BRP Evinrude E-TEC, Manual

Page: 123 / 364

123
Electrical and Ignition
Connector Servicing
6
Use needle-nose pliers to remove wedge from
3-pin receptacle.
Release terminal latch and gently pull on wire.
Terminal Installation
Push terminal through seal until it locks into place.
Fill connector with
Electrical Grease to 1/32 in.
(0.8 mm) below ledge or end of plug.
Push wedge in until latched. Wedge in 2-pin
receptacle is not symmetrical; position latch shoul-
ders next to terminals.
Crimping Terminals
Strip insulation back 3/16 in. (5 mm). Place termi-
nal in 18-gauge notch of Crimping Pliers,
P/N 322696. Position end of wire strands in termi-
nal past wire crimp area, and position end of insu-
lation past insulation crimp area. Capture all wire
strands in crimp; leave no loose strands. Crimp
wire securely. Do not solder. Crimp insulation in
14/16-gauge notch of crimping pliers.
1. Wedge 42327
1. Terminal latch (plug)
2. Terminal latch (receptacle)
42329
1
1
2
1
1. Ledge of plug
2. End of plug
42330
1. End of wire strands
2. Insulation crimp area
3. End of insulation
4. Wire crimp area
DRC6205
2
1
3
2
4
1