 12 WARNING Do not lift the vehicle using the snow guard 516008602 EN 516008602 DEC_a LABEL 12 56 ____SAFETY INFORMATION____ ...

Page 60: ...IMPORTANT ON PRODUCT LABELS Technical Information Labels 619900934 101_d TYPICAL DEC 513033943 EN FR ON FUEL CAP IN COUNTRIES USING RON OCTANE RATINGS ____SAFETY INFORMATION ___ 57 ...

Page 61: ...XPS approved lubricant or equivalent lubricant or equivalent Damages caused by oil which is not suitable for this Damages caused by oil which is not suitable for this engine may not be covered by the BRP limited warranty engine may not be covered by the BRP limited warranty See the operator s guide See the operator s guide EN 516008613 DEC LABEL 1 516009268 WITHOUT FORCE 3700 30 mm 3900 4100 15 mm...

Page 62: ...VEHICLE INFORMATION __________________ 59 ...

Page 63: ...tures may not apply to your model or could be op tional NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to IMPORTANT ON PRODUCT LABELS 619900934 102_a 619900934 103_a 60 __________________ ...

Page 64: ...NT 619900934 004_a 619900934 014_a TYPICAL 1 Handlebar The handlebar controls the steering of the snowmobile As the han dlebar is rotated to right or left the skis are turned right or left to steer the snowmobile __________________ 61 ...

Page 65: ... squeezed it increases the engine speed When released engine speed returns automatically to idle mmo2008 008 011_b TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate WARNING Test the throttle lever operation each time before starting the engine The lever must return to the rest position once released Otherwise do not start engine 3 Brake Lever Brake lever is located on the LH side of handleb...

Page 66: ...aking effect is proportional to the pressure applied on the lever and to the type of terrain and its snow coverage 520001496 001_a 1 Brake lever 2 Apply brake 4 Parking Brake Lever Parking brake lever is located on the LH side of handlebar Parking brake should be used whenever snowmobile is parked __________________ 63 ...

Page 67: ...perating the snowmobile When you ride the vehicle brake pads that are caused to drag by a continuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and or fire To Engage Parking Brake Apply and hold brake then lock brake lever using the parking brake lever as shown 64 __________________ ...

Page 68: ...witch tether cord is located on the console The tether cord cap must be securely snapped on the engine cut off switch to allow vehicle operation NOTE After engine starting 2 short beeps should be heard if a programmed D E S S key tether cord cap is correctly snapped on engine cut off switch If another beep code is heard refer to MONITORING SYSTEM for D E S S malfunction codes information Pulling t...

Page 69: ...reach drive pulley engagement speed to move vehicle Make sure the tether cord cap is free of dirt or snow D E S S Flexibility The D E S S of your snowmobile can be programmed by your autho rized Lynx dealer to accept up to 8 different keys We recommend the purchase of additional tether cords from your au thorized Lynx dealer If you have more than one D E S S equipped Lynx snowmobile each can be pr...

Page 70: ...CONTROLS INSTRUMENTS AND EQUIPMENT mmo2016 008 202_a OFF POSITION To allow engine starting the switch must be in the ON position UP __________________ 67 ...

Page 71: ...t outing and whenever stopping the engine thereafter This engine stopping procedure will become a reflex and will prepare operators for emergency situations requiring its use WARNING If the switch has been used in an emergency caused by a suspected malfunction the source of the malfunction should be determined and corrected before restarting engine See an authorized Lynx dealer for servicing 68 __...

Page 72: ...equipped Electronic Reverse RER 8 Rewind Starter Handle Auto rewind type located on right hand side of snowmobile To en gage mechanism pull handle slowly until a resistance is felt then pull vigorously Slowly release handle NOTE The maximum torque that can be transmitted to the engine by the rewind starter is 80 N m 59 lbf ft The maximum force that can be exerted on the on the rope is 2 200 N 494 ...

Page 73: ...eam 10 Heated Grips and Throttle Lever Switch The heated throttle lever and heated grips are adjusted simultane ously using the switch There are 4 intensity settings To set press and release the switch repeatedly until the desired setting is obtained 70 __________________ ...

Page 74: ...If the balance between the temperature of the throttle lever and the grips does not suit you it is possible to adjust it Contact an authorized Lynx dealer 11 Multifunction Digital Gauge WARNING Reading the gauge digital display can distract from the oper ation of the vehicle particularly from constantly scanning the environment NOTE The gauge is factory preset in Imperial units and in English To c...

Page 75: ...s 4 Bar gauges The gauge also has a built in beeper Digital Display WARNING Never adjust or set functions on the multifunction gauge while riding the vehicle To set the displays to your preference see DISPLAY COMBINATION SELECTION Upper Display The upper display is used to display Vehicle speed Engine speed RPM 72 __________________ ...

Page 76: ...er Display The lower display is used to display Various information in combination with the upper display Messages see ICONS AND MESSAGES and MONITORING SYSTEM for details Fault codes see MONITORING SYSTEM for details 520001496 010_e 1 Lower display __________________ 73 ...

Page 77: ...erature Heated grips level The LH side bar gauge displays the engine coolant temperature ex cept while adjusting the heated grips NOTICE If engine overheats stop vehicle in a safe place Refer to TROUBLESHOOTING For details on heated grips operation see HEATED GRIPS AND THROTTLE LEVER SWITCH in this section 74 __________________ ...

Page 78: ...ge LH BAR GAUGE INFORMATION Fuel level Heated throttle lever level The RH side bar gauge displays the fuel level except while adjusting the heated throttle lever For details on heated throttle lever operation see HEATED AND THROTTLE LEVER SWITCH in this section __________________ 75 ...

Page 79: ...s displayed 520001496 010_f 1 Gauge mode button The upper and lower displays can be set as combinations only They cannot be set separately See the following table for available combinations AVAILABLE DISPLAY COMBINATIONS UPPER DISPLAY LOWER DISPLAY ICON SPECIFIC INFORMATION 1 Engine speed RPM Vehicle speed 2 Vehicle speed Engine speed RPM 3 Engine RPM Altitude 76 __________________ ...

Page 80: ...odometer B 1 8 Trip hour 1 9 Top speed 1 2 10 Average speed 1 2 11 Top RPM 1 12 Average fuel consumption 4 13 Vehicle speed Engine coolant temperature 1 Press and hold the mode button to reset 2 Resetting the trip odometer B also resets the average fuel consumption NOTE Make sure to display the vehicle speed whenever this infor mation is necessary __________________ 77 ...

