BRP E200DHLSEB, Service Manual

Page: 291 / 412

289
GEARCASE
GEARCASE REMOVAL AND INSTALLATION
13
Apply
Gel-Seal II
to gearcase mating surface pads
on exhaust housing. Slide the gearcase into
place, making sure that:
•
Driveshaft engages the crankshaft.
•
Water tube enters the water pump.
•
Lower inner exhaust housing installs correctly.
•
Shift rod does not turn and is positioned prop-
erly in shift shaft connection area.
New outboard models include hollow alignment
pins between the exhaust housing and gearcase.
If ouboard is not equipped with alignment pins,
use Gearcase Alignment Kit, P/N 5007231, to
accurately align gearcase housing to exhaust
housing. Position alignment bolts (2) as indicated.
IMPORTANT:
Remove and replace alignment
screws with appropriate 3/8 in. mounting screws
after all other gearcase mounting screws are
installed and tightened.
Apply
Gasket Sealing Compound
to threads of the
gearcase retaining screws. Tighten the screws to
a torque of:
•
3/8 in.
screws – 26 to 28 ft. lbs. (35 to 38 N·m)
•
7/16 in.
screws – 45 to 50 ft. lbs. (61 to 68 N·m)
Apply
Triple-Guard
grease to threads of the trim
tab screw. Install gasket on “M”-type gearcases.
Install and align the trim tab (cover on “L”-type)
with the index marks noted prior to disassembly.
Tighten the trim tab screw to a torque of 35 to 40
Alignment Bolt(s)
005401
1. Position of alignment bolts (2)
005402
1
1
1. Alignment screw
2. 3/8 in. screw
005403
1. 7/16 in. screw
2. 3/8 in screw
006869
1
2
2
1