BRP Evinrude E-TEC Series, Service Manual, Page: 114 / 342

112
ELECTRICAL AND IGNITION
CONNECTOR SERVICING
Release terminal latch and gently pull on wire.
Terminal Installation
Push terminal through seal until it locks into place.
Fill connector with
Electrical Grease to 1/32 in.
(0.8 mm) below ledge or end of plug.
Push wedge in until latched. Wedge in 2-pin
receptacle is not symmetrical; position latch shoul-
ders next to terminals.
Crimping Terminals
Strip insulation back 3/16 in. (5 mm). Place termi-
nal in 18-gauge notch of Crimping Pliers,
P/N 322696. Position end of wire strands in termi-
nal past wire crimp area, and position end of insu-
lation past insulation crimp area. Capture all wire
strands in crimp; leave no loose strands. Crimp
wire securely. Do not solder. Crimp insulation in
14/16-gauge notch of crimping pliers.
AMP Connectors
IMPORTANT:
Always use the appropriate meter
test probes and adapters when testing compo-
nents fitted with these terminals. Electrical grease
is NOT used on
AMP connectors.
S
UPERSEAL
1.5
Disconnect
Lift latch. Pull connectors apart.
Connect
Confirm the seal is in place. Push connectors
together until latched.
Terminal Removal
Use Secondary Lock Tool, P/N 777078, to release
anti-backout device of connector housing. Next,
use Primary Lock Tool, P/N 777077, to release
locking tab of connector housing. Release locking
tab and pull on wire to remove from connector
housing.
1. Terminal latch (plug)
2. Terminal latch (receptacle)
42329
1. Ledge of plug
2. End of plug
42330
1. End of wire strands
2. Insulation crimp area
3. End of insulation
4. Wire crimp area
DRC6205
1
2
2
1
1
4
2
3
1. Latch
2. Seal
002448
1. Anti backout device, plug
2. Anti backout device, receptacle
002449
002450
2
1
2
1