Page 81: ...safe place then replenish injection oil reservoir Low fuel level One 1 bar left in fuel level display Replenish fuel tank as soon as possible Long beeps repeating slowly REVERSE Reverse is selected 3 short beeps REV FAIL Reverse did not engage try again High beam headlights are selected WARM UP Engine and or injection oil need to warm up before normal operation The engine s RPM is limited until de...

Page 82: ...51 100_a Step 1 Push Step 2 Pull Seat Installation NOTICE Riding the vehicle with any objects between the seat and the fuel tank could damage the fuel tank NEVER place any objects between seat and fuel tank Place seat over the hooks then slide it forward WARNING Make sure seat is securely latched before riding __________________ 79 ...

Page 83: ...guard is designed to hold the tools allowing for basic maintenance The tools are supplied with the vehicle NOTICE Make sure tools are secured properly 520001663 007_d DRIVE BELT GUARD 1 Suspension adjustment tool location 2 Pulley expander location 80 __________________ ...

Page 84: ...ers To be used whenever snowmobile requires manual lifting CAUTION Beware of injuries by using proper lifting tech niques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits Use appropriate lifting device or have assistance to share lifting stress if possible __________________ 81 ...

Page 85: ...T 219900934 002_a 1 Front bumper 619900934 001_a 1 Rear bumper NOTICE Do not use skis to pull or lift snowmobile 15 Storage Compartment A storage compartment is located at the front of the vehicle above the gauge 82 __________________ ...

Page 86: ... make sure cover is secured properly You will hear a clic 16 Operator s Guide The Operator s Guide should be stored in the STORAGE COMPART MENT 17 Drive Belt Guard Drive Belt Guard Removal WARNING NEVER operate engine Without shields and belt guard securely installed With hood and or side panels opened or removed NEVER attempt to make adjustments to moving parts while engine is running ___________...

Page 87: ...n It is important that this tension be maintained when reinstalling Remove tether cord cap from engine cut off switch Open the LH side panel See procedure in this section Remove retaining pin 219100889 042 001_a Lift rear portion of guard then release from front tab Drive Belt Guard Installation Insert the tab into the slot and push it into place 84 __________________ ...

Page 88: ...CONTROLS INSTRUMENTS AND EQUIPMENT mmr2013 034 002_a 1 Belt guard tab 2 Front support slot Push drive belt guard toward engine then toward front of vehicle mmr2013 034 006_a __________________ 85 ...

Page 89: ...and secure it using the retaining pin 219100889 042 001_a 18 Spare Drive Belt Holder A spare drive belt can be stored in a holder located on the drive belt guard NOTE The spare drive belt is not supplied with the snowmobile Position spare drive belt into drive belt guard slot 86 __________________ ...

Page 90: ...CONTROLS INSTRUMENTS AND EQUIPMENT 520001663 007_b TYPICAL 1 Drive belt guard 2 Slot Secure in place by sliding it behind the tabs 520001663 007_c TYPICAL __________________ 87 ...

Page 91: ...er Body Module Upper Body Module Removal 1 Open the storage compartment 520001496 005_a TYPICAL 2 Remove the gauge retaining screws 520001496 006_a TYPICAL 3 Lift the front of the gauge then slide it forward to remove it 88 __________________ ...

Page 92: ... 520001496 007_b 4 Disconnect gauge connector and set gauge aside 5 Disconnect 12V post connectors before removing the storage compartment if equipped 520001496 009_a 6 Disconnect the MAPTS and headlight connectors __________________ 89 ...

Page 93: ...IPMENT mmr2017 051 012 TYPICAL 7 Remove both side panels Refer to SIDE PANELS in this section 8 Loosen the air intake duct clamp 219100889 054 012 9 Remove the upper body module retaining screws on both sides 90 __________________ ...

Page 94: ...dule Installation 1 At front insert the upper body module tabs into the upper bottom pan openings 2 Lower the rear end of the upper body module NOTE Make sure the air intake duct is positioned correctly in the boot 3 Tighten air intake duct clamp 4 On both sides install the upper body module retaining screws 5 Install the hood TIGHTENING TORQUE Upper body screws Hood screws 2 3 N m 0 2 N m 20 lbf ...

Page 95: ...ompartment but leave the cover open 9 Install gauge secure with the screws TIGHTENING TORQUE Gauge screws 2 3 N m 0 2 N m 20 lbf in 2 lbf in 10 Install the side panels 20 Side Panels WARNING Never operate engine with side panels opened or removed from vehicle Side Panels Opening and Closing Release all latches then open panel 219100889 054 001_a 92 __________________ ...

Page 96: ...UMENTS AND EQUIPMENT 219100889 054 002_a When closing panel make sure latches are locked securely Side Panels Removal Open side panel Lift the side panel to disengage the tabs 219100889 054 003 __________________ 93 ...

Page 97: ...ce scratchers which provide lubrication and cooling to slides and track guides for short rides on ice and hard packed trails 619900934 003 Ice scratchers must be used whenever the vehicle is operated on a trail hard snow or ice BRP ice scratchers are designed to be used in forward or reverse 94 __________________ ...

Page 98: ...TRUMENTS AND EQUIPMENT 22 Snow Guard 619900934 015_a NOTICE Never remove the snow guard This part is important for the engine cooling system NOTICE Do not use the snow guard as a lifting grip __________________ 95 ...

Page 99: ...ion of metal parts Damage to internal engine parts Inspect frequently for the presence of fuel leaks or other fuel sys tem abnormalities if you suspect the presence of alcohol in gaso line exceeds the current government regulations Alcohol blended fuels attract and hold moisture which may lead to fuel phase separation and can result in engine performance prob lems or engine damage Recommended Fuel...

Page 100: ... order to reduce the risk of frost buildup in fuel system components which may lead in certain cases to severe damage to engine NOTE Use only methyl hydrate free gas line antifreeze Vehicle Fueling Procedure WARNING Fuel is flammable and explosive under certain conditions Never use an open flame to check fuel level Never smoke or allow flame or spark in vicinity Always work in a well ventilated ar...

Page 101: ... can escape from the tank and prevent fuel flow back Be careful not to spill fuel 6 Stop filling when the fuel reaches the bottom of filler neck Do not overfill WARNING Never top up the fuel tank before placing the vehicle in a warm area As temperature increases fuel expands and may over flow 7 Fully tighten fuel reservoir cap clockwise WARNING Always wipe off any fuel spillage from the vehicle NO...

Page 102: ...lubricant designed for snowmobiles meeting the following lubricant industry specifications 1 JASO FD M345 2004 and 2 SAE J1536 SAE Grade 4 F M 4 These specifications are a minimum but do not guarantee trouble free operation Damages caused by oil which is not suitable for this oil injected 2 stroke engine may not be covered by the BRP limited warranty Injection Oil Level Verification The injection ...

