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Wiper Problems 

There is a popular misunderstanding that the wiper actually cuts the thread. This 
is not true at all. If it did, how would it cut the bobbin thread as well? Another 
name for the wiper is “Upper thread guide hook” which is a better nomenclature 
for this part because that’s exactly what it does. It hooks the upper thread after a 
trim and pulls it up out of the material into the thread presser base. The knives 
located just under the needle plate do the actually cutting of the threads. So if the 
knives don’t cut the thread, then the wiper will not retract all the way giving you a 
wiper out error. So if after a trim you get a wiper out error and the thread is still in 
the fabric. Run your finger between the bottom of the presser foot and the fabric 
to grab the upper thread and see if it will come out easily. If it does then your 
upper thread tensions maybe to loose or tail length set to long. If the upper 
thread is still stuck in the fabric then the knives did not cut it and you don’t have a 
wiper problem but a knife problem. 

Sometimes it helps a little to understand the “theory of operation” of a working 
part to better troubleshoot it. So this is what happens with the wiper assembly 
during a trim. 

After the knives have cut the upper and lower threads the wiper solenoid 
energizes briefly and pushes down on the connecting rod in the direction of the 
arrow. The wiper assembly moves down the guide causing the wiper to extend 
downward through the upper thread holder. As the wiper gets down to the bottom 
of its travel the upper thread passes to the right of the wiper and gets hooked by 
the slot of the wiper. The solenoid then de-energizes and the return spring pulls 
the wiper assembly back up into the retracted position. The wiper then actually 
stops above the upper thread holder and the upper thread is held by the two 
pieces of magic tape contained in the upper thread holder. There is also a wiper 
sensor on the machine that tells it that the wiper had retracted all the way. This 
way if it does stick out then the needle or presser foot won’t come down and 
damage it. 

 

 

 

 

 

 

 

 

 

When addressing problems with the wiper. There are five scenarios that can 
happen provided that the thread is actually cut by the knives. Please refer to the 
appropriate problem area. 

A

A

l

l

l

l

 

 

M

M

a

a

c

c

h

h

i

i

n

n

e

e

s

s

 

 

For Technical Assistance Please Call Toll Free

 

1-877-4BROTHER

 

Return Spring 

Plate 

Guide 

Upper Thread Guide Hook 
(Wiper) 

Slot 

Thread Presser Base 

Wiper Solenoid 

Summary of Contents for BAS-416

Page 1: ...tter troubleshoot it So this is what happens with the wiper assembly during a trim After the knives have cut the upper and lower threads the wiper solenoid energizes briefly and pushes down on the connecting rod in the direction of the arrow The wiper assembly moves down the guide causing the wiper to extend downward through the upper thread holder As the wiper gets down to the bottom of its trave...

Page 2: ...olenoid is defective See checking the wiper solenoid Circuit board is bad See checking the voltage to the wiper solenoid Wiper only moves a little Wiper solenoid arm screws are loose or missing See Wiper Assembly Parts Breakdown Nut on positioning spacer B is either loose or missing See Wiper Assembly Parts Breakdown Thread presser base misadjusted or bent See checking thread presser base and cove...

Page 3: ...ive to thread to prevent nut from coming off See Wiper Assembly Parts Breakdown Thread guide solenoid bracket base is misaligned or scratched at the bottom of the slot See checking thread guide solenoid base Lower arm cushion is cracked missing or the screw has broken off causing the positioning spacer B to damaged the bottom of the thread guide solenoid bracket base See Wiper Assembly Parts Break...

Page 4: ...4 Wiper Assembly Parts Breakdown ...

Page 5: ...does not line up correctly then either the sensor or solenoid sensor plate needs to be adjusted until the alignment is as illustrated above Checking upper thread guide hook wiper alignment Color change machine to the highest needle bar number 9 or 12 and lower presser foot Manually lower the wiper down by pulling down on the screw that the bottom part of the return spring mounts to The wiper shoul...

Page 6: ...stick at one end then loosen the two screws at that end and adjust the thread presser base until the wiper moves freely in and out After adjusting make sure that the presser foot does not touch the thread presser base after adjustment Wiper Holder Plate First in inspect the wiper holder plate to make sure that it is not bent Then check that it very lightly touches the thread hook plate with the wi...

Page 7: ... or missing lower arm cushion usually causes this If the positioning spacer B is damaged or deformed it will need to be replaced If the thread guide solenoid base is damaged or deformed sometimes it can be filed at the bottom to remove the bump in the metal or it can be replaced as well Front View Positioning Spacer B Washer Nut Thread Guide Solenoid Base Damaged or deformed areas Pin ...

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