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202
OILING SYSTEM
OILING SYSTEM TESTS
Attach a vacuum tester to the outboard side of oil
supply hose and draw 7 in. Hg (24 kPa) vacuum
on the hose for at least five minutes. Repair or
replace any leaking components. Reinstall the oil
hose.
Check height of pickup assembly.
Place a
new
seal on oil tank and reinstall pickup
with filter into oil tank. Install and tighten screws.
Oil Injection Pump Function Test
Remove oil distribution hose from fitting at crank-
case. Squeeze oil supply primer bulb to provide oil
to injection pump.
Running Test
Start the outboard and observe oil flow. Confirm
that a small amount of oil is discharged while
injection pump is activated.
Static Test
Use the
Evinrude
Diagnostics
software oil injector
test to activate injector. Confirm that a small
amount of oil is discharged while injection pump is
activated.
Results:
•
Oil flows from distribution hose, compare to oil
flow at other distribution hoses.
•
If one or more hoses fail to discharge oil, check
for a kinked or restricted hose before replacing
the oil injection pump assembly.
Oil Injection Fittings Flow Test
Make sure the oil injection fittings of the cylinder
and crankcase assembly allow fluid to move.
Remove oil distribution hose from crankcase fit-
ting. Temporarily install a length of oil hose.on the
fitting.
Use a Syringe, P/N 346936, filled with isopropyl
alcohol to force fluid through hose and fitting.
LOW OIL Sending Unit Test
Remove oil from the oil tank
Turn the key switch ON. The dash mounted
Engine Monitor system should show a LOW OIL
warning.
Once the warning has been confirmed, refill the oil
tank. The LOW OIL warning should stop when the
oil level exceeds one-quarter of oil tank’s capacity.
Pickup Assembly Height
1.8 gallon tank
6.84 to 6.96 in.
(174 to 177 mm)
3.0 gallon tank
8.74 to 8.86 in.
(222 to 225 mm)
Height of Oil Pickup Assembly
COB5657A
1.
Fitting at cylinder block
00
1
Summary of Contents for E200DHLSEB
Page 1: ...Main Menu...
Page 2: ......
Page 195: ...OILING SYSTEM OIL SUPPLY DIAGRAMS 193 9 3 3 L models 006870 Rear View 6 4 5 3 Top View 1 2...
Page 196: ...194 OILING SYSTEM OIL SUPPLY DIAGRAMS 3 4 L models 007256 Starboard View Port View...
Page 197: ...OILING SYSTEM OIL RECIRCULATION DIAGRAMS 195 9 OIL RECIRCULATION DIAGRAMS 004111a 2 4 6 1 3 5...
Page 248: ...246 POWERHEAD POWERHEAD VIEWS POWERHEAD VIEWS Port Hose Routings 3 3 L models 006951...
Page 249: ...POWERHEAD POWERHEAD VIEWS 247 11 Starboard Hose Routings 3 3 L models 006952...
Page 250: ...248 POWERHEAD POWERHEAD VIEWS Port Hose Routings 3 4 L models 007153...
Page 251: ...POWERHEAD POWERHEAD VIEWS 249 11 Starboard Hose Routings 3 4 L models 007154...
Page 252: ...250 POWERHEAD POWERHEAD VIEWS Port 3 3 L models 007139...
Page 253: ...POWERHEAD POWERHEAD VIEWS 251 11 Starboard 3 3 L models 007138...
Page 254: ...252 POWERHEAD POWERHEAD VIEWS Port 3 4 L models 007143...
Page 255: ...POWERHEAD POWERHEAD VIEWS 253 11 Starboard 3 4 L models 007144...
Page 256: ...254 POWERHEAD POWERHEAD VIEWS Front 3 3 L models 007140...
Page 257: ...POWERHEAD POWERHEAD VIEWS 255 11 Front 3 4 L models 007145...
Page 258: ...256 POWERHEAD POWERHEAD VIEWS Rear 3 3 L models 007141...
Page 259: ...POWERHEAD POWERHEAD VIEWS 257 11 Rear 3 4 L models 007142...
Page 260: ...258 POWERHEAD POWERHEAD VIEWS Top 007146...
Page 265: ...MIDSECTION SERVICE CHART 263 12 Muffler...
Page 364: ...S 2...
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