Page 103: ...otal amount of oil NOTICE Check level and refill every time you refuel To Add Injection Oil Remove injection oil reservoir cap Add injection oil NOTE Do not overfill Reinstall cap NOTICE Do not overtighten WARNING Wipe off any oil spills Oil is highly flammable when heated 100 _________________ ...

Page 104: ...arameters The duration is based on fuel volume It will take approximately two fuel tanks to complete the break in During this period The engine performance and behavior will not be optimal The fuel and oil consumption will be higher Drive Belt A new drive belt requires a break in period of 50 km 30 mi During the break in period Avoid strong acceleration and deceleration Avoid pulling a load Avoid ...

Page 105: ...pull handle slowly until a resistance is felt then hold handle firmly and pull vigorously to start engine NOTE The maximum torque that can be transmitted to the engine by the rewind starter is 80Nm The maximum force that can be ex erted on the on the rope is 2 200 N 494 6 lbf Shot Models The Shot system uses an ultracapacitor instead of a battery as an en ergy source To enable the Shot system Star...

Page 106: ... more than 10 sec onds at a time A rest period should be observed between the cranking cycles to allow electric starter to cool down Emergency Starting The engine can be started with the emergency starter rope supplied in the storage compartment see CONTROLS INSTRUMENTS AND EQUIPMENT Remove the drive belt guard see CONTROLS INSTRUMENTS AND EQUIPMENT WARNING Do not wind starting rope around your ha...

Page 107: ...DURES mmo2008 005 008_a Attach one end of emergency rope to the rewind handle NOTE The suspension adjustment tool can be used as an emer gency handle Cross the rope on the first turn as shown 104 _________________ ...

Page 108: ...b 1 Rope crossed 2 Rope to be winded 3 Rope end Wind rope two turns counterclockwise tightly around the drive pulley where shown Pull the rope using a sharp crisp pull so the rope comes free of the drive pulley _________________ 105 ...

Page 109: ...mobile repaired Vehicle Warm Up Before every ride vehicle has to be warmed up as follows 1 Start engine as explained in ENGINE STARTING PROCEDURE above 2 Allow engine to warm up one or two minutes at idle speed NOTE Engine will shut down after approximately 12 minutes of idling 3 Disengage parking brake 4 Apply throttle until drive pulley engages Drive at low speed the first two or three minutes 1...

Page 110: ...Make sure tether cord cap is removed before standing in front the vehicle getting close to the track or rear suspension com ponents NOTE Warm up is electronically controlled During this period up to 10 minutes depending on ambient temperature engine RPM is limited Reverse RER When the engine is running depressing the RER button will slow down engine RPM to almost a stop and advance the ignition ti...

Page 111: ...fore depressing RER button Always remain seated and apply the brake before shifting Ensure the path behind is clear of obstacles or bystanders before proceeding Shifting in Forward 1 Bring vehicle to a complete stop 2 Apply and hold brake 3 Press and release the RER button 4 RER pilot lamp will stop 5 Apply throttle slowly and evenly Allow drive pulley to engage then accelerate carefully Shutting ...

Page 112: ...ked Snow The models covered in this guide are built for deep snow conditions and should never be used during prolonged time in marginal or hard packed snow conditions NOTICE Using deep snow models in marginal or hard packed snow conditions could reduce drastically the lifetime of specific wear items All Models Equipped with Minimum Track Profile of 44 5mm 1 75 in BRP does not recommend to ride a s...

Page 113: ...ehicle to increase engine cooling efficiency to lubricate and to cool track clips and sliders They must be used whenever on ice hard packed snow or any conditions that do not lift enough snow particles into the rear suspension tunnel NOTICE Although it is not recommended to ride the models in trail or hard snow conditions it is highly suggested to combine idler wheels with ice scratchers if the ve...

Page 114: ...owmobile refer to DRIVE BELT in MAINTENANCE PROCEDURES and tow at moderate speed NOTICE Always remove the drive belt of the snowmobile that is to be towed to prevent damage to its belt and drive system In an emergency situation only if a rigid tow bar is not available a rope can be used Proceed with extra caution In some areas it may be illegal to do so Check with state or local authorities Remove...

Page 115: ...hare lifting stress If a lifting device is not used use proper lift ing techniques notably using your legs force Do not attempt to lift the front or rear of vehicle if it is above your limits Support front of vehicle off the ground with a suitable de vice before adjusting suspension Support rear of vehicle off the ground with a wide base snowmobile stand with a rear deflector panel Make sure suppo...

Page 116: ...PONENTS 1 Rear spring 2 Stopper strap 3 Center spring 4 Center shock absorber 5 Rear shock absorber NOTICE Whenever adjusting rear suspension check track ten sion and adjust if necessary Stopper Strap Stopper strap length has an effect on the amount of weight the cen ter spring has to carry especially during acceleration therefore on the front end uplift _________________ 113 ...

Page 117: ... Position 3 4 Position 4 shortest When operating the snowmobile in deep snow or hill climbing it may be necessary to vary stopper strap length and or riding position to change the angle at which the track rides on the snow Operator s familiarity with the various adjustments as well as snow conditions will dictate the most efficient combination Generally a longer stopper strap setting gives better ...

Page 118: ...eload has an effect on steering effort handling and bump absorption Also since center spring preload adjustment puts more or less pres sure on the front of the track it has an effect on the performance in deep snow ACTION RESULT Lighter steering Increasing preload More bump absorption capability Heavier steering Decreasing preload Less bump absorption capability To adjust unscrew the locking ring ...

Page 119: ...Also adjusting rear spring preload shifts more or less weight to the snowmobile front end As a result more or less weight is applied to the skis This has an effect on performance in deep snow steering effort and handling Slight suspension bottoming occurring under the worst riding condi tions indicates a good choice of spring preload 116 _________________ ...

Page 120: ...on capability Lighter steering Decreasing preload Better deep snow performance and handling For normal setting refer to SUSPENSION ADJUSTMENT TABLE To adjust unscrew the locking ring then turn the adjustment ring to set the spring preload When the desired preload is set tighten the locking ring against the adjustment ring 619900934 007_a 1 Adjustment ring 2 Locking ring _________________ 117 ...

Page 121: ...mpression damping controls how the shock absorber reacts to a high suspension velocity quick compression strokes in most cases when riding at higher speeds 619900934 009_a 1 High speed compression adjuster hexagonal 2 Low speed compression adjuster slotted TURNING ACTION RESULT ON BIG AND SMALL BUMPS Clockwise Increasing compression damping force Firmer compression damping Counter Clockwise Decrea...

Page 122: ... Clockwise Increasing rebound damping force Firmer rebound damping slower extension speed Counter Clockwise Decreasing rebound damping force Softer rebound damping faster extension speed NOTE In repetitive short small bumps ripple it is recommended to use a lower rebound damping setting Front Suspension Adjustments Ski Stance Skis can be set to three different widths _________________ 119 ...

Page 123: ...central setting best steering accuracy on deep snow NOTE With deep snow models we can adjust ski stance but it is recommended to only use middle position 619900934 013_a 1 Spacers 2 Axle 3 Stopper 4 Screw 5 Washer 6 Nut TIGHTENING TORQUE Ski bolt 48 N m 6 N m 35 lbf ft 4 lbf ft Front Springs Front spring preload has an effect on front suspension firmness Front spring preload also has an effect on ...

Page 124: ...teering Increasing preload More bump absorption capability Softer front suspension Lower front end Lighter steering Decreasing preload Less bump absorption capability mmo2010 003 019_a TYPICAL 1 Spring preload adjustment ring 2 Increase preload 3 Decrease preload _________________ 121 ...

Page 125: ...r reacts to a high suspension velocity quick compression strokes in most cases when riding at higher speeds 619900934 011_a 1 Low speed compression adjuster button 2 High speed compression adjuster TURNING ACTION RESULT ON BIG AND SMALL BUMPS Clockwise Increasing compression damping force Firmer compression damping Counter Clockwise Decreasing compression damping force Softer compression damping R...

Page 126: ...ise Increasing rebound damping force Firmer rebound damping slower extension speed Counter Clockwise Decreasing rebound damping force Softer rebound damping faster extension speed NOTE In repetitive short small bumps ripple it is recommended to use a lower rebound damping setting _________________ 123 ...

Page 127: ...ration Reduce rear spring preload Lengthen limiter strap Too much ski lift during cornering or acceleration Shorten limiter strap Increase rear spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Reduce compression damping adjustment if equipped Rear of snowmobile seems too soft Increase rear spring preload Rear suspension is frequently bottoming Increase compression dampi...

Page 128: ...oo much at start Lengthen limiter strap Ski diving in deep snow Install ski tip enlarger Suspension Adjustment Table NOTE Clicks and turns counted from closed position FRONT SPRING SHOCK ABSORBER SETTINGS SETTING COMFORT NORMAL STANDARD SPORT Compression adjuster Clicks 15 11 5 Rebound adjuster Clicks 10 8 7 Boondocker RE 18 18 18 Spring preload mm With stopper strap removed Boondocker DS 14 14 14...

Page 129: ... Turns 2 5 2 0 5 Rebound Clicks 10 8 6 Spring preload mm With stopper strap removed 11 11 11 Stopper strap position 1 2 2 REAR SPRING SHOCK ABSORBER SETTINGS SETTING COMFORT NORMAL STANDARD SPORT Low speed compression Clicks 20 15 5 High speed compression Turns 2 5 2 0 5 Rebound Clicks 10 8 6 Spring preload mm With stopper strap removed 7 7 7 126 _________________ ...

Page 130: ... over a trailer Anchor your vehicle securely front and rear even on short hauls Be certain all equipment is securely fastened Cover your snowmobile when trailering to prevent road grime from causing damage Be certain your trailer meets state or provincial requirements En sure the hitch and safety chains are secure and the brake turn indicators and clearance lights all function WARNING Do not tow t...

Page 131: ...VEHICLE TRANSPORTATION This page is intentionally blank 128 _________________ ...

Page 132: ...MAINTENANCE _________________ 129 ...

Page 133: ...procedures can make it unsafe to oper ate DURING THE FIRST 1 500 KM 1 000 MI Adjust drive chain after the first 75 km 50 mi Adjust drive chain every 500 km 300 mi Adjust and align track after the first 75 km 50 mi Verify track tension and alignment every 500 km 300 mi adjust if required EVERY 1 500 KM 1 000 MI Adjust drive chain Verify track tension and alignment Adjust if required EVERY YEAR AT P...

Page 134: ...aust manifold screws to specified torque Inspect fuel lines and connections Inspect front suspension Inspect rear suspension including stopper straps and slider shoes Inspect tie rod ends and alignment Adjust headlight beam aiming EVERY 2 YEARS OR 6 000 KM 4 000 MI WHICHEVER COMES FIRST Replace brake fluid Inspect throttle cable Clean and lubricate rewind starter manual start models Replace chainc...

Page 135: ...YEARS OR 10 000 KM 6 000 MI WHICHEVER COMES FIRST Replace spark plugs Inspect oil injection pump strainer and clean if needed Clean Rave valves EVERY 5 YEARS Replace engine coolant Replace in line fuel filter 132 _________________ ...

Page 136: ...cking fasteners etc when undergoing disassembly assembly always replace with a new one Engine Coolant WARNING Never open coolant tank cap when engine is hot Engine Coolant level Verification Open the RH side panel see CONTROLS INSTRUMENTS AND EQUIPMENT Check coolant level at room temperature with the cap removed Liq uid should be at cold level line of coolant tank NOTE When checking level at low t...

Page 137: ...tive or if not available Distilled water and antifreeze solution 50 distilled water 50 antifreeze NOTICE Always use ethylene glycol antifreeze containing cor rosion inhibitors specifically for internal combustion aluminum engines Exhaust System Exhaust System Verification The muffler tail pipe should be centered with the exit hole in the bot tom pan Exhaust system must be free of rust or leaks Mak...

Page 138: ...d that an autho rized Lynx dealer performs spark plugs inspection or replacement Brake Fluid Recommended Fluid Use only DOT 4 brake fluid from a sealed container If unavailable use DOT 5 1 An opened container may be contaminated or may have absorbed moisture from the air WARNING Use only DOT 4 brake fluid from a sealed container To avoid serious damage to the braking system do not use fluids other...

Page 139: ...MAINTENANCE PROCEDURES mmo2014 004 001_g TYPICAL 1 Brake fluid reservoir 136 _________________ ...

Page 140: ... case of contact skin wash thoroughly In case of contact with the eyes immediately rinse with plenty of water for at least 10 minutes and then consult a doctor imme diately Chaincase Oil Recommended Chaincase Oil RECOMMENDED CHAINCASE OIL Scandinavia SYNTHETIC CHAINCASE OIL EUR P N 779185 All other countries SYNTHETIC CHAINCASE OIL P N 779156 _________________ 137 ...

Page 141: ...is not suitable for the chaincase will not be covered by the BRP limited war ranty Access to Chaincase Open RH side panel refer to CONTROLS INSTRUMENTS AND EQUIPMENT Chaincase Oil Level Verification With the vehicle on a level surface check the oil level by removing the check plug 520001663 011_a CHECK PLUG Oil level must reach the threaded hole If level is correct reinstall check plug and tighten...

Page 142: ...NING TORQUE Check plug 6 N m 1 N m 53 lbf in 9 lbf in If level is insufficient See CHAINCASE FILLING PROCEDURE Chaincase Filling Procedure Remove the check plug 520001663 011_a CHECK PLUG Remove the filler cap _________________ 139 ...

Page 143: ...l check plug and tighten to specification TIGHTENING TORQUE Check plug 6 N m 1 N m 53 lbf in 9 lbf in Reinstall the filler cap Drive Chain Access to Chaincase Open RH side panel refer to CONTROLS INSTRUMENTS AND EQUIPMENT Drive Chain Adjustment Using the Torx end of the driven pulley expander GENTLY turn ten sioner clockwise to eliminate the play 140 _________________ ...

Page 144: ... cogs cracked fabric If abnormal wear is noted probable cause could be pulley misalignment excessive RPM with frozen track fast starts without warm up period burred or rusty sheave oil on belt or distorted spare belt Contact an authorized Lynx dealer Drive Belt Replacement Drive Belt Removal 1 Remove tether cord cap from engine cut off switch 2 Remove drive belt guard refer to CONTROLS INSTRUMENTS...

Page 145: ...he drive pulley Drive Belt Installation 1 If necessary open the driven pulley refer to DRIVE BELT RE MOVAL above 2 Slip the belt over the drive pulley then over the driven pulley NOTICE Do not force or use tools to pry the belt into place as this could cut or break the cords in the belt NOTE The maximum drive belt life span is obtained when belt is in stalled with arrows in the direction of rotati...

Page 146: ...er belt height Refer to DRIVE BELT HEIGHT ADJUSTMENT below 6 Install belt guard refer to CONTROLS INSTRUMENTS AND EQUIPMENT 7 Close side panel refer to CONTROLS INSTRUMENTS AND EQUIPMENT Drive Belt Height Adjustment The drive belt height must be checked every time a new drive belt is installed and as part of the pre ride inspection To adjust the drive belt height proceed as follows 1 Remove tether...

Page 147: ...b 2 Clamping bolt 4 Using the suspension adjustment tool provided turn the ring 1 4 turn at a time then rotate the driven pulley to properly set the drive belt between the pulley sheaves mmo2011 003 011_a 1 Suspension adjustment tool 144 _________________ ...

Page 148: ...ley edge 520001896 005_a NOTE Turning the ring counterclockwise lowers the drive belt in the pulley Turning the ring clockwise raises the drive belt in the pulley 5 Firmly tighten the clamping bolt If possible tighten to specifica tion using a torque wrench TIGHTENING TORQUE Clamping bolt 5 5 N m 0 5 N m 49 lbf in 4 lbf in _________________ 145 ...

Page 149: ... creep indicating that the drive belt is too tight If the vehicle creeps lower the drive belt height from the preliminary setting Repeat procedure until creeping stops Reverse Activation NOTE The reverse may not activate if the belt is positioned too high in the driven pulley If reverse activation does not work properly en sure the drive belt is properly adjusted Adjust the drive belt lower in the...

Page 150: ...ules The drive pulley is factory calibrated to transmit maximum engine power at a predefined RPM Factors such as ambient temperature altitude or surface condition may vary this critical engine RPM thus affecting snowmobile efficiency This adjustable drive pulley allows setting maximum engine RPM to maintain maximum power Ramp cams should be adjusted so that actual maximum engine RPM matches the ma...

Page 151: ...ulley guard 2 Locate the cam and the pivot screw on the drive pulley 520001496 020_a TYPICAL 1 Cam 2 Pivot screw The cam position is identified as follows Positions 1 2 4 and 5 are numbered Position 3 middle is identified by a notch There are notches on each side of the cam used as pointers 148 _________________ ...

Page 152: ...CEDURES mmc2016 001 118_b 1 Numbered position 2 Position 3 Notch 3 Pointers To adjust proceed as follows for all 3 cams 3 Using the Allen end of the driven pulley expander loosen the pivot screw _________________ 149 ...

Page 153: ...MAINTENANCE PROCEDURES mmc2016 001 116_a 1 Pivot screw 4 Move the right lever aside to be able to turn the cam 5 Turn cam to the desired position 150 _________________ ...

Page 154: ...PROCEDURES mmc2016 001 117_a 1 Desired cam position here 2 6 Tighten the pivot screw TIGHTENING TORQUE Pivot 5 N m 1 N m 44 lbf in 18 lbf in NOTICE Always adjust all 3 cams to the same setting _________________ 151 ...

Page 155: ...ther cord cap from engine cut off switch Lift the rear of the snowmobile and support it with a wide base snow mobile mechanical stand with a rear deflector panel With the engine off rotate the track by hand and inspect condition If worn or cut or if track fibers are exposed or if missing or defective inserts or guides are noted contact an authorized Lynx dealer Snowmobiles Equipped with Traction E...

Page 156: ...ecommended torque On approved studded tracks replace broken or damaged studs im mediately If your track shows signs of deterioration it must be re placed immediately When in doubt ask your dealer WARNING Riding with a damaged track or studs could lead to a loss of control For complete information on traction enhancing products refer to TRACTION ENHANCING PRODUCTS in SAFETY INFORMATION at the begin...

Page 157: ...rds out of the tunnel with tremendous force possibly resulting in the loss of a leg or other serious injury Track Tension Verification NOTE Ride the snowmobile in snow about 15 to 20 minutes prior to adjusting track tension 1 Remove tether cord cap from engine cut off switch 2 Lift rear of vehicle and support it off the ground CAUTION Use proper lifting techniques notably using your legs force Do ...

Page 158: ...pecification 6 Place upper O ring to 0 kgf 0 lbf 7 Position the tensiometer on track halfway between front and rear idler wheels 8 Push the tensiometer downwards until bottom O ring deflection set earlier be aligned with the bottom of slider shoe mmr2009 133 001_a TYPICAL _________________ 155 ...

Page 159: ...ed by the upper O ring on the tensiometer mmr2009 133 003_a TYPICAL LOAD READING 1 Upper O ring 10 Load reading must be as per the following table BoonDocker 3700models TRACK ADJUSTMENT SPECIFICATION Track tension without force 30 mm 1 18 in Track tension with 7 3 kgf 16 1 lbf 50 mm 1 97 in 156 _________________ ...

Page 160: ...ck tension Refer to TRACK TENSION ADJUSTMENT Track Tension Adjustment 1 Remove tether cord cap from engine cut off switch 2 Lift rear of vehicle and support it off the ground CAUTION Use proper lifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits 3 Loosen the rear axle nut 4 Tighten or loosen both adjustment screws equally to increa...

Page 161: ...ment screws 5 If correct tension is unattainable contact an authorized Lynx dealer 6 Retighten the rear axle nut to specification TIGHTENING TORQUE Rear idler wheel retaining nut and screw 2 idler wheels system 24 5 N m 3 5 N m 18 lbf ft 3 lbf ft 7 Check track alignment as described below 158 _________________ ...

Page 162: ...se debris damaged or loose studs pieces of torn track or an entire severed track to be violently thrown backwards out of the tunnel with tremendous force 1 Lift rear of vehicle and support it off the ground CAUTION Use proper lifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits 2 Start engine and accelerate slightly so that track sl...

Page 163: ...safe place away from the trail 4 3 Loosen the rear axle nut 4 4 Tighten adjustment screw on side where the slider shoe is the farthest from the track insert guides A01F0BA 1 2 3 1 1 Guides 2 Slider shoes 3 Tighten on this side 5 Tighten the rear axle nut WARNING Properly tighten wheel retaining bolt otherwise wheel may come off and cause track to lock 6 Restart engine and rotate track slowly to re...

Page 164: ...ate excessive heat build up and cause premature slider shoe wear Suspension Stopper Strap Condition Inspect stopper strap for wear and cracks bolt and nut for tightness If loose inspect holes for deformation Replace as required Tighten nut to specification TIGHTENING TORQUE Stopper strap nut 10 N m 1 N m 89 lbf in 9 lbf in Suspension Lubrication BoonDocker RE Models Lubricate the following suspens...

Page 165: ... ski bolts ski legs etc If necessary contact an authorized Lynx dealer Skis Wear and Condition of Skis and Runners Check the condition of the skis and ski runner carbides If worn con tact an authorized Lynx dealer WARNING Excessively worn skis and or ski runners will adversely affect snowmobile control Fuses Access to Fuse Block Open RH side panel refer to CONTROLS INSTRUMENTS AND EQUIPMENT 162 __...

Page 166: ... fuse block from its cover FUSE IDENTIFICATION AMPERAGE RATING Start RER 5 A Battery 30 A Accessories 7 5 A Loads 25 A Fuse Inspection Check fuse condition and replace it if necessary To remove fuse from holder pull fuse out Check if filament is melted _________________ 163 ...

Page 167: ...o not use a higher rated fuse WARNING If fuse has burnt out source of malfunction should be deter mined and corrected before restarting See an authorized Lynx dealer for servicing Headlights Headlights Bulb Replacement 1 Open the storage compartment 164 _________________ ...

Page 168: ...MAINTENANCE PROCEDURES 520001496 005_a 2 Remove the gauge retaining screws 520001496 006_a 3 Lift the front of the gauge then slide it forward to remove it _________________ 165 ...

Page 169: ...MAINTENANCE PROCEDURES 520001663 015_b 4 Set gauge aside 5 Remove the storage compartment 520001496 009_a 6 Disconnect 12V plug connectors and unscrew the 12V plug to re move 166 _________________ ...

Page 170: ...MAINTENANCE PROCEDURES 619900951 103_a 1 Disconnect 2 Unscrew 7 Disconnect bulb connector mmr2017 036 006 _________________ 167 ...

Page 171: ... Install a new bulb using the reverse of the removal procedure NOTICE Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl alcohol which will not leave a film on the bulb Check headlights operation Headlights Beam Aiming Open the storage compartment 168 _________________ ...

Page 172: ...MAINTENANCE PROCEDURES 520001496 005_a Turn the adjustment screw to reach desired beam height mmr2017 036 005 _________________ 169 ...

Page 173: ... snowmobile with water mixed with a mild detergent Use only microfiber cloths or an equivalent NOTICE It is necessary to use microfiber cloths or equivalent on windshield and hood to avoid damaging further surfaces to clean To remove grease oil and grime use BRP HEAVY DUTY CLEANER P N 293 110 001 NOTICE Do not use Heavy duty cleaner on decals or vinyl To remove stubborn dirt from all plastic and v...

Page 174: ...e lifting stress If a lifting device is not used use proper lifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits NOTICE The snowmobile has to be stored in a cool and dry place and covered with an opaque but ventilated tarpaulin This will prevent sun rays and grime from affecting plastic compo nents and vehicle finish NOTICE Fuel sta...

Page 175: ...perature watch the coolant temperature on the display or verify the rear heat exchanger becomes warm 3 Press and release the mode button on the gauge until the odome ter is displayed on the lower display 520001496 010_f 1 Gauge mode button 520001496 010_e 1 Lower display 172 _________________ ...

Page 176: ... 3 seconds 7 When gauge displays OIL release button and wait for the lubrica tion function to end Do not touch anything during engine lubrication cycle The engine lubrication function takes approximately 1 minute Dur ing this time the engine RPM will increase slightly to approximately 1600 RPM and the oil pump will oil flood the engine At the end of engine lubrication procedure the ECM will turn t...

Page 177: ...STORAGE This page is intentionally blank 174 _________________ ...

Page 178: ...TECHNICAL INFORMATION _________________ 175 ...

Page 179: ...e description decal is located on right hand side of tunnel fmo2013 005 001_b TYPICAL 1 Vehicle description decal fmr2011 001 002_a VEHICLE DESCRIPTION DECAL 1 Manufacturer name 2 Manufacturing date 3 Vehicle identification number VIN 176 _________________ ...

Page 180: ...nx dealer to complete warranty claims properly We strongly recommend that you take note of all the identification numbers on your snowmobile and supply them to your insurance company Vehicle Identification Number VIN VIN is scribed on vehicle description decal See above It is also en graved on tunnel near vehicle description decal Model number and model year are part of the information found in th...

Page 181: ...VEHICLE IDENTIFICATION Engine Identification Number Location 520001663 025_a 1 Engine identification number 178 _________________ ...

Page 182: ...l LWA 100 dB Uncertainty Kwa 3 dB Noise Sound pressure LpA 86 dB Uncertainty KpA 3 dB Hand arm system 2 5 m s2 Vibration Whole body at seat 0 5 m s2 1 Noise emission and Vibration values are measured in accordance with Standard ISMA 1 2014 on a paved surface at neutral or without belt _________________ 179 ...

Page 183: ...ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN ...

Page 184: ...nsible for compliance could void the user s authority to operate the equipment IC Registration Number 12006A M01456 FCC ID 2ACERM01456 We the party responsible for compliance declare under our sole responsibility that the device is in conformity with the provisions of the following Council Directive 2014 53 EU To which this decla ration relates is in conformity with the essential requirements and ...

Page 185: ...51 81 in Maximum power engine speed 7900 100 RPM FUEL SYSTEM Fuel delivery E TEC direct injection with integrated auxiliary injection system Idle speed not adjustable 1200 200 RPM ELECTRICAL SYSTEM Lighting system output 30 A 14 5 V 1340 W 6000 RPM Type NGK ILKR8Q7 engine and spark plug threads are indexed Spark plug Gap 3 Not adjustable 0 6 mm to 0 7 mm 024 in to 028 in 182 _________________ ...

Page 186: ...YSTEM Oil injection pump type Electronic oil injection pump Scandinavia 2T E TEC SYNTHETIC OIL EUR P N 779281 Type 1 All other countries 2T E TEC SYNTHETIC OIL P N 779126 Injection oil Quantity 3 4 L 3 6 qt U S liq _________________ 183 ...

Page 187: ...lly formulated for aluminum engines Ethyl glycol and distilled water 50 50 3700 models 3900 DS models 7 5 L 7 9 qt U S liq Coolant capacity 3900 RE models 4100 models 7 7 L 8 1 qt U S liq FUEL SYSTEM Fuel pump In tank electrical fuel pump Type Premium unleaded gasoline fuel which may contain up to 10 MAX ethanol Fuel Octane rating 95 RON Fuel tank capacity 34 L 9 U S gal 184 _________________ ...

Page 188: ...ANCE DRIVE SYSTEM Type SYNTHETIC CHAINCASE OIL P N 779156 Chaincase oil Capacity 350 ml 12 U S oz 3700 models 21 49 3900 models 21 51 Chain drive ratio 4100 models 21 53 Drive pulley type pDrive Drive pulley engagement RPM All models 3800 100 RPM Driven pulley type QRS 3700 models 8 Drive sprocket number of teeth 3900 models 4100 models 6 _________________ 185 ...

Page 189: ... models 391 2 cm 154 in Length 4100 models 417 8 cm 164 5 in 3700 models 64 mm 2 5 in Track Profile height 3900 models 4100 models 64 mm 2 5 in OR 75 mm 3 in Deflection Track adjustment 2 Force Refer to TRACK TENSION AND ALIGNMENT BRAKE SYSTEM Type DOT 4 If unavailable use DOT 5 1 Brake fluid Quantity 65 ml 2 2 U S oz 186 _________________ ...

Page 190: ...bsorber type BoonDocker DS models KYB 36 Stabilizer bar type Link REAR SUSPENSION BoonDocker RE models PPS2 DS 3700 BoonDocker RE models PPS2 DS 3900 Suspension type 4100 models PPS2 DS 4100 Suspension maximum travel All models 390 mm 15 4 in BoonDocker RE models KYB 46 PB HCLR Center BoonDocker DS models KYB 36 3700 models KYB 46 PB HCLR Shock absorber type Rear 3900 models 4100 models KYB 36 ___...

Page 191: ...le 209 kg 460 8 lb DS 4100 211 kg 465 2 lb Mass dry DS 4100 75mm track profile 213 kg 546 7 lb 3700 models 323 cm 127 2 in 3900 DS models 321 cm 126 4 in 3900 RE models 325 cm 128 in Overall length 4100 models 333 cm 131 1 in 3700 models 3900 RE models 118 cm 46 5 in Overall width 3900 DS models 4100 models 110 5 cm 43 5 in 188 _________________ ...

Page 192: ...0 models 3900 RE models 99 6 cm 2 1 cm 39 2 in 8 in Ski stance 3900 DS models 4100 models 92 1 cm 2 1 cm 36 3 in 8 in 1 Refer to INJECTION OIL for detailed information 2 Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track 3 NOTICE Do not attempt to adjust gap on this spark plug _________________ 189 ...

Page 193: ...SPECIFICATIONS VEHICLE This page is intentionally blank 190 _________________ ...

Page 194: ...TROUBLE SHOOTING _________________ 191 ...

Page 195: ...M DOES NOT REACH CLUTCH ENGAGEMENT POINT 1 D E S S did not read D E S S key code in the tether cord cap D E S S pilot lamp blinks slow short beeps repetitive Properly install tether cord cap 2 D E S S has read a different code than the one programmed D E S S pilot lamp blinks rapidly fast short beeps repeti tive Install a tether cord cap for which this snowmobile was pro grammed 3 ECM does not rec...

Page 196: ...or maintenance repair or replacement 8 Fuel pressure too low Seek service from an authorized Lynx dealer repair shop or person of your own choosing for maintenance repair or replacement ENGINE BACKFIRES 1 Engine is running too hot See item 4 of ENGINE LACKS POWER 2 Ignition timing is incorrect or there is an ignition system fail ure Seek service from an authorized Lynx dealer repair shop or person...

Page 197: ...n authorized Lynx dealer repair shop or person of your own choosing for maintenance repair or replacement HEATED GRIPS THUMB WARMERS ARE NOT WORKING 1 Engine RPM is too low Make sure engine RPM is above 2000 ENGINE HAS SHUT DOWN 1 The engine shuts down after long periods of idling Do not let engine idle too long Refer to VEHICLE WARM UP in OPERATING INSTRUCTION 194 _________________ ...

Page 198: ... inform you of an anomaly or a particular condition Icons can come on or blink alone or in combination with others 520001496 010_e 1 Lower display In addition to the icons messages are displayed along with a beep code See table below for details _________________ 195 ...

Page 199: ...tart If overheating persists contact an authorized Lynx dealer Do not run the engine if condition persists OVERHEAT In combination with ENGINE OVERHEAT above Critical overheat Stop engine immediately and let engine cool down Check coolant level refer to MAINTENANCE If coolant level is correct and overheating persists contact an authorized Lynx dealer Do not run the engine if condition persists Sho...

Page 200: ...applied for more than 15 seconds while throttle lever is squeezed and vehicle is moving at more than 5 km h 3 MPH 4 short beeps every 8 seconds KNOCK Engine detonation RPM is limited when this condition occurs Ensure recommended fuel is used Check fuel quality replace if necessary If fault still occurs contact an authorized Lynx dealer repair shop or person of your own choosing 4 short beeps every...

Page 201: ...ne remove tether cord cap Wait a few minutes then start engine If problem persists contact an authorized Lynx dealer Short beeps repeating slowly CHECK KEY Unable to read key bad connection Make sure the key is clean and correctly snapped on post Short beeps repeating rapidly BAD KEY Invalid key or key not programmed Use the proper key for the vehicle or have the programmed All blinking Fuel level...

Page 202: ...peed and engine RPM display combination see MULTIFUNCTION DIGITAL GAUGE NOTE Make sure to select actual vehicle speed and actual engine RPM not top or average values Press and hold the gauge mode button and simultaneously switch from HIGH to LOW beam repeatedly several times until a code is displayed 520001496 010_f 1 Gauge mode button _________________ 199 ...

Page 203: ...High beam 2 Low beam If two or more codes are registered use the gauge mode button to scroll To exit the fault codes mode press and hold the gauge mode button Contact an authorized Lynx dealer for code signification 200 _________________ ...

Page 204: ...WARRANTY _____ 201 ...

Page 205: ...its in tended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABIL ITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EX TENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS...

Page 206: ...from repairs done by a person that is not an authorized servicing LYNX Distributor Dealer Damage caused by abuse abnormal use neglect racing or oper ation of the product on surfaces other than snow or operation of the product in a manner inconsistent with the recommended op eration described in the Operator s Guide Damage resulting from accident submersion fire snow or water ingestion theft vandal...

Page 207: ...anty guarantee right or remedy conferred or implied under the Competition and Consumer Act 2010 Cth including the Australian Consumer Law or any other law where to do so would contravene that law or cause any part of these terms and conditions to be void The benefits given to you under this limited warranty are in addition to other rights and remedies that you have under Australian law Our goods c...

Page 208: ... The customer must notify a servicing LYNX Distributor Dealer within two 2 days of the appearance of a defect and provide it with reasonable access to the product and reasonable opportunity to repair it The customer must also present to the authorized LYNX Distributor Dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the w...

Page 209: ... and conditions shall also be transferred and be valid for the remaining coverage pe riod provided BRP or an authorized LYNX Distributor Dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the co ordinates of the new owner 9 CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try ...

Page 210: ...warranty will become null and void if 1 the snowmo bile was used for racing or any other competitive activity at any point even by a previous owner or 2 the snowmobile has been altered or modified in such a way so as to adversely affect its operation perfor mance or durability or has been altered or modified to change its in tended use 2 LIMITATIONS OF LIABILITY TO THE EXTENT PERMITTED BY LAW THIS...

Page 211: ...judgement are either incompatible with the product or adversely affect its operation performance and durability or resulting from repairs done by a person that is not an authorized servicing LYNX Distributor Dealer Damage caused by abuse abnormal use neglect racing or oper ation of the product on surfaces other than snow or operation of the product in a manner inconsistent with the recommended op ...

Page 212: ... its original expiration date Note that the duration and any other modalities of the warranty cov erage are subject to the applicable national or local legislation in the customer s country 5 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only if each of the following con ditions has been fulfilled The 2019 LYNX snowmobile must be purchased as new and un used by its first...

Page 213: ...AT BRP WILL DO To the extent permitted by law BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or replacing such parts with new genuine LYNX parts without charge for parts and labour at any authorized LYNX Distributor Dealer during the warranty coverage period under the conditions described herein B...

Page 214: ...h this limited warranty BRP suggests that you try to resolve the issue at the LYNX Distributor Dealer level We recommend discussing the issue with the authorized LYNX Distributor Dealer s service manager or owner If the matter still remains unresolved contact BRP by filling out the customer contact form at www brp com or contact BRP by mail at one of the addresses listed under the CONTACT US secti...

Page 215: ...ple or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 Have the characteristics mutually agreed upon as between the parties or be fit for the specific use intended by the buyer and brought to the attention of the seller and which accepted The action for f...

Page 216: ...ure Print Mileage km Hours Date Dealer no Notes Refer to vehicle Pre Delivery Bulletin for detailed installation procedures FIRST INSPECTION Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide _________________ 213 ...

Page 217: ...or maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide 214 _________________ ...

Page 218: ...or maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide _________________ 215 ...

Page 219: ...or maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide 216 _________________ ...

Page 220: ...or maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide _________________ 217 ...

Page 221: ...or maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Information section of this operator s guide 218 _________________ ...

Page 222: ...CUSTOMER INFORMATION _____ 219 ...

Page 223: ...rondeim Norway Isoaavantie 7 PL 8040 96101 Rovaniemi Formvägen 16 S 906 21 Umeå Sweden Avenue d Ouchy 4 6 1006 Lausanne Switzerland North America 565 de la Montagne Street Valcourt Québec J0E 2L0 Canada Sturtevant Wisconsin U S A 10101 Science Drive Sturtevant Wisconsin 53177 U S A Circuito de la Productividad 111 Parque Industrial Guadalajara Col Las Pintas El Salto Jalisco 45690 Mexico 220 _____...

Page 224: ...alia South America Rodovia Anhanguera Km 104 Loteamento Techno Park Condominio Empresarial AZTech Avenida James Clerck Maxwell 280 Modulo 04 13069 380 Campinas SP Brazil Asia 15 F Parale Mitsui Building 8 Higashida Cho Kawasaki ku Kawasaki 210 0005 Japan Room Dubai level 12 Platinum Tower 233 Tai Cang Road Xintiandi Lu Wan District Shanghai 200020 PR China _________________ 221 ...

Page 225: ...ship please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the snowmobile owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal snowmobile is stolen you should notify BRP or an authorized Lynx dealer...

Page 226: ...CHANGE OF ADDRESS OWNERSHIP _________________ 223 ...

Page 227: ...CHANGE OF ADDRESS OWNERSHIP 224 _________________ ...

Page 228: ...CHANGE OF ADDRESS OWNERSHIP _________________ 225 ...

Page 229: ...ars old Keep this Operator s Guide in the vehicle 619 900 953 OPERATOR S GUIDE RADIEN Deep Snow Series ENGLISH GUIDE DU CONDUCTEUR Série RADIEN Deep Snow ANGLAIS FAIT AU MADE IN CANADA U M P C AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2018 BOMBARDIER RECREATIONAL PRODUCTS INC ALL RIGHTS RESERVED PRINTED IN FINLAND BEFOREYOU OPERATE THIS VEHICLE READ ...

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BRP LYNX Radien 2019, Operator'S Manual